IST 18.BF200D User manual

18-1
18. BF200D • BF225D • BF250D iST®
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-4
PARTS SHIPPED WITH ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-5
DIMENSIONAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-7
TYPICAL RIGGING TABLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-8
INSTALLATION HEIGHT REQUIREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-18
TRANSOM DRILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
BOLTING MOTOR TO TRANSOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20
STEERING CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-21
REMOTE CABLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-23
RIGGING DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-28
BATTERY CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-51
FUEL HOSE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-51
AVAILABLE ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-53
To ensure proper operation, you must install a PGM-FI panel indicator or a
key switch panel with PGM-FI lights. See the Honda Marine Rigging Compo-
nents and Accessory Catalog (TM080), the iN (PARTS>Accessories> Marine
Accessory or SERVICE>Accessories>Marine Accessory), or MATE
(Marine Tech Express - mate.honda.com).
RIGGING
REMINDERS
18

18-2
18. BF200D • BF225D • BF250D iST®
UNPACKING
Be careful not to drop parts while unpacking the
crate.
1. Remove the 18 bolts attaching the upper
frame.
2. Carefully lift up the upper frame with help from
an assistant taking care not to strike the
outboard motor.
3. Lift up and remove the corrugated cardboard
cover.
4. Remove the parts carton from the crate.
Compare the parts to the parts list (see
page 18-5).
5. Remove the protective covers.
6. Open the three lock levers, and then remove
the engine cover.
CAUTION
The steel crate frame may have sharp edges or
burrs.
You can be cut or injured if you come in contact
with sharp metal.
Always wear heavy gloves during unpacking to
protect your hands from any sharp edges and
burrs on the steel crate frame.
UPPER FRAME 8 mm BOLTS (18)
UPPER FRAME
PARTS CARTON
CORRUGATED
CARDBOARD COVER
PROTECTIVE
COVER
PROTECTIVE
COVER
LOCK LEVER
ENGINE COVER

18-3
18. BF200D • BF225D • BF250D iST®
7. Attach engine hanger, T/N VSB02C000021,
only to the two upper engine hangers. As
necessary, use clean protective pads between
the anchors and the engine belt cover or other
related parts. Use an overhead gantry type
crane with a lift capacity of at least 2000 lb.
Do not use an automotive type telescoping
hydraulic crane. This type of crane may tend
to tip when the boom is extended and the
motor is lifted to the installation height.
8. Lift the motor with the crate frame attached.
With the motor upright and the lower crate
frame resting on the floor, remove the
following:
• Flange nut and washer
• Flange bolt and washer
• Two special bolts
• Four flange nuts, washers, and special
washers
• Lower crate frame
LIFT POINTS
ENGINE HANGER
T/N VSB02C000021

Do not lift the
outboard motor
using the lower
engine hanger.
This is used for
power head
removal.
LOWER CRATE
FRAME
FLANGE BOLT
FLANGE
NUT (4)
WASHER
(4)
SPECIAL
WASHER (4)
SPECIAL
BOLT (2)
FLANGE
WASHER
FLANGE
WASHER
FLANGE
NUT

