IST ATEX HR 600 User guide

SOLVENT RECLAIMER
ATEX
HR 600
USE AND MAINTENANCE GUIDE
EDITION 12/11/2015 COD. 53460.03 TRANSLATION FROM THE ORIGINAL

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OPERATORS AND SERVICE TECHNICIANS SHALL READ THIS
HANDBOOK THOROUGHLY BEFORE STARTING TO USE THE
MACHINE OR CARRYING OUT MAINTENANCE. THIS HANDBO-
OK MUST BE KEPT NEAR THE MACHINE SO THAT IT MAY BE
READILY CONSULTED AND MUST ALWAYS ACCOMPANY THE
MACHINE EVEN IF SOLD ON AT A LATER DATE.
CAUTION
CAUTION
FOR THE SAKE OF CLARITY SOME OF THE ILLUSTRATIONS IN
THIS MANUAL SHOW THE MACHINE WITHOUT ITS GUARDS.
NEVER USE THE MACHINE WITHOUT THE GUARDS UNLESS
YOU ARE SPECIFICALLY TOLD TO DO SO FOR SERVICING
PURPOSES.

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CONTENTS
CAUTION
This use and maintenance guide is to be considered as a part of the system itself. Read the
notes and instructions it contains carefully, as they supply important information concerning
safe operation and maintenance. Keep the guide in a safe place for further reference.
1 INTRODUCTION................................................................................................................... 7
1.1 TRAINING USING THE MANUAL...................................................................................... 7
1.2 HOW TO READ AND USE THE GUIDE............................................................................. 8
1.3 KEEPING THE GUIDE....................................................................................................... 8
1.4 SYMBOLS USED IN THE GUIDE...................................................................................... 9
1.5 NORMS.............................................................................................................................. 9
1.6 CONDITIONS FOR WARRANTY VALIDITY - RESPONSIBILITY....................................10
2 GENERAL INFORMATION..................................................................................................11
2.1 DETAILS ABOUT THE SYSTEMAND THE MANUFACTURER.......................................11
2.2 IDENTIFICATION PLATE..................................................................................................11
2.3 PICTOGRAPHS ON THE SYSTEM................................................................................. 12
2.4 SAFETY INSTRUCTIONS................................................................................................ 14
2.5 DANGEROUS CHEMICAL REACTIONS......................................................................... 15
2.5.1 PEROXIDES ............................................................................................................. 15
2.5.2 NITRIC SUBSTANCES AND NITRATES.................................................................. 16
2.5.3 NITROCELLULOSE.................................................................................................. 16
2.5.4 EXOTHERMIC REACTIONS....................................................................................16
2.5.5 PRECAUTIONS AGAINST ELECTROSTATIC CHARGES....................................... 17
2.5.6 SPILL......................................................................................................................... 17
2.5.7 COMMON RECLAIMING SOLVENTS LIST.............................................................. 18
3 SYSTEM DESCRIPTION.................................................................................................... 19
3.1 GENERAL DESCRIPTION............................................................................................... 19
3.2 DIMENSIONS AND OVERALL SIZES ............................................................................. 21
3.3 TECHNICAL DATAAND FEATURES............................................................................... 22
3.4 GENERAL MACHINE DESCRIPTION AND ITS USE...................................................... 23
3.5 EMISSIONS OF HAZARDOUS MATERIALS OR SUBSTANCES...................................24
3.6 IMPROPER USE OF THE SYSTEM................................................................................ 25
4 DELIVERY AND SET-UP.................................................................................................... 27
4.1 DELIVERY........................................................................................................................ 27
4.2 UNPACKING THE SYSTEM ............................................................................................27
4.3 LIFTING THE SYSTEM....................................................................................................27
4.4 MACHINE INSTALLATION............................................................................................... 28
4.4.1 POSITION COLLECTING TANKS (optional)............................................................. 28
4.5 INSTALLING THE SYSTEM............................................................................................. 29
4.5.1 ENVIRONMENTAL LIGHTING MINIMUM LEVEL.................................................... 30
4.5.2 CONNECTION DIRTY SOLVENT TANK .................................................................. 31
4.5.3 CONNECTION CLEAN SOLVENT TANK ................................................................ 32
