Intimidator GC1K S1 User manual

UTVRevised 
OWNER’S
MANUAL
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2018

PAGE 2
Owner Memo
Name: ____________________________________
Purchasing Date: ____________________________
Type: _____________________________________
Pin Number: _______________________________
Special Notice: _____________________________
Key Number: _______________________________
PAGE 2

PAGE 3
Table of Contents:
Title ........................... Page Number
Introduction ......................................................Page 4
Definitions ........................................................Page 4
Safety Labels ...............................................Pages 4-8
ROPS Inspection Guide ............................. Pages 9-10
General Safety ..........................................Pages 11-14
Safe Riding Gear .............................................Page 15
Features, Controls and Operation ............Pages 16-31
New Vehicle Break-in ......................................Page 32
Service and Maintenance .........................Pages 33-69
Storing and Maintaining Appearance .......Pages 70-71
Transporting your Intimidator ......................... Page 72
Accessories .................................................... Page 72
Specifications ......................................... Pages 73-75
Troubleshooting ...................................... Pages 76-81
Warranties .............................................. Pages 83-87
Service Record .......................................Pages 88-89
Training Certificate ........................................Page 90
Safety Checklist .............................................Page 91
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PAGE 4
INTRODUCTION
READ THIS OWNER’S MANUAL. The Intimidator is an off-
road vehicle and is not a toy. The Intimidator is an adult
vehicle only and can be hazardous to operate. Failure to
follow the warnings and instructions in this manual can
result in severe injury or death.
PIN NUMBER
Product Identification Number is located
between the seat back and cargo bed.
DEFINITIONS
DANGER:
A Danger indicates a hazardous situation that, if not
avoided, may result in serious injury or death.
WARNING:
A Warning indicates a situation that, if not avoided, may
result in property damage.
Notice
A Notice indicates a situation that could result in property
damage.
SAFETY LABELS
For your protection, warning labels have been placed on
the vehicle. Read and follow the instructions of the labels
on the vehicle carefully. If any label becomes illegible or
comes off, contact your authorized dealer to purchase a
replacement.
Discretionary and Age Warning – Located on vehicle dash.
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PAGE 5
DANGER:
Improper Use of Off-Highway Vehicles Can Cause
Severe Injury or Death
Drive Responsibly
Avoid loss of control and rollovers:
%Avoid abrupt maneuvers, sideways sliding, skidding, or
fishtailing, and never do donuts.
%Slow down before entering a turn.
%Avoid hard acceleration when turning, even from a stop.
%Plan for hills, rough terrain, ruts, and other changes in
traction and terrain. Avoid paved surfaces.
%Avoid side hilling (riding across slopes).
Require Proper Use of Your Vehicle
Do your part to prevent Injuries:
%Do not allow careless or reckless driving.
%Make sure operators are 16 or older with a valid driver’s
license.
%Do not let people drive or ride after using alcohol or
drugs.
%Do not allow operation on public roads (unless
designated for off-highway vehicle access) – collisions
with cars and trucks can occur.
%Do not exceed seating load capacity.
Seatbelt and Safety Warning – Located on vehicle firewall.
DANGER:
Operator and passengers must fasten seatbelt and both GRRUV while
the vehicle is in use. 'RRUV must remain ODWFKHG at all times and
not be damaged. If HLWKHUGRRU is damaged or shows significant
wear, do not use vehicle until a new GRRU is installed.
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PAGE 6
Improper Use of Off-Highway Vehicles Can
Cause Severe Injury or Death.
Be Prepared:
%Fasten seatbelts.
%Wear an approved helmet and protective gear.
%/DWFKGRRUV
%Each rider must be able to sit with back against seat,
feet flat on floor (and foot rests), and have hands on
steering wheel or handhold(s), where equipped. Stay
completely inside the vehicle.
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your
risk of injury:
%Keep a firm grip on the steering wheel or handholds
and brace yourself.
%Do not put any part of your body outside of the vehicle
for any reason.
%ROHVA and ISO Certification Sticker – Located on the
driver’s side below the roll cage.
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PAGE 6
Improper Use of Off-Highway Vehicles Can
Cause Severe Injury or Death.
Be Prepared:
%Fasten seatbelts.
%Wear an approved helmet and protective gear.
%/DWFKGRRUV
%Each rider must be able to sit with back against seat,
feet flat on floor (and foot rests), and have hands on
steering wheel or handhold(s), where equipped. Stay
completely inside the vehicle.
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your
risk of injury:
%Keep a firm grip on the steering wheel or handholds
and brace yourself.
%Do not put any part of your body outside of the vehicle
for any reason.
%ROHVA and ISO Certification Sticker – Located on the
driver’s side below the roll cage.
PAGE 7
Cargo Bed Safety Warning – Located in the cargo bed.
Improper use of cargo bed or cage/frame can result in
severe injury or death from loss of control, overturn or
other accidents.
%Never carry passengers in the cargo bed.
%Do not exceed 10mph when cargo bed is loaded over
200 lbs.
%Inflate tire pressure to pressures stated on tire pressure
label (Page 8).
%Secure cargo so that it will not shift, which will affect
handling or cause the cargo to strike occupants.
%Keep cargo weight centered in the bed and low as
possible to reduce the chance of rollover.
%Do not tow or pull objects from any other point on the
vehicle other than the trailer hitch or winch if installed.
%Reduce speed when making turns.
%Avoid steep inclines and rough terrain.
%Read your Owner’s Manual before loading, towing or
pulling objects.
Tilt Cargo Bed Warning – Located near the handle on the
driver’s side of the cargo bed.
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PAGE 8
WARNING
Keep hands, body, and other people away from
pinch points when lowering bed.
Do not hold the cage/frame while closing bed.
Tire Pressure Chart
TIRE PRESSURE AND SIZE CHART
Vehicle Size Load Air Top Speed Rating Max
Position Rating (lb) Pressure (psi) (mph) @ Max Load Payload
Front 27x10R14 750 18 10 Loaded
Rear 27x12R14 1275 22 10
Front 27x10R14 12 Unloaded
Rear 27x12R14 1000 12 
Vehicle Size Load Air Top Speed Rating Max
Position Rating (lb)
Front 2x10R14
Pressure (psi) (mph) @ Max Load Payload
Loaded
Rear 2x1514 10
Front 2x10514 Unloaded
Rear 2x1514
Vehicle Size Load Air Top Speed Rating Max
Position Rating (lb)
Front x10R1
Pressure (psi) (mph) @ Max Load Payload
10 Loaded
Rear x1R110
Front x10R1Unloaded
Rear x1R1
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
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12
12
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10
1000
1000
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PAGE 8

