ITT GOULDS PUMPS 3600 i-FRAME User manual

Installation, Operation,
and Maintenance Manual
Model 3600, API 610 8th, 9th, 10th & 11th
Editions (ISO 13709)

Table of Contents
Table of Contents
Introduction and Safety .......................................................................................................... 4
Introduction ............................................................................................................................. 4
Safety ...................................................................................................................................... 4
Safety terminology and symbols ........................................................................................... 5
Environmental safety ............................................................................................................ 6
User safety ........................................................................................................................... 6
Ex-approved products .......................................................................................................... 7
Monitoring equipment ........................................................................................................... 8
Product warranty ..................................................................................................................... 8
Transportation and Storage ................................................................................................. 10
Inspect the delivery ............................................................................................................... 10
Inspect the package ........................................................................................................... 10
Inspect the unit ................................................................................................................... 10
Transportation guidelines ...................................................................................................... 10
Pump handling and lifting ................................................................................................... 10
Storage guidelines ................................................................................................................ 12
Long-term storage .............................................................................................................. 12
Product Description .............................................................................................................. 13
General description ............................................................................................................... 13
Nameplate information .......................................................................................................... 14
Installation ............................................................................................................................. 17
Preinstallation ....................................................................................................................... 17
Pump location guidelines .................................................................................................... 17
Foundation requirements ................................................................................................... 17
Baseplate-mounting procedures ........................................................................................... 18
Prepare the baseplate for mounting ................................................................................... 18
Prepare the foundation for mounting .................................................................................. 19
Install and level the baseplate ............................................................................................ 19
Install the pump, driver, and coupling .................................................................................... 20
Pump-to-driver alignment ...................................................................................................... 21
Alignment checks ............................................................................................................... 21
Permitted indicator values for alignment checks ................................................................ 22
Alignment measurement guidelines ................................................................................... 22
Attach the dial indicators for alignment ............................................................................... 23
Perform angular alignment for a vertical correction ............................................................ 23
Perform angular alignment for a horizontal correction ........................................................ 24
Perform parallel alignment for a vertical correction ............................................................. 24
Perform parallel alignment for a horizontal correction ........................................................ 25
Perform complete alignment for a vertical correction .......................................................... 25
Perform complete alignment for a horizontal correction ..................................................... 26
Grout the baseplate .............................................................................................................. 26
Piping checklists ................................................................................................................... 28
General piping checklist ..................................................................................................... 28
Suction-piping checklist ...................................................................................................... 29
Discharge piping checklist .................................................................................................. 31
Bypass-piping considerations ............................................................................................. 31
Auxiliary-piping checklist .................................................................................................... 32
Final piping checklist .......................................................................................................... 32
Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual 1

