IST 18.BF200D User manual

18-1
18. BF200D • BF225D • BF250D iST®
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-4
PARTS SHIPPED WITH ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-5
DIMENSIONAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-7
TYPICAL RIGGING TABLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-8
INSTALLATION HEIGHT REQUIREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-18
TRANSOM DRILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
BOLTING MOTOR TO TRANSOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20
STEERING CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-21
REMOTE CABLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-23
RIGGING DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-28
BATTERY CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-51
FUEL HOSE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-51
AVAILABLE ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-53
To ensure proper operation, you must install a PGM-FI panel indicator or a
key switch panel with PGM-FI lights. See the Honda Marine Rigging Compo-
nents and Accessory Catalog (TM080), the iN (PARTS>Accessories> Marine
Accessory or SERVICE>Accessories>Marine Accessory), or MATE
(Marine Tech Express - mate.honda.com).
RIGGING
REMINDERS
18

18-2
18. BF200D • BF225D • BF250D iST®
UNPACKING
Be careful not to drop parts while unpacking the
crate.
1. Remove the 18 bolts attaching the upper
frame.
2. Carefully lift up the upper frame with help from
an assistant taking care not to strike the
outboard motor.
3. Lift up and remove the corrugated cardboard
cover.
4. Remove the parts carton from the crate.
Compare the parts to the parts list (see
page 18-5).
5. Remove the protective covers.
6. Open the three lock levers, and then remove
the engine cover.
CAUTION
The steel crate frame may have sharp edges or
burrs.
You can be cut or injured if you come in contact
with sharp metal.
Always wear heavy gloves during unpacking to
protect your hands from any sharp edges and
burrs on the steel crate frame.
UPPER FRAME 8 mm BOLTS (18)
UPPER FRAME
PARTS CARTON
CORRUGATED
CARDBOARD COVER
PROTECTIVE
COVER
PROTECTIVE
COVER
LOCK LEVER
ENGINE COVER

18-3
18. BF200D • BF225D • BF250D iST®
7. Attach engine hanger, T/N VSB02C000021,
only to the two upper engine hangers. As
necessary, use clean protective pads between
the anchors and the engine belt cover or other
related parts. Use an overhead gantry type
crane with a lift capacity of at least 2000 lb.
Do not use an automotive type telescoping
hydraulic crane. This type of crane may tend
to tip when the boom is extended and the
motor is lifted to the installation height.
8. Lift the motor with the crate frame attached.
With the motor upright and the lower crate
frame resting on the floor, remove the
following:
• Flange nut and washer
• Flange bolt and washer
• Two special bolts
• Four flange nuts, washers, and special
washers
• Lower crate frame
LIFT POINTS
ENGINE HANGER
T/N VSB02C000021

Do not lift the
outboard motor
using the lower
engine hanger.
This is used for
power head
removal.
LOWER CRATE
FRAME
FLANGE BOLT
FLANGE
NUT (4)
WASHER
(4)
SPECIAL
WASHER (4)
SPECIAL
BOLT (2)
FLANGE
WASHER
FLANGE
WASHER
FLANGE
NUT

18-4
18. BF200D • BF225D • BF250D iST®
SPECIFICATIONS
ENGINE
LOWER UNIT
Model BF200D BF225D BF250D
Type Water-cooled, 4-stroke, SOHC,
60° V6, VTEC
Displacement 3,583 cc (218.6 cu in)
Bore x stroke 89 x 96 mm (3.5 x 3.78 in)
Full throttle range 5,000 - 6,000 rpm
Rated horsepower 200 hp @ 5,500 rpm 225 hp @ 5,500 rpm 250 hp @ 5,800 rpm
Maximum torque @ 4,000 rpm 229 lbf-ft 232 lbf-ft 236 lbf-ft
Compression ratio 10.0:1
Fuel consumption ratio
(at rated power) 320 g/kW•h 300 g/kW•h 320 g/kW•h
Fuel consumption ratio
(at continuous max. power) 320 g/kW•h 300 g/kW•h 320 g/kW•h
Cooling system Forced water circulation by impeller pump with thermostat
Ignition system Full-transistorized battery
Ignition timing 0° at 650 rpm BTDC
Spark plug ZFR6K-11E (NGK) - standard
IZFR6F 11 (NGK) - optional
Fuel supply system Programmed fuel injection
Fuel injection system Electronic control
Fuel injection nozzle Multi-point type
Lubrication system Pressure lubrication by trochoid pump
Oil capacity 8.8 L (9.3 qt)
Recommended oil Honda Marine genuine engine oil SAE 10W-30, FC-W™
Starter system Electric starter
Battery system 1040 MCA (800 CCA, 110 AH) minimum (engine only)
Stopping system Primary circuit ground
Fuel used Unleaded gasoline (minimum 86 pump octane)
Fuel pump Electromagnetic type
Exhaust system Underwater type
Model BF200D BF225D BF250D
Clutch Dog clutch (forward-neutral-reverse)
Gear ratio 2.00:1 (24/12)
Reduction type Spiral bevel gear
Gear case oil capacity 1.47 L (1.55 qt)
Recommended gear case oil Marine SAE 90, API service designation GL4
Propeller rotation
(viewed from rear)
Clockwise LDA, UDA, XDA, types
Counterclockwise UCDA, XCDA types