PAGE 9
Rollover Protective
Structures (ROPS)
Inspection Guide
ROPS, like any other safety device, need to be
periodically inspected to verify that the integrity of the
device has not been compromised through normal
machine use, misuse, age degradation, modifications,
or roll-overs.
Some mechanical discretion is essential, therefore
personnel who inspect ROPS need to comprehend and
understand the significance of issues like structural
corrosion, cracks, and deformation. Conservatism is
the essential rule – if in doubt, remove the machine
from service and contact the ROPS manufacturer for
assistance. Certain conditions will absolutely render
the ROPS unusable, examples are:
%Permanent deformation or twisting.
%Missing, damaged, or loose mounting hardware.
%Mounting hardware that is of a grade lesser than
specified.
%Any cracks in the structure (structural members
and/or welds).
%Significant corrosion.
%Modifications, i.e. unauthorized welds and holes.
%Missing or unreadable ROPS label.
%Applicable ROPS machine model not specified on
the ROPS label.
%Missing seatbelts.
%Incomplete/improper installation.
Other conditions may require imminent service
but may not render the unit immediately unusable,
examples are:
%Faded paint.
%Faded, hard to read ROPS label.
%Slightly corroded mounting hardware.
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PAGE 10
ROPS must be inspected immediately after any type of
collision, rollover or impact. If any damage is evident,
the ROPS must be removed from service, repaired
and/or replaced.
When a ROPS is removed or reinstalled, mounting
hardware must be examined for signs of over
stressing. Damaged mounting hardware must be
replaced with proper specification hardware before
placing the ROPS back in service.
Properly maintained seatbelts are essential to
compliment the operator crush protection designed
into the ROPS. All seatbelt and/or seatbelt anchorage
systems that show evidence of cuts, fraying or wear,
significant discolorations due to exposure to the
elements, heavily soiled especially with oil, grease,
or fuel, or any type of damage must be immediately
replaced, regardless of age.
Operators are to be instructed to properly adjust and
use seatbelts at all times.
PAGE 10

PAGE 11
GENERAL SAFETY
NEVER OPERATE
%If you are under age 16 or without a valid driver’s
license.
%At speeds too fast for your skills or conditions.
%After or while using Alcohol or Drugs.
%On hills steeper than 15 degrees.
%On public roads or paved surfaces.
%With more than two passengers,or passengers who are
under age 12, or may be tooyoung to reach grab
handles.
%With passengers in cargo box.
%With non-approved accessories or modifications-they
may seriously affect stability.
ALWAYS
%Wear your seatbelt. Vehicle rollover could cause death
or serious injury.
%Make sure ERWKGRRUVDUHODWFKHG before operating
the vehicle.
%Wear a helmet and eye protection.
%Reduce speed and use extra caution while carrying
passengers.
%Avoid sharp turns or turns while applying heavy
throttle.
%Operate slowly in reverse – avoid sharp turns or
sudden braking.
%Make sure passengers read and understand all safety
labels.
OPERATOR SAFETY
%Operator and passengers must fasten seatbeltsand
HQVXUHERWKGRRUVDUHVHFXUH while the vehicle is
in use.If GRRUV DUH damaged or showssignificant
wear, do not use vehicle until a new GRRU is installed.
%Never operate your vehicle in fast-flowing water orin
water deeper than the floorboard. It may void the
warranty. Wet brakes may have reduced stoppingability.
Test your brakes after leaving water. Ifnecessary, apply
them lightly several times to letfrictiondry out the pads.
%Check terrain before attempting to climb a hill. Never
PAGE 11