Table of Contents
Commissioning, Startup, Operation, and Shutdown ......................................................... 33
Preparation for startup .......................................................................................................... 33
Remove the coupling guard .................................................................................................. 34
Check the rotation - Frame Mounted ..................................................................................... 34
Couple the pump and driver .................................................................................................. 35
Coupling guard assembly ................................................................................................... 36
Bearing lubrication ................................................................................................................ 40
Oil volumes ......................................................................................................................... 41
Lubricating-oil requirements ............................................................................................... 41
Acceptable oil for lubricating bearings ................................................................................ 41
Lubricate the bearings with oil ............................................................................................ 42
Lubricate the bearings with pure or purge-oil mist (optional) .............................................. 42
Lubricate the bearings after a shutdown period .................................................................. 44
Shaft sealing with a mechanical seal .................................................................................... 44
Connection of sealing liquid for mechanical seals ................................................................. 45
Pump priming ........................................................................................................................ 45
Prime the pump with the suction supply above the pump ................................................... 45
Start the pump ...................................................................................................................... 46
Pump operation precautions ................................................................................................. 47
Shut down the pump ............................................................................................................. 48
Make the final alignment of the pump and driver ................................................................... 49
Doweling the pump casing .................................................................................................... 49
Dowel for motor installation ................................................................................................ 51
Dowel for cold service ........................................................................................................ 52
Dowel for hot service .......................................................................................................... 52
Maintenance ........................................................................................................................... 54
Maintenance schedule .......................................................................................................... 54
Bearing maintenance ............................................................................................................ 55
Mechanical-seal maintenance .............................................................................................. 55
Disassembly ......................................................................................................................... 56
Disassembly precautions ................................................................................................... 56
Tools required .................................................................................................................... 56
Prepare for disassembly ..................................................................................................... 57
Disassemble the radial end (ball bearing pumps) ............................................................... 58
Disassemble the thrust end (ball bearing pumps) ............................................................... 59
Disassemble the radial end (sleeve/ball bearing pumps) ................................................... 61
Disassemble the thrust end (sleeve/ball bearing pumps) ................................................... 63
Disassembly of the sleeve/Kingsbury bearing arrangement ............................................... 65
Remove the rotating element ............................................................................................. 66
Disassemble the rotating element ...................................................................................... 68
Preassembly inspections ...................................................................................................... 70
Replacement guidelines ..................................................................................................... 70
Shaft replacement guidelines ............................................................................................. 72
Bearings inspection ............................................................................................................ 73
Replace the wear rings ....................................................................................................... 74
Minimum running clearances .............................................................................................. 76
Reassembly .......................................................................................................................... 77
Assemble the rotating element ........................................................................................... 77
Install the rotating element ................................................................................................. 80
Confirm the seal chamber runout ....................................................................................... 82
Assemble the casing .......................................................................................................... 85
Assemble the thrust end (ball bearing pumps) ................................................................... 87
Assemble the radial end (ball bearing pumps) .................................................................... 90
Assemble the thrust end (sleeve/ball bearing pumps) ........................................................ 92
Assemble the radial end (sleeve/ball bearing pumps) ........................................................ 93
Assembly of the sleeve/Kingsbury bearing arrangement ................................................... 94
2 Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual

Table of Contents
Post-assembly checks ........................................................................................................ 94
Assembly references .......................................................................................................... 95
Troubleshooting .................................................................................................................... 97
Operation troubleshooting ..................................................................................................... 97
Alignment troubleshooting .................................................................................................... 98
Parts Listings and Cross-Sectionals ................................................................................... 99
Parts list ................................................................................................................................ 99
Cross-sectional diagrams ................................................................................................... 101
Other Relevant Documentation or Manuals ...................................................................... 107
Local ITT Contacts .............................................................................................................. 108
Regional offices .................................................................................................................. 108
Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual 3

Introduction and Safety
Introduction and Safety
Introduction
Purpose of this manual
The purpose of this manual is to provide necessary information for:
• Installation
• Operation
• Maintenance
CAUTION:
Read this manual carefully before installing and using the product. Improper use of the product
can cause personal injury and damage to property, and may void the warranty.
NOTICE:
Save this manual for future reference, and keep it readily available at the location of the unit.
Requesting other information
Special versions can be supplied with supplementary instruction leaflets. See the sales
contract for any modifications or special version characteristics. For instructions, situations, or
events that are not considered in this manual or in the sales documents, please contact the
nearest ITT representative.
Always specify the exact product type and identification code when requesting technical
information or spare parts.
Safety
WARNING:
• The operator must be aware of safety precautions to prevent physical injury.
• Any pressure-containing device can explode, rupture, or discharge its contents if it is over-
pressurized. Take all necessary measures to avoid over-pressurization.
• Operating, installing, or maintaining the unit in any way that is not covered in this manual
could cause death, serious personal injury, or damage to the equipment. This includes any
modification to the equipment or use of parts not provided by ITT. If there is a question
regarding the intended use of the equipment, please contact an ITT representative before
proceeding.
• This manual clearly identifies accepted methods for disassembling units. These
methods must be adhered to. Trapped liquid can rapidly expand and result in a violent
explosion and injury. Never apply heat to impellers, propellers, or their retaining devices to
aid in their removal unless explicitly stated in this manual.
• If the pump/motor is damaged or leaking, do not operate as it may cause an electric shock,
fire, explosion, liberation of toxic fumes, physical harm, or environmental damage. Correct/
repair the problem prior to putting back in service.
• Do not change the service application without the approval of an authorized ITT
representative.
4 Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual

Introduction and Safety
CAUTION:
You must observe the instructions contained in this manual. Failure to do so could result in
physical injury, damage, or delays.
Safety terminology and symbols
About safety messages
It is extremely important that you read, understand, and follow the safety messages and
regulations carefully before handling the product. They are published to help prevent these
hazards:
• Personal accidents and health problems
• Damage to the product
• Product malfunction
Hazard levels
Hazard level Indication
A hazardous situation which, if not avoided, will
result in death or serious injury
DANGER:
A hazardous situation which, if not avoided,
WARNING: could result in death or serious injury
A hazardous situation which, if not avoided,
CAUTION: could result in minor or moderate injury
• A potential situation which, if not avoided,
NOTICE: could result in undesirable conditions
• A practice not related to personal injury
Hazard categories Hazard categories can either fall under hazard levels or let specific symbols replace the
ordinary hazard level symbols.
Electrical hazards are indicated by the following specific symbol:
Electrical Hazard:
These are examples of other categories that can occur. They fall under the ordinary hazard
levels and may use complementing symbols:
• Crush hazard
• Cutting hazard
• Arc flash hazard
The Ex symbol
The Ex symbol indicates safety regulations for Ex-approved products when used in
atmospheres that are potentially explosive or flammable.
Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual 5

Introduction and Safety
Environmental safety
The work area Always keep the station clean to avoid and/or discover emissions.
Waste and emissions regulations
Observe these safety regulations regarding waste and emissions:
• Appropriately dispose of all waste.
• Handle and dispose of the processed liquid in compliance with applicable environmental
regulations.
• Clean up all spills in accordance with safety and environmental procedures.
• Report all environmental emissions to the appropriate authorities.
WARNING:
Do NOT send the product to the manufacturer if it has been contaminated by any nuclear
radiation. Inform ITT so that accurate actions can take place.
Electrical installation
For electrical installation recycling requirements, consult your local electric utility.
Recycling guidelines
Always follow local laws and regulations regarding recycling.
User safety
General safety rules
These safety rules apply:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash hazards.
• Always bear in mind the risk of drowning, electrical accidents, and burn injuries.
Safety equipment Use safety equipment according to the company regulations. Use this safety equipment within
the work area:
• Helmet
• Safety goggles, preferably with side shields
• Protective shoes
• Protective gloves
• Gas mask
• Hearing protection
• First-aid kit
• Safety devices
NOTICE:
Never operate a unit unless safety devices are installed. Also see specific information
about safety devices in other sections of this manual.
6 Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual

Introduction and Safety
Electrical connections
Electrical connections must be made by certified electricians in compliance with all internation-
al, national, state, and local regulations. For more information about requirements, see sections
dealing specifically with electrical connections.
Precautions before work
Observe these safety precautions before you work with the product or are in connection with
the product:
• Provide a suitable barrier around the work area, for example, a guard rail.
• Make sure that all safety guards are in place and secure.
• Make sure that you have a clear path of retreat.
• Make sure that the product cannot roll or fall over and injure people or damage property.
• Make sure that the lifting equipment is in good condition.
• Use a lifting harness, a safety line, and a breathing device as required.
• Allow all system and pump components to cool before you handle them.
• Make sure that the product has been thoroughly cleaned.
• Disconnect and lock out power before you service the pump.
• Check the explosion risk before you weld or use electric hand tools.
Wash the skin and eyes
1. Follow these procedures for chemicals or hazardous fluids that have come into contact with
your eyes or your skin:
Condition Action
Chemicals or hazardous 1. Hold your eyelids apart forcibly with your fingers.
fluids in eyes 2. Rinse the eyes with eyewash or running water for at least
15 minutes.
3. Seek medical attention.
Chemicals or hazardous 1. Remove contaminated clothing.
fluids on skin 2. Wash the skin with soap and water for at least 1 minute.
3. Seek medical attention, if necessary.
Ex-approved products
Follow these special handling instructions if you have an Ex-approved unit.
Personnel requirements
These are the personnel requirements for Ex-approved products in potentially explosive
atmospheres:
• All work on the product must be carried out by certified electricians and ITT-authorized
mechanics. Special rules apply to installations in explosive atmospheres.
• All users must know about the risks of electric current and the chemical and physical
characteristics of the gas, the vapor, or both present in hazardous areas.
• Any maintenance for Ex-approved products must conform to international and national
standards (for example, IEC/EN 60079-17).
ITT disclaims all responsibility for work done by untrained and unauthorized personnel.
Product and product handling requirements
These are the product and product handling requirements for Ex-approved products in
potentially explosive atmospheres:
• Only use the product in accordance with the approved motor data.
• The Ex-approved product must never run dry during normal operation. Dry running during
service and inspection is only permitted outside the classified area.
• Before you start work on the product, make sure that the product and the control panel are
isolated from the power supply and the control circuit, so they cannot be energized.
Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual 7