4.6 PNEUMATIC CONNECTION ...........................................................................................33
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CONTENTS
II
4.7 HYDRAULIC CONNECTION ........................................................................................... 33
4.7.1 NITROCELLULOSE KIT (optional).......................................................................... 34
4.8 DEMISTER KIT (optional) ................................................................................................ 34
4.9 ELECTRIC CONNECTION .............................................................................................. 35
4.10 FILLING LIQUID RING VACUUM AND VERIFY ROTATION DIRECTION ................... 36
5 OPERATING INSTRUCTIONS ........................................................................................... 37
5.1 CONTROLS...................................................................................................................... 37
5.1.1 EXTERNAL CONTROL PANEL................................................................................. 37
5.1.2 INTERNAL CONTROL PANEL.................................................................................. 38
5.1.3 INTERNAL POWER PANEL......................................................................................38
5.2 OPERATING AND FUNCTIONING.................................................................................. 40
5.3 RECLAIMING CYCLE PROGRAMMING ........................................................................ 40
5.3.1 MENU FUNCTIONS OUT FROM THE PROGRAM.................................................. 41
5.3.2 PROGRAMMED PARAMETERS WITH PASSWORD.............................................. 42
5.3.3 PROGRAMMED PARAMETERS.............................................................................. 52
5.3.4 SCRAPER DELAY ................................................................................................... 53
5.3.5 PRECYCLE SELECTION .........................................................................................54
5.3.6 CHARGE Nr. ............................................................................................................. 55
5.3.7 PRE-CYCLE DURATION ......................................................................................... 56
5.3.8 SET Nr. SELECTION ................................................................................................ 57
5.3.9 OIL TEMPERATURE 01° pSET ................................................................................ 58
5.3.10 PRE-CYCLE DURATION 01° pSET ....................................................................... 59
5.3.11 TIME “ON” LOADING..............................................................................................60
5.3.12 TIME “OFF” LOADING............................................................................................ 61
5.3.13 REFILL END CYCLE SELECTION......................................................................... 62
5.3.14 SELECT CYCLE NUMBERS ................................................................................. 63
5.3.15 RESIDUES UNLOAD.............................................................................................. 64
5.3.15.1 FINAL DISCHARGE............................................................................................. 65
5.3.16 TEMPERATURES AND TIMES SELECTION................................................... 66
5.3.17 TEMPERATURES AND TIMES SETTING FOR MULTI
SET POINT CYCLE PROGRAM............................................................................ 70
5.3.18 CLEANING RESIDUES ..........................................................................................76
5.4 RECLAIMING CYCLE...................................................................................................... 79
5.4.1 CYCLE START.......................................................................................................... 80
5.4.2 CYCLE END..............................................................................................................80
5.5 UNLOADING RESIDUES.................................................................................................81
5.5.1 MANUAL RESIDUAL DISCHARGING...................................................................... 81
5.5.2 AUTOMATIC RESIDUAL UNLOADING WITH CONTINUOUS CYCLE.................... 81
5.5.3 MANUAL SCRAPER................................................................................................. 82
5.6 CHECKING RESIDUES................................................................................................... 84
5.7 SWITCHING THE SYSTEM OFFAFTER USE................................................................ 84
5.8 HAZARDS FROM WORKING USE.................................................................................. 84
6 MAINTENANCE............................................................................................................... 85
6.1 SAFETY INSTRUCTIONS ............................................................................................... 85
6.2 MAINTENANCE ...............................................................................................................85
6.3 REPLACING DIATHERMIC OIL....................................................................................... 86