18-5
18. BF200D • BF225D • BF250D iST®
PARTS SHIPPED WITH ENGINE
Ref.
No. Description
BF200D BF225D BF250D
Part No. Remarks
LDA • XDA
XCDA
LDA • XDA • UDA
XCDA • UCDA
LDA • LDS
XDA • XDS
UDA • UDS
XCDA • XCDS
UCDA • UCDS
1Fueltubeassembly 1111 1 1 17700-ZX2-C02
2 12.5 mm band tube clip 1111 1 1 17704-ZV4-010
3Under-casegrommet 1111 1 1 40105-ZVL-000
4Separatecover 1111 1 1 40151-ZVL-000
5 Gear case cover — 1 — 1 — 1
41102-ZX2-E00ZA
or
41102-ZX2-E00ZD
Aqua Marine
or
Grand Prix White
6
Tool kit
Grip, screwdriver 1 — 1 — 1 — 99003-50000
Screwdriver 1 (No.2 Phillips) 1 — 1 — 1 — 99003-10000
Hex wrench 1 — 1 — 1 — 89221-371-000
19 mm eye wrench 1 — 1 — 1 — 99006-19000
Wrench, plug 1 — 1 — 1 — 89216-SF4-000
Box wrench 1 — 1 — 1 — 89217-355-000 (2)
Tool bag 1 — 1 — 1 — 89101-ME5-670
7 6 x 25 mm flange bolt 2222 2 2 90109-ZVL-000 Use with
Ref. No. 4
8 12 x 130 mm hex bolt 6666 6 6 90129-ZX2-000
Outboard motor
installation
9 12 x 22 mm plain washer 12 12 12 12 12 12 90559-ZV5-000
1012x33mmplainwasher 6666 6 6 90552-ZV5-000
11 12 mm hex nut 12 12 12 12 12 12 94001-12490-0S
1218mmpropellercastlenut 1111 1 1 90301-ZW1-B00
Propeller
installation
13 Propeller thrust washer 1111 1 1 90506-ZX2-C00
14 Propeller washer 1111 1 1 90512-ZX2-C00
154mmsplitpin 1111 1 1 90758-ZW1-B00
16 Owner’s Manual (English) 1111 1 1 (1) Givetocustomer
17Emissionhangtag(CARB3stars)1111 1 1 TM052
18Oilcautiontag 1111 1 1 N/A
19Harnessbandclip 1111 1 1 91541-S0A-003
20Prop65hangtag 1111 1 1 N/A
(1) To order Owner’s Manuals, call Service Publications at 800-222-7693 (option 7).

18-6
18. BF200D • BF225D • BF250D iST®














 



18-7
18. BF200D • BF225D • BF250D iST®
DIMENSIONAL DRAWINGS
Shaft length type D J
L 939.5 mm (36.99 in) 1,062 mm (41.8 in)
XL 1,066.5 mm (41.99) 1,173.5 mm (46.20 in)
UL 1,193.5 mm (46.99 in) 1,287.5 mm (50.69 in)