18-4
18. BF200D • BF225D • BF250D iST®
SPECIFICATIONS
ENGINE
LOWER UNIT
Model BF200D BF225D BF250D
Type Water-cooled, 4-stroke, SOHC,
60° V6, VTEC
Displacement 3,583 cc (218.6 cu in)
Bore x stroke 89 x 96 mm (3.5 x 3.78 in)
Full throttle range 5,000 - 6,000 rpm
Rated horsepower 200 hp @ 5,500 rpm 225 hp @ 5,500 rpm 250 hp @ 5,800 rpm
Maximum torque @ 4,000 rpm 229 lbf-ft 232 lbf-ft 236 lbf-ft
Compression ratio 10.0:1
Fuel consumption ratio
(at rated power) 320 g/kW•h 300 g/kW•h 320 g/kW•h
Fuel consumption ratio
(at continuous max. power) 320 g/kW•h 300 g/kW•h 320 g/kW•h
Cooling system Forced water circulation by impeller pump with thermostat
Ignition system Full-transistorized battery
Ignition timing 0° at 650 rpm BTDC
Spark plug ZFR6K-11E (NGK) - standard
IZFR6F 11 (NGK) - optional
Fuel supply system Programmed fuel injection
Fuel injection system Electronic control
Fuel injection nozzle Multi-point type
Lubrication system Pressure lubrication by trochoid pump
Oil capacity 8.8 L (9.3 qt)
Recommended oil Honda Marine genuine engine oil SAE 10W-30, FC-W™
Starter system Electric starter
Battery system 1040 MCA (800 CCA, 110 AH) minimum (engine only)
Stopping system Primary circuit ground
Fuel used Unleaded gasoline (minimum 86 pump octane)
Fuel pump Electromagnetic type
Exhaust system Underwater type
Model BF200D BF225D BF250D
Clutch Dog clutch (forward-neutral-reverse)
Gear ratio 2.00:1 (24/12)
Reduction type Spiral bevel gear
Gear case oil capacity 1.47 L (1.55 qt)
Recommended gear case oil Marine SAE 90, API service designation GL4
Propeller rotation
(viewed from rear)
Clockwise LDA, UDA, XDA, types
Counterclockwise UCDA, XCDA types

18-5
18. BF200D • BF225D • BF250D iST®
PARTS SHIPPED WITH ENGINE
Ref.
No. Description
BF200D BF225D BF250D
Part No. Remarks
LDA • XDA
XCDA
LDA • XDA • UDA
XCDA • UCDA
LDA • LDS
XDA • XDS
UDA • UDS
XCDA • XCDS
UCDA • UCDS
1Fueltubeassembly 1111 1 1 17700-ZX2-C02
2 12.5 mm band tube clip 1111 1 1 17704-ZV4-010
3Under-casegrommet 1111 1 1 40105-ZVL-000
4Separatecover 1111 1 1 40151-ZVL-000
5 Gear case cover — 1 — 1 — 1
41102-ZX2-E00ZA
or
41102-ZX2-E00ZD
Aqua Marine
or
Grand Prix White
6
Tool kit
Grip, screwdriver 1 — 1 — 1 — 99003-50000
Screwdriver 1 (No.2 Phillips) 1 — 1 — 1 — 99003-10000
Hex wrench 1 — 1 — 1 — 89221-371-000
19 mm eye wrench 1 — 1 — 1 — 99006-19000
Wrench, plug 1 — 1 — 1 — 89216-SF4-000
Box wrench 1 — 1 — 1 — 89217-355-000 (2)
Tool bag 1 — 1 — 1 — 89101-ME5-670
7 6 x 25 mm flange bolt 2222 2 2 90109-ZVL-000 Use with
Ref. No. 4
8 12 x 130 mm hex bolt 6666 6 6 90129-ZX2-000
Outboard motor
installation
9 12 x 22 mm plain washer 12 12 12 12 12 12 90559-ZV5-000
1012x33mmplainwasher 6666 6 6 90552-ZV5-000
11 12 mm hex nut 12 12 12 12 12 12 94001-12490-0S
1218mmpropellercastlenut 1111 1 1 90301-ZW1-B00
Propeller
installation
13 Propeller thrust washer 1111 1 1 90506-ZX2-C00
14 Propeller washer 1111 1 1 90512-ZX2-C00
154mmsplitpin 1111 1 1 90758-ZW1-B00
16 Owner’s Manual (English) 1111 1 1 (1) Givetocustomer
17Emissionhangtag(CARB3stars)1111 1 1 TM052
18Oilcautiontag 1111 1 1 N/A
19Harnessbandclip 1111 1 1 91541-S0A-003
20Prop65hangtag 1111 1 1 N/A
(1) To order Owner’s Manuals, call Service Publications at 800-222-7693 (option 7).