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CONTENTS
III
6.4 TEFLON BLADE REPLACEMENT................................................................................... 90
6.5 DEMISTER MAINTENANCE (optional)............................................................................91
6.6 WATER CONDENSER..................................................................................................... 91
6.7 TANK LID SEAL................................................................................................................ 91
6.8 SAFETY VALVE................................................................................................................91
7 ALARMS - TROUBLE SHOOTING .................................................................................... 93
7.1 ALARM MESSAGES ON THE DISPLAY.......................................................................... 93
7.2 PROBLEMS AND SOLUTIONS ....................................................................................... 99
8 DE-COMMISSIONING THE SYSTEM .............................................................................. 101
8.1 DISASSEMBLY AND SCRAPPING................................................................................ 101
8.2 DISPOSAL OF SCRAP .................................................................................................. 101
9 WIRING DIAGRAM.......................................................................................................... 103
10 PNEUMATIC DIAGRAM ..................................................................................................116
11 DIATHERMIC OIL MSDS.................................................................................................117
EC DECLARATION OF CONFORMITY OF A MACHINE ................................................... 127

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1
INTRODUCTION
1.1 TRAINING USING THE MANUAL
TheUse andMaintenance Manualispartofthe machineand itsaim togive youallthenecessary
information to:
- use it with security conditions
- install it correctly
- to deep the functioning knowledge and its limits
- to work correctly and with security conditions
- make productions changes and maintenance, in a correct and secure way
- clean the tank
- environmental constraints operating
- its disposal with security conditions and in compliance with the existing norms protecting the
worker and environment health
Also to identify and inform risks of the residuals
For its particular technical data together with the kind of the product to be reclaimed, the
IST RECLAIMER needs, to work properly, that nearby there is an easy access to the up-
dated solvent(s) MSDS, copy of the Use and Maintenance Manual, and furthermore the IST
RECLAIMER has to be operated by a personnel that:
- knows and understand the language in which the manual is written
- has at least 2 years experience in using solvents
- knows the risks that can occur working with solvent, and also the use of the solvent to reclaim
- has an easy access and can read, understand and interpret the IST RECLAIMER MANUAL
- knows and use the DPI requested
- knows and understand the expressed pictograms messages
- knows and understand the command actuators and the security devices
THOSE RESPONSIBLES FOR COMPANY ALLOCATION WHERE THE MACHINE
IS INSTALLED MUST, AS PER THE EXISTING NORMS, READ AND UNDERSTAND
THIS DOCUMENT AND MUST MAKE IT READ BY THE MAINTENANCE OPERATOR
SPECIALLY THE PART OF HIS COMPETENCE AND VERIFY THAT IT HAS BEEN
TOTALLY UNDERSTOOD.
So, as it is ordered by the current regulatory framework referred to health and security in the
working place, the names of the operators that have been instructed about the content of the
Use Maintenance Manual must be communicated, by the ordered, by fax (in letterhead) to IST
S.p.A. In case of staff turnover for the IST RECLAIMER, the customer has to send always by
fax (in letterhead) the names of the formed operators about the Use and Maintenances Manual.

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INTRODUCTION
1.3 KEEPING THE GUIDE
The UseAnd Maintenance Guide must be kept clean and secure and in the event of a change
in ownership, it must be passed on to the new owner.
In the event of a change in ownership, the customer shall provide I.S.T. with all the data con-
cerning the new owner, in order to simplify exchange of information between the parties and
any updating of this Use And Maintenance Guide .
Handlethis Guide withclean handsand avoidplacingit ondirty surfacestoensure thatit always
stays in good condition.
It must be kept in a room protected from the damp and heat and must always be available within
reach, for consultation.
No part shall be removed, modified or torn out.
1.2 HOW TO READ AND USE THE GUIDE
The guide is divided into sections, chapters and paragraphs, so that information is structured
in the clearest possible manner. The pages are progressively numbered.
Information research can be based on both key words in the section titles and by consulting
the contents.
The technical instructions, drawings and documents included in this Guide are confidential and
are the exclusive property of I.S.T. and may not be reproduced in any manner, either completely
or in part.
The customer is also responsible for ensuring that, in the event of the guide being modified,
only the latest version is available in the department where the system is used.
IT IS FORBIDDEN TO USE THE IST RECLAIMER WITHOUT THE COMPANY
RESPONSIBLE AGREEMENT AND HIS SECURITY OF THE LEVEL OF
UNDERSTANDING BY THE OPERATORS OF THE USER MANUALAND MSDS
OF THE SOLVENTS THAT ARE TO BE RECLAIMED.
The assumption of the IST RECLAIMER by the customer means that they must comply with
the above exposed.