18-8
18. BF200D • BF225D • BF250D iST®
TYPICAL RIGGING TABLES
SINGLE ENGINE, FLUSH-MOUNT CONTROL
See page 18-29 for rigging diagram.
• A water separator is recommended on all permanent fuel tank applications.
• Fuel-injected models must have PGM-FI light indicators, either panel or switch units.
• See the Honda Marine Rigging Components and Accessory Catalog (TM080) for all
available accessories, including propellers, control boxes, harness extensions, key
switch panels, gauges, and gauge harnesses.
RIGGING
REMINDERS
QTY
REQ. PART NUMBER PART DESCRIPTION
1 06240-ZVL-000 Box Kit, R/C (Flush Mt)
1 06326-ZVL-000 Panel Assy, Function
( 1 ) 06323-ZVL-000 Panel Kit, Key Sw (Single / Horizontal)
( 1 ) 06323-ZVL-800 Panel Kit, Key Sw (Single / Vertical)
2 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
1 06330-ZZ3-000AH NMEA Backbone Starter Kit
( 1 ) 32590-ZVL-000
Cable Assy, Eng Drop (Single 6 ft) *
( 1 ) 32590-ZVL-810 Cable Assy, Eng Drop (Single 16 ft)
( 1 ) 32590-ZVL-820 Cable Assy, Eng Drop (Single 20 ft)
( 1 ) 32590-ZVL-830 Cable Assy, Eng Drop (Single 25 ft)
( 1 ) 32590-ZVL-840 Cable Assy, Eng Drop (Single 30 ft)
( 1 ) 32580-ZVL-600 Cable Assy, DBW Trunk (18 ft)
( 1 ) 32580-ZVL-700 Cable Assy, DBW Trunk (24 ft)
( 1 ) 32580-ZVL-800 Cable Assy, DBW Trunk (30 ft)
( 1 ) 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
( 1 ) 06653-ZZ3-760HE Cable Kit, Interface (19.5 ft)
1 06177-ZX2-000HE 10 Micron "Spin-On" Fuel/Water Separator
* Requires Trunk Cable
Choose switch
orientation
Choose length
required
Choose length
required
Choose length
required

18-9
18. BF200D • BF225D • BF250D iST®
SINGLE ENGINE, FLUSH-MOUNT CONTROL, SMART KEY
See pages 18-29 and 18-47 for rigging diagrams.
QTY
REQ. PART NUMBER PART DESCRIPTION
1 06240-ZVL-000 Box Kit, R/C (Flush Mt)
1 06326-ZVL-000 Panel Assy, Function
( 1 ) 06311-ZVL-010
Unit Kit, Smart Key (Horizontal)
( 1 ) 06311-ZVL-801
Unit Kit, Smart Key (Vertical)
2 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
1 06330-ZZ3-000AH NMEA Backbone Starter Kit
( 1 ) 32590-ZVL-000
Cable Assy, Eng Drop (Single 6 ft) *
( 1 ) 32590-ZVL-810 Cable Assy, Eng Drop (Single 16 ft)
( 1 ) 32590-ZVL-820 Cable Assy, Eng Drop (Single 20 ft)
( 1 ) 32590-ZVL-830 Cable Assy, Eng Drop (Single 25 ft)
( 1 ) 32590-ZVL-840 Cable Assy, Eng Drop (Single 30 ft)
( 1 ) 32580-ZVL-600 Cable Assy, DBW Trunk (18 ft)
( 1 ) 32580-ZVL-700 Cable Assy, DBW Trunk (24 ft)
( 1 ) 32580-ZVL-800 Cable Assy, DBW Trunk (30 ft)
( 1 ) 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
( 1 ) 06653-ZZ3-760HE Cable Kit, Interface (19.5 ft)
1 06177-ZX2-000HE 10 Micron "Spin-On" Fuel/Water Separator
* Requires Trunk Cable
V6D iST SK FM 1Eng1StaNMEAw-BB
Choose length
required
Choose switch
orientation
Choose length
required
Choose length
required

18-10
18. BF200D • BF225D • BF250D iST®
SINGLE ENGINE, TOP-MOUNT CONTROL
See page 18-31 for rigging diagram.
QTY
REQ. PART NUMBER PART DESCRIPTION
1 06240-ZVL-601 Box Kit, R/C (Top/S) (Main)
( 1 ) 06323-ZVL-000 Panel Kit, Key Sw (Single / Horizontal)
( 1 ) 06323-ZVL-800 Panel Kit, Key Sw (Single / Vertical)
2 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
1 06330-ZZ3-000AH NMEA Backbone Starter Kit
( 1 ) 32590-ZVL-000
Cable Assy, Eng Drop (Single 6 ft) *
( 1 ) 32590-ZVL-810 Cable Assy, Eng Drop (Single 16 ft)
( 1 ) 32590-ZVL-820 Cable Assy, Eng Drop (Single 20 ft)
( 1 ) 32590-ZVL-830 Cable Assy, Eng Drop (Single 25 ft)
( 1 ) 32590-ZVL-840 Cable Assy, Eng Drop (Single 30 ft)
( 1 ) 32580-ZVL-600 Cable Assy, DBW Trunk (18 ft)
( 1 ) 32580-ZVL-700 Cable Assy, DBW Trunk (24 ft)
( 1 ) 32580-ZVL-800 Cable Assy, DBW Trunk (30 ft)
( 1 ) 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
( 1 ) 06653-ZZ3-760HE Cable Kit, Interface (19.5 ft)
1 06177-ZX2-000HE 10 Micron "Spin-On" Fuel/Water Separator
* Requires Trunk Cable
V6D iST TM 1Eng1StaNMEAw-BB
Choose length
required
Choose switch
orientation
Choose length
required
Choose length
required