18-6
18. BF200D • BF225D • BF250D iST®














 



18-7
18. BF200D • BF225D • BF250D iST®
DIMENSIONAL DRAWINGS
Shaft length type D J
L 939.5 mm (36.99 in) 1,062 mm (41.8 in)
XL 1,066.5 mm (41.99) 1,173.5 mm (46.20 in)
UL 1,193.5 mm (46.99 in) 1,287.5 mm (50.69 in)

18-8
18. BF200D • BF225D • BF250D iST®
TYPICAL RIGGING TABLES
SINGLE ENGINE, FLUSH-MOUNT CONTROL
See page 18-29 for rigging diagram.
• A water separator is recommended on all permanent fuel tank applications.
• Fuel-injected models must have PGM-FI light indicators, either panel or switch units.
• See the Honda Marine Rigging Components and Accessory Catalog (TM080) for all
available accessories, including propellers, control boxes, harness extensions, key
switch panels, gauges, and gauge harnesses.
RIGGING
REMINDERS
QTY
REQ. PART NUMBER PART DESCRIPTION
1 06240-ZVL-000 Box Kit, R/C (Flush Mt)
1 06326-ZVL-000 Panel Assy, Function
( 1 ) 06323-ZVL-000 Panel Kit, Key Sw (Single / Horizontal)
( 1 ) 06323-ZVL-800 Panel Kit, Key Sw (Single / Vertical)
2 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
1 06330-ZZ3-000AH NMEA Backbone Starter Kit
( 1 ) 32590-ZVL-000
Cable Assy, Eng Drop (Single 6 ft) *
( 1 ) 32590-ZVL-810 Cable Assy, Eng Drop (Single 16 ft)
( 1 ) 32590-ZVL-820 Cable Assy, Eng Drop (Single 20 ft)
( 1 ) 32590-ZVL-830 Cable Assy, Eng Drop (Single 25 ft)
( 1 ) 32590-ZVL-840 Cable Assy, Eng Drop (Single 30 ft)
( 1 ) 32580-ZVL-600 Cable Assy, DBW Trunk (18 ft)
( 1 ) 32580-ZVL-700 Cable Assy, DBW Trunk (24 ft)
( 1 ) 32580-ZVL-800 Cable Assy, DBW Trunk (30 ft)
( 1 ) 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
( 1 ) 06653-ZZ3-760HE Cable Kit, Interface (19.5 ft)
1 06177-ZX2-000HE 10 Micron "Spin-On" Fuel/Water Separator
* Requires Trunk Cable
Choose switch
orientation
Choose length
required
Choose length
required
Choose length
required

18-9
18. BF200D • BF225D • BF250D iST®
SINGLE ENGINE, FLUSH-MOUNT CONTROL, SMART KEY
See pages 18-29 and 18-47 for rigging diagrams.
QTY
REQ. PART NUMBER PART DESCRIPTION
1 06240-ZVL-000 Box Kit, R/C (Flush Mt)
1 06326-ZVL-000 Panel Assy, Function
( 1 ) 06311-ZVL-010
Unit Kit, Smart Key (Horizontal)
( 1 ) 06311-ZVL-801
Unit Kit, Smart Key (Vertical)
2 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
1 06330-ZZ3-000AH NMEA Backbone Starter Kit
( 1 ) 32590-ZVL-000
Cable Assy, Eng Drop (Single 6 ft) *
( 1 ) 32590-ZVL-810 Cable Assy, Eng Drop (Single 16 ft)
( 1 ) 32590-ZVL-820 Cable Assy, Eng Drop (Single 20 ft)
( 1 ) 32590-ZVL-830 Cable Assy, Eng Drop (Single 25 ft)
( 1 ) 32590-ZVL-840 Cable Assy, Eng Drop (Single 30 ft)
( 1 ) 32580-ZVL-600 Cable Assy, DBW Trunk (18 ft)
( 1 ) 32580-ZVL-700 Cable Assy, DBW Trunk (24 ft)
( 1 ) 32580-ZVL-800 Cable Assy, DBW Trunk (30 ft)
( 1 ) 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
( 1 ) 06653-ZZ3-760HE Cable Kit, Interface (19.5 ft)
1 06177-ZX2-000HE 10 Micron "Spin-On" Fuel/Water Separator
* Requires Trunk Cable
V6D iST SK FM 1Eng1StaNMEAw-BB
Choose length
required
Choose switch
orientation
Choose length
required
Choose length
required