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1
INTRODUCTION
DANGER
CAUTION
Indicates situations or problems that can jeopar-
dise the users’ safety due to risk of industrial
accidents or death.
Indicates situations or problems concerning the
system’s efficiency of operation, which do not
jeopardise the users’ safety.
ATTENTION Indicates important general information which
doesnotjeopardise theusers’safety orthecorrect
operating of the system.
1.4 SYMBOLS USED IN THE GUIDE
1.5 NORMS
This use and maintenance guide has been drawn up in conformity with the following instruction
manual standards.
For the Reclaimer specific directives and norms, consult the machine EC DECLARATION OF
CONFORMITY

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INTRODUCTION
1.6 CONDITIONS FOR WARRANTY VALIDITY - LIABILITY
I.S.T. S.p.A. warrants that the products supplied are as established in the agreement in terms
of quality and type and that they are free of defects which may cause them to be unsuitable
for their specific intended use. The warranty for manufacturing defects is exclusively limited to
product defects resulting from defects in the materials used or from design and manufacturing
problems attributable to I.S.T. S.p.A.
In addition, the warranty does not cover defects due to normal wear and
tear of the products in relation to parts subject to fast and continuous wearing out.
The warranty on the products purchased may be claimed only on condition that the same pro-
ducts have been paid in full. Unless otherwise agreed in writing, the warranty has a 12 month
term starting from the date of installation and shall not exceed 18 months following the delivery
date.On stipulating thesales agreement,the warranty termmay beextended to 24/ 36months,
subject to prior technical analysis of the application specifications for the machine/equipment.
The above mentioned warranty may be claimed on condition that the products have been pro-
perly used, in compliance with the instructions provided in the Use and Maintenance Manual,
that the products have not been repaired, modified or tampered without the prior written con-
sent of I.S.T. S.p.A., and that the defects found have not been caused by chemical or electric
substances. The Purchaser shall verify that the products are conform and free of defects within
7 days as of the product delivery date and, however, always before using the product in any
manner whatsoever.
The Purchaser shall report any evident defects or faults found in writing, by and not later than
7 days as of the product delivery date, while any hidden and/or functioning defects (which can
therefore be identified only after using the product) shall be reported within 7 days as of their
discoveryand however, notafter thewarranty termexpiry.All warrantyclaimsshall besubmitted
to I.S.T. S.p.A. in writing, based on the instructions and methods given by the same, providing a
detailed list of the defects or non-conformities found. The Purchaser shall no longer be entitled
to any warranty claim if they do not allow I.S.T. S.p.A. to perform reasonable checks as may
be required.
Following a regular warranty claim from the Purchaser, with the aim of providing the best pos-
sible service to cost ratio, I.S.T. S.p.A. may:
a) repair the defective products; it is understood that all the expenses resulting from the repair
operations performed by I.S.T. S.p.A. shall be borne by the same.
b) send to the Purchaser’s Headquarters (DAP Incoterms 2010) components of the same type
and in the same quantity as those found defective; in this case, the repair under warranty may
onlybe performedby experienced/qualifiedpersonnel andonlysubjecttoa writtenauthorization
from I.S.T. S.p.A., which shall always contain specific instructions.
c) issue credit notes in favour of the Purchaser - for amounts not exceeding the costs which
would be incurred if the repair was carried out at I.S.T. S.p.A.’s plants - only subject to I.S.T.
S.p.A.’s prior approval of the cost estimate that the Purchaser shall communicate before per-
forming any repairs. In these cases, I.S.T. S.p.A. may request that the defective products be
returned, and such products will become their property.
In the event that the defects found are not attributable to I.S.T. S.p.A., the expenses incurred
for product repairs and replacements shall be calculated and invoiced to the Purchaser.
The warranty herein includes and replaces all legal warranties for defects and conformities and
fully relieves I.S.T. S.p.A. from any other possible liability connected with the products supplied;
in particular, the Purchaser may not claim other damage compensations and in no event may
I.S.T. S.p.A. be held liable for indirect or consequential damages.