PAGE 12
climb hills with excessively slippery or loose surfaces.
Never open the throttle suddenly or make sudden gear
changes. Never go over the top of a hill at high speeds.
%Always use the proper size and type of tires specified
in this manual. Always maintain proper tire pressure as
specified on safety labels.
%Never modify this vehicle through improper installation
or use of accessories.
%Never exceed the stated load capacity for this vehicle.
Cargo should be properly distributed and securely
attached. Reduce speed and follow the instructions in
this manual for hauling cargo or pulling a trailer. Allow
greater distance for braking.
%Always put the vehicle in Park before getting out of the
vehicle.
%Always stop the engine before refueling. Remove
flammable material containers from the cargo box
before filling them with fuel. Make sure the refueling
area is well ventilated and free of any source of flames
or sparks. Gasoline is very flammable.
%Always remove the ignition key when the vehicle is
not in use to prevent unauthorized use or accidental
starting.
%Exhaust system components are very hot during and
after use of the vehicle. Hot components can cause
burns and fire. Do not touch hot exhaust system
components. Always keep combustible materials away
from the exhaust system. Use caution when traveling
through tall grass, especially dry grass. Never start the
engine or let it run in an enclosed area.
%Do not carry a passenger until you have at least two
hours of driving experience with the Intimidator.
%Always keep hands and feet inside the vehicle at all
times.
%Always inspect the vehicle before each use to make
sure it’s in safe operating condition. Follow inspection
procedures described in this manual.
Operating a Damaged Vehicle
Operating a damaged vehicle can result in an accident.
In case of an overturn or other accident, have a qualified
service dealer inspect the entire machine for possible
damage, including (but not limited to) brakes, throttle and
steering systems.
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PAGE 13
Operating at Excessive Speeds
Operating this vehicle at excessive speeds increases the
operator’s risk of losing control.
Operating on Pavement
This vehicle’s tires are designed for off-road use only,
not for use on pavement. Operating this vehicle on paved
surfaces may cause quick tire wear and may adversely
affect the handling of the vehicle and could result in loss of
control, accident or overturn. Avoid operating the vehicle
on pavement. If it’s unavoidable, travel slowly and avoid
sudden turns or stops.
Turning Improperly
Turning improperly could cause loss of traction, loss
of control, accident or overturn. Always follow turning
procedures for turning. Never turn abruptly or at sharp
angles. Never turn at high speeds. Never abruptly accelerate
while turning.
Jumps and Stunts
Attempting wheelies, jumps and other stunts increase the
risk of an accident or overturn. Never attempt wheelies,
jumps or other stunts. Avoid exhibition driving.
Improper Hill Climbing
Climbing hills improperly can cause loss of control or
vehicle overturn. Do not climb a hill or drive down a hill over
15 degrees.
Stalling While Climbing a Hill
Stalling or rolling backward while climbing a hill could
cause an overturn. Always maintain a steady speed when
climbing a hill.
If all forward speed is lost:
%Apply the brakes. Place the transmission in reverse and
slowly allow the vehicle to roll straight downhill while
applying light brake pressure to control speed.
PAGE 13

PAGE 14
If you begin rolling downhill backward:
À /FWFSBQQMZFOHJOFQPXFS"QQMZUIFCSBLFTHSBEVBMMZ
until the vehicle is fully stopped. Place the transmission
in reverse and slowly allow the vehicle to roll straight
downhill while applying light break pressure to control
speed.
Improper Tire Maintenance,
Type or Size
Operating this vehicle with improper tire size or type may
void the warranty. See your dealer for details. Operating
this vehicle with uneven or low tire pressure could cause
loss of control or accident. Always use the size and type of
tires specified for your vehicle. Always maintain proper tire
pressure as described in the owner’s manual and on the
safety labels.
Equipment Modifications
We strongly recommend that consumers do not install
any after-market equipment that may increase the speed
or power of the vehicle, or make any other modifications
to the vehicle for these purposes. Any modifications to the
original equipment of the vehicle create a substantial safety
hazard and increase the risk of bodily injury.
The warranty of the Intimidator will be terminated if any
unauthorized equipment has been added to the vehicle, or
if any modifications have been made to the vehicle, that
increase the speed or power.
The addition of certain accessories, including (but not
limited to) mowers, blades, large tires, sprayers, or large
racks, may change the handling characteristics of the
vehicle. Use only factory approved accessories, and
familiarize yourself with their function and effects on the
vehicle.
PAGE 14