18-10
18. BF200D • BF225D • BF250D iST®
SINGLE ENGINE, TOP-MOUNT CONTROL
See page 18-31 for rigging diagram.
QTY
REQ. PART NUMBER PART DESCRIPTION
1 06240-ZVL-601 Box Kit, R/C (Top/S) (Main)
( 1 ) 06323-ZVL-000 Panel Kit, Key Sw (Single / Horizontal)
( 1 ) 06323-ZVL-800 Panel Kit, Key Sw (Single / Vertical)
2 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
1 06330-ZZ3-000AH NMEA Backbone Starter Kit
( 1 ) 32590-ZVL-000
Cable Assy, Eng Drop (Single 6 ft) *
( 1 ) 32590-ZVL-810 Cable Assy, Eng Drop (Single 16 ft)
( 1 ) 32590-ZVL-820 Cable Assy, Eng Drop (Single 20 ft)
( 1 ) 32590-ZVL-830 Cable Assy, Eng Drop (Single 25 ft)
( 1 ) 32590-ZVL-840 Cable Assy, Eng Drop (Single 30 ft)
( 1 ) 32580-ZVL-600 Cable Assy, DBW Trunk (18 ft)
( 1 ) 32580-ZVL-700 Cable Assy, DBW Trunk (24 ft)
( 1 ) 32580-ZVL-800 Cable Assy, DBW Trunk (30 ft)
( 1 ) 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
( 1 ) 06653-ZZ3-760HE Cable Kit, Interface (19.5 ft)
1 06177-ZX2-000HE 10 Micron "Spin-On" Fuel/Water Separator
* Requires Trunk Cable
V6D iST TM 1Eng1StaNMEAw-BB
Choose length
required
Choose switch
orientation
Choose length
required
Choose length
required

18-11
18. BF200D • BF225D • BF250D iST®
SINGLE ENGINE, TOP-MOUNT CONTROL, SMART KEY
See pages 18-31 and 18-47 for rigging diagrams.
QTY
REQ. PART NUMBER PART DESCRIPTION
1 06240-ZVL-601 Box Kit, R/C (Top/S) (Main)
( 1 ) 06311-ZVL-010
Unit Kit, Smart Key (Horizontal)
( 1 ) 06311-ZVL-801
Unit Kit, Smart Key (Vertical)
2 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
1 06330-ZZ3-000AH NMEA Backbone Starter Kit
( 1 ) 32590-ZVL-000
Cable Assy, Eng Drop (Single 6 ft) *
( 1 ) 32590-ZVL-810 Cable Assy, Eng Drop (Single 16 ft)
( 1 ) 32590-ZVL-820 Cable Assy, Eng Drop (Single 20 ft)
( 1 ) 32590-ZVL-830 Cable Assy, Eng Drop (Single 25 ft)
( 1 ) 32590-ZVL-840 Cable Assy, Eng Drop (Single 30 ft)
( 1 ) 32580-ZVL-600 Cable Assy, DBW Trunk (18 ft)
( 1 ) 32580-ZVL-700 Cable Assy, DBW Trunk (24 ft)
( 1 ) 32580-ZVL-800 Cable Assy, DBW Trunk (30 ft)
( 1 ) 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
( 1 ) 06653-ZZ3-760HE Cable Kit, Interface (19.5 ft)
1 06177-ZX2-000HE 10 Micron "Spin-On" Fuel/Water Separator
* Requires Trunk Cable
V6D iST SK TM 1Eng1StaNMEAw-BB
Choose length
required
Choose switch
orientation
Choose length
required
Choose length
required

18-12
18. BF200D • BF225D • BF250D iST®
SINGLE ENGINE, TOP-MOUNT CONTROL, SECOND STATION
See page 18-33 for rigging diagram.
QTY
REQ.
PART NUMBER PART DESCRIPTION
1 06240-ZVL-601 Box Kit, R/C (Top/S) (Main)
1 06250-ZVL-600 Box Kit, R/C (Top/S) (2nd)
( 1 ) 06323-ZVL-000 Panel Kit, Key Sw (Single / Horizontal)
( 1 ) 06323-ZVL-800 Panel Kit, Key Sw (Single / Vertical)
1 06324-ZVL-000 Single S/S All
1 06330-ZZ3-000AH NMEA Backbone Starter Kit
3 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
1 06328-ZZ3-760AH N2K Network Cable (15 ft)
( 1 ) 32590-ZVL-000
Cable Assy, Eng Drop (Single 6 ft) *
( 1 ) 32590-ZVL-810 Cable Assy, Eng Drop (Single 16 ft)
( 1 ) 32590-ZVL-820 Cable Assy, Eng Drop (Single 20 ft)
( 1 ) 32590-ZVL-830 Cable Assy, Eng Drop (Single 25 ft)
( 1 ) 32590-ZVL-840 Cable Assy, Eng Drop (Single 30 ft)
( 2 ) 32580-ZVL-600 Cable Assy, DBW Trunk (18 ft)
( 2 ) 32580-ZVL-700 Cable Assy, DBW Trunk (24 ft)
( 2 ) 32580-ZVL-800 Cable Assy, DBW Trunk (30 ft)
( 1 ) 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
( 1 ) 06653-ZZ3-760HE Cable Kit, Interface (19.5 ft)
1 06177-ZX2-000HE 10 Micron "Spin-On" Fuel/Water Separator
* Requires Trunk Cable
Choose switch
orientation
Choose length
required
Choose length
required
Choose length
required

18-13
18. BF200D • BF225D • BF250D iST®
SINGLE ENGINE, TOP-MOUNT CONTROL, SECOND STATION, SMART KEY
See pages 18-33 and 18-47 for rigging diagrams.
QTY
REQ. PART NUMBER PART DESCRIPTION
1 06240-ZVL-601 Box Kit, R/C (Top/S) (Main)
1 06250-ZVL-600 Box Kit, R/C (Top/S) (2nd)
( 1 ) 06311-ZVL-010 Unit Kit, Smart Key (Horizontal)
( 1 ) 06311-ZVL-801 Unit Kit, Smart Key (Vertical)
3 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
1 06330-ZZ3-000AH NMEA Backbone Starter Kit
1 06328-ZZ3-760AH N2K Network Cable (15 ft)
( 1 ) 32590-ZVL-000
Cable Assy, Eng Drop (Single 6 ft) *
( 1 ) 32590-ZVL-810 Cable Assy, Eng Drop (Single 16 ft)
( 1 ) 32590-ZVL-820 Cable Assy, Eng Drop (Single 20 ft)
( 1 ) 32590-ZVL-830 Cable Assy, Eng Drop (Single 25 ft)
( 1 ) 32590-ZVL-840 Cable Assy, Eng Drop (Single 30 ft)
( 2 ) 32580-ZVL-600 Cable Assy, DBW Trunk (18 ft)
( 2 ) 32580-ZVL-700 Cable Assy, DBW Trunk (24 ft)
( 2 ) 32580-ZVL-800 Cable Assy, DBW Trunk (30 ft)
( 1 ) 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
( 1 ) 06653-ZZ3-760HE Cable Kit, Interface (19.5 ft)
1 06177-ZX2-000HE 10 Micron "Spin-On" Fuel/Water Separator
* Requires Trunk Cable
V6D iST SK TM 1Eng2StaNMEAw BB
Choose length
required
Choose switch
orientation
Choose length
required
Choose length
required