PAGE 15
SAFE RIDING GEAR
Always wear appropriate clothing when riding the
Intimidator. Wear protective clothing for comfort and
to reduce the chance of injury.
Helmet
Wearing a helmet can prevent a severe head injury.
Whenever riding the Intimidator or any Utility Vehicle,
always wear a helmet that meets or exceeds established
DOT (U.S. Department of Transportation) safety standards.
Eye Protection
Do not depend on eyeglasses or sunglasses for eye
protection. Always wear shatterproof goggles or use a
shatterproof helmet face shield.
Gloves
Wear gloves for comfort and for protection from sun, cold
weather and other elements.
Boots
Wear sturdy footwear. Do not drive or ride vehicle with bare
feet.
Clothing
Wear long sleeves and long pants to protect arms and legs.
PAGE 15

PAGE 16
Your Intimidator is equipped with adigital LCD screen
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FEATURES, CONTROLS
and OPERATION
Ignition Key
Your key is a series type key, of which there are a high range
of numbers. It is highly recommended that you obtain
additional copies of your key. If all keys are lost, a replacement
ignition switch must be installed.
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PAGE 16

PAGE 17
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PAGE 17

PAGE 18
Switches
A - Light Switch
B - 2wd/4wd Switch
C - Locking Rear Differential
D - Electric Dump Bed
Lights
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PAGE 18

PAGE 18
Switches
A - Light Switch
B - 2wd/4wd Switch
C - Locking Rear Differential
D - Electric Dump Bed
Lights
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Dash Lights
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PAGE 19
Engaging and Disengaging 4WD
WARNING:
%Do not drive in 4wd on a paved surface.
%Do not engage 4wd while the rear wheels
are spinning without traction. This may
cause severe drive-shaft and clutch
damage. Always engage 4wd while the
rear wheels have traction or are at rest.
%Engage 4wd before getting into conditions
where front wheel drive may be needed. If
the rear wheels are spinning, release the
throttle before switching to 4wd.
To engage 4wd, press the 4wd dash switch so that the
switch light is illuminated. You may engage 4wd while the
vehicle is moving while taking the precautions mentioned
above.
To disengage 4wd, press the 4wd dash switch so that the
switch light is off. In some situations, the front differential
may remain locked after turning the 4wd switch off. If this
occurs, you may continue to notice increased steering
effort and some vehicle speed restrictions. Perform the
following procedure to unlock the front differential.
1. Stop the vehicle.
2. Operate in reverse for at least 10 feet.
3. Shift into a forward gear and drive.
Locking Rear Differential
The rear differential lock switch is located on the driver’s
side of the dash to the immediate right of the steering
wheel. To engage the differential lock, press the left side
of the switch and the switch light will turn on, meaning the
differential lock is engaged. If one of the rear wheels should
slip, press the switch to turn on the differential lock. Both
wheels will then turn together, reducing slippage.
When the ignition is turned off, the rear differential locker is
automatically engaged.
PAGE 19

PAGE 20
DANGER:
%Steering and vehicle performance will be altered
with the rear differential lock engaged.
%Do not operate faster than 10 mph.
%Do not attempt to turn with the differential lock
engaged.
Electric Dump Bed (if equipped)
Press and hold the left side of the rocker switch to dump
the cargo bed. Quickly release the switch when the tilt
height has maxed out or the actuator starts to make a
clicking sound. To lower the bed, press and hold the right
side of the rocker switch. Quickly release the switch when
the bed is down or the actuator starts to make the same
clicking sound.
ELECTRICAL
'RXEOH86%3RUW
7KHGRXEOH86%3RUWLVORFDWHGRQWKHGULYHUV
VLGHQH[WWRWKHLJQLWLRQVZLWFK7KH86%SRUWV
DUHERWK'&9EXWRQHLV$DQGWKHRWKHULV
$7KH\FDQERWKEHXVHGDVFKDUJHUVIRU
DQ\WKLQJWKDWKRRNVXSYLD86%
%ThHVH outletV DUH activated when the key is switched
to the“ON” position.
%Do not connect any device that draws more than 120
watts to this connector or the battery may discharge
very rapidly or the outlet may fail.
%Do not use when wet.
%Unplug accessory when the vehicle key is switched to
the “OFF” position.
PAGE 20