18-14
18. BF200D • BF225D • BF250D iST®
TWIN ENGINE, TOP-MOUNT CONTROL
See page 18-35 for rigging diagram.
QTY
REQ.
PART NUMBER PART DESCRIPTION
1 06240-ZVL-701 Box Kit, R/C (Top/D) (Main)
( 1 ) 06323-ZVL-700 Panel Kit, Key Sw (Horizontal)
( 1 ) 06323-ZVL-710 Panel Kit, Key Sw (Vertical)
1 06324-ZVL-700 Panel Kit, S/S Sw (Twin)
1 06325-ZVL-000 Panel Kit, PTT Sw (Twin)
Optional ( 1 ) 06324-ZVL-000 Panel Kit, S/S Sw (All)
2 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
1 06330-ZZ3-000AH NMEA Backbone Starter Kit
( 1 ) 32580-ZVL-600 Cable Assy, DBW Trunk (18 ft)
( 1 ) 32580-ZVL-700 Cable Assy, DBW Trunk (24 ft)
( 1 ) 32580-ZVL-800 Cable Assy, DBW Trunk (30 ft)
1 32540-ZVL-600 Cable Assy, Branch
( 2 ) 32590-ZVL-600 Cable Assy, Eng Drop (6 ft)
( 2 ) 32590-ZVL-700 Cable Assy, Eng Drop (10 ft)
( 2 ) 32590-ZVL-800 Cable Assy, Eng Drop (14 ft)
( 2 ) 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
( 2 ) 06653-ZZ3-760HE Cable Kit, Interface (19.5 ft)
2 06177-ZX2-000HE 10 Micron "Spin-On" Fuel/Water Separator
V6D iST TM 2Eng1StaNMEAw-BB
Choose length
required
Choose length
required
Choose switch
orientation
Choose length
required

18-15
18. BF200D • BF225D • BF250D iST®
TWIN ENGINE, TOP-MOUNT CONTROL, SMART KEY
See pages 18-35 and 18-47 for rigging diagrams.
QTY
REQ. PART NUMBER PART DESCRIPTION
1 06240-ZVL-701 Box Kit, R/C (Top/D) (Main)
( 1 ) 06311-ZVL-010 Unit Kit, Smart Key (Horizontal)
( 1 ) 06311-ZVL-801 Unit Kit, Smart Key (Vertical)
Optional ( 1 ) 06324-ZVL-700 Panel Kit, S/S Sw (Twin)
1 06325-ZVL-000 Panel Kit, PTT Sw (Twin)
2 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
1 06330-ZZ3-000AH NMEA Backbone Starter Kit
( 1 ) 32580-ZVL-600 Cable Assy, DBW Trunk (18 ft)
( 1 ) 32580-ZVL-700 Cable Assy, DBW Trunk (24 ft)
( 1 ) 32580-ZVL-800 Cable Assy, DBW Trunk (30 ft)
1 32540-ZVL-600 Cable Assy, Branch
( 2 ) 32590-ZVL-600 Cable Assy, Eng Drop (6 ft)
( 2 ) 32590-ZVL-700 Cable Assy, Eng Drop (10 ft)
( 2 ) 32590-ZVL-800 Cable Assy, Eng Drop (14 ft)
( 2 ) 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
( 2 ) 06653-ZZ3-760HE Cable Kit, Interface (19.5 ft)
2 06177-ZX2-000HE 10 Micron "Spin-On" Fuel/Water Separator
V6D iST SK TM 2Eng1StaNMEAw-BB
Choose length
required
Choose length
required
Choose switch
orientation
Choose length
required

18-16
18. BF200D • BF225D • BF250D iST®
TWIN ENGINE, TOP-MOUNT CONTROL, SECOND STATION
See page 18-37 for rigging diagram.
QTY
REQ. PART NUMBER PART DESCRIPTION
1 06240-ZVL-701 Box Kit, R/C (Top/D) (Main)
1 06250-ZVL-700 Box Kit, R/C (Top/S) (2nd)
( 1 ) 06323-ZVL-700 Panel Kit, Key Sw (Horizontal)
( 1 ) 06323-ZVL-710 Panel Kit, Key Sw (Vertical)
Optional ( 2 ) 06324-ZVL-000 Panel Kit, S/S Sw (All)
2 06324-ZVL-700 Panel Kit, S/S Sw (Twin)
2 06325-ZVL-000 Panel Kit, PTT Sw (Twin)
1 06330-ZZ3-000AH NMEA Backbone Starter Kit
3 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
1 06328-ZZ3-760AH N2K Network Cable (15 ft)
( 2 ) 32580-ZVL-600 Cable Assy, DBW Trunk (18 ft)
( 2 ) 32580-ZVL-700 Cable Assy, DBW Trunk (24 ft)
( 2 ) 32580-ZVL-800 Cable Assy, DBW Trunk (30 ft)
1 32540-ZVL-600 Cable Assy, Branch
( 2 ) 32590-ZVL-600 Cable Assy, Eng Drop (6 ft)
( 2 ) 32590-ZVL-700 Cable Assy, Eng Drop (10 ft)
( 2 ) 32590-ZVL-800 Cable Assy, Eng Drop (14 ft)
( 2 ) 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
( 2 ) 06653-ZZ3-760HE Cable Kit, Interface (19.5 ft)
2 06177-ZX2-000HE 10 Micron "Spin-On" Fuel/Water Separator
V6D iST TM 2Eng2StaNMEAw-BB
Choose length
required
Choose switch
orientation
Choose length
required
Choose length
required

18-17
18. BF200D • BF225D • BF250D iST®
TWIN ENGINE, TOP-MOUNT CONTROL, SECOND STATION, SMART KEY
See pages 18-35 and 18-47 for rigging diagrams.
QTY
REQ. PART NUMBER PART DESCRIPTION
1 06240-ZVL-701 Box Kit, R/C (Top/D) (Main)
1 06250-ZVL-700 Box Kit, R/C (Top/S) (2nd)
( 1 ) 06311-ZVL-010 Unit Kit, Smart Key (Horizontal)
( 1 ) 06311-ZVL-801 Unit Kit, Smart Key (Vertical)
2 06324-ZVL-700 Panel Kit, S/S Sw (Twin)
2 06325-ZVL-000 Panel Kit, PTT Sw (Twin)
3 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
1 06330-ZZ3-000AH NMEA Backbone Starter Kit
1 06328-ZZ3-760AH N2K Network Cable (15 ft)
( 2 ) 32580-ZVL-600 Cable Assy, DBW Trunk (18 ft)
( 2 ) 32580-ZVL-700 Cable Assy, DBW Trunk (24 ft)
( 2 ) 32580-ZVL-800 Cable Assy, DBW Trunk (30 ft)
1 32540-ZVL-600 Cable Assy, Branch
( 2 ) 32590-ZVL-600 Cable Assy, Eng Drop (6 ft)
( 2 ) 32590-ZVL-700 Cable Assy, Eng Drop (10 ft)
( 2 ) 32590-ZVL-800 Cable Assy, Eng Drop (14 ft)
( 2 ) 06653-ZZ3-730HE Cable Kit, Interface (10 ft)
( 2 ) 06653-ZZ3-760HE Cable Kit, Interface (19.5 ft)
2 06177-ZX2-000HE 10 Micron "Spin-On" Fuel/Water Separator
V6D iST SK TM 2Eng2StaNMEAw-BB
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18-18
18. BF200D • BF225D • BF250D iST®
INSTALLATION HEIGHT REQUIREMENT
With the boat loaded, stationary, and the motor perpendicular to the water surface,
there must be a minimum of 150 mm (5.9 in) for BF200A • BF225A • BF250A between
the water surface and the idle exhaust port.
If the motor is mounted lower on the transom, water may enter the exhaust port
through wave surge or backwash, potentially causing engine damage.
RIGGING
REMINDERS
IDLE EXHAUST
PORT
Shaft
Length
Outboard Motor
Transom Height
Workable Boat
Transom Height
L type 508 mm (20 in) 483 - 508 mm
(19 - 20 in)
X type 635 mm (25 in) 610 - 635 mm
(24 - 25 in)
XX type
U type 762 mm (30 in) 737 - 762 mm (29 - 30 in)

18-19
18. BF200D • BF225D • BF250D iST®
TRANSOM DRILLING
Before drilling, check the thickness of the
transom, making sure it does not exceed the
maximum allowable thickness of 50 - 70 mm
(2 - 2 3/4 in).
1. Set the outboard motor onto the boat transom
and verify the correct installation height.
2. The upper bolt holes should be more than
33 mm (1.3 in) from the top of the transom.
The lower bolt holes should allow the
mounting bolts to contact the upper end of the
stern bracket (see USING THE TRANSOM
MOUNT DRILL FIXTURE on page 1-37).
3. Wear safety glasses and drill four holes with a
1/2 in drill bit in the upper “C” and lower “D”
guides of the Transom Mount Drill Fixture, or
using the dimensions below.
STEERING PREPARATION
Remove the cap from the steering/tilt tube prior to
installing the steering system.
Loosely install the hydraulic or mechanical
steering cables on the motor before final
placement of the motor on the transom.
Refer to the steering cable or hydraulic steering
manufacturer’s instruction manual for handling
procedures.
53.5 mm
(2.11 in)
327 mm
(12.87 in)
251 mm
(9.88 in)
Ø13.5 mm
(0.53 in) -10
254 mm (10 in)
328 mm (12.91 in)
TRANSOM
BOARD TOP
BOAT TRANSOM
CENTERLINE
18.5 mm (0.73 in) x 5

18-20
18. BF200D • BF225D • BF250D iST®
BOLTING MOTOR TO TRANSOM
Apply marine hull sealant to the mounting holes
and inside sealing surface of the large washer.
Use Hondabond HT (P/N 08718-0004) or
equivalent polymer sealant for below waterline
use. Adhesives should not be used, as they will
result in difficult motor removal or height
adjustment. Gel coat damage may also occur
when removing/adjusting the motor.
With the motor in place against the transom,
verify correct motor height. The motor can be
raised by using a lower set of mounting holes on
the bracket.
If the boat transom has molding that prevents the
outboard stern bracket from sitting flat against the
transom, add a spacer plate or contact the boat
manufacturer for information on how to remove
the molding.
Attach the motor with marine grade hardware.
Use washers under all bolts and nuts. Use
additional fender washers against the transom.
Use support plates as recommended by the hull
manufacturer.
Lubricate the mounting bolt threads with marine
grease prior to installing the mounting bolt nuts to
prevent thread galling and locknut insert damage.
Tighten the transom 12 mm hex nuts to the
specified torque, and secure with the jam nuts.
TORQUE: 54 N•m (40 lbf-ft)
Ensure at least one thread of the bolt is visible
beyond the nut when the fastener is tightened.
NOTICE
Do not use an air impact tool to tighten or loosen
the transom bolts. Using an air impact tool to
tighten or loosen the transom bolts can generate
enough heat to damage the bolt threads. The air
impact tool can also produce enough tightening
torque to damage the boat transom.
Do not scratch the transom bracket when
tightening the mounting bolts. Removing paint
promotes corrosion and leads to eventual failure
of the bracket.
Pay attention to the washers, support plates (if applicable), and boat transom as the
nuts are tightened. This is especially important on boats that are being repowered. If
the washers and/or support plates are drawn into the transom material, the transom
material is weakened and must be inspected and repaired as necessary before the
motor is installed.
If the transom is found to be soft, water penetration may have occurred and caused the
transom material to rot and weaken. Contact the boat manufacturer for boat repair
information as needed.
RIGGING
REMINDERS
SPACER PLATE
TRANSOM
THICKNESS
50 - 70 mm
(2 - 2-3/4 in)
(apply
sealant)
12 mm FENDER
WASHER (4)
12 mm HEX
NUT (8)
12 mm WASHER (4)
12 x 119 mm
BOLT (4)
TRANSOM
UPPER EDGE
(marine
grease)

12 mm PLAIN
WASHER (8)
SUPPORT PLATE (2)
(optional - refer to
boat manufacturer)
Install with rounded
edge/side against
painted surface.
PAINTED
SURFACE
54 N•m (40 ft-lb)