Introduction and Safety
• Do not open the product while it is energized or in an explosive gas atmosphere.
• Make sure that thermal contacts are connected to a protection circuit according to the
approval classification of the product, and that they are in use.
• Intrinsically safe circuits are normally required for the automatic level-control system by the
level regulator if mounted in zone 0.
• The yield stress of fasteners must be in accordance with the approval drawing and the
product specification.
• Do not modify the equipment without approval from an authorized ITT representative.
• Only use parts that are provided by an authorized ITT representative.
Description of ATEX
The ATEX directives are a specification enforced in Europe for electrical and non-electrical
equipment installed in Europe. ATEX deals with the control of potentially explosive atmos-
pheres and the standards of equipment and protective systems used within these atmos-
pheres. The relevance of the ATEX requirements is not limited to Europe. You can apply these
guidelines to equipment installed in any potentially explosive atmosphere.
Guidelines for compliance
Compliance is fulfilled only when you operate the unit within its intended use. Do not change
the conditions of the service without the approval of an ITT representative. When you install or
maintain explosion proof products, always comply with the directive and applicable standards
(for example, IEC/EN 60079–14).
Monitoring equipment
For additional safety, use condition-monitoring devices. Condition-monitoring devices include
but are not limited to these devices:
• Pressure gauges
• Flow meters
• Level indicators
• Motor load readings
• Temperature detectors
• Bearing monitors
• Leak detectors
• PumpSmart control system
Product warranty
Coverage ITT undertakes to remedy faults in products from ITT under these conditions:
• The faults are due to defects in design, materials, or workmanship.
• The faults are reported to an ITT representative within the warranty period.
• The product is used only under the conditions described in this manual.
• The monitoring equipment incorporated in the product is correctly connected and in use.
• All service and repair work is done by ITT-authorized personnel.
• Genuine ITT parts are used.
• Only Ex-approved spare parts and accessories authorized by ITT are used in Ex-approved
products.
Limitations The warranty does not cover faults caused by these situations:
• Deficient maintenance
8 Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual

Introduction and Safety
• Improper installation
• Modifications or changes to the product and installation made without consulting ITT
• Incorrectly executed repair work
• Normal wear and tear
ITT assumes no liability for these situations:
• Bodily injuries
• Material damages
• Economic losses
Warranty claim ITT products are high-quality products with expected reliable operation and long life. However,
should the need arise for a warranty claim, then contact your ITT representative.
Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual 9

Transportation and Storage
Transportation and Storage
Inspect the delivery
Inspect the package
1. Inspect the package for damaged or missing items upon delivery.
2. Note any damaged or missing items on the receipt and freight bill.
3. File a claim with the shipping company if anything is out of order.
If the product has been picked up at a distributor, make a claim directly to the distributor.
Inspect the unit
1. Remove packing materials from the product.
Dispose of all packing materials in accordance with local regulations.
2. Inspect the product to determine if any parts have been damaged or are missing.
3. If applicable, unfasten the product by removing any screws, bolts, or straps.
For your personal safety, be careful when you handle nails and straps.
4. Contact your sales representative if anything is out of order.
Transportation guidelines
Pump handling and lifting
Precautions for moving the pump
Use care when moving pumps. Consult with a lifting and rigging specialist before lifting or
moving the pump to avoid possible damage to the pump or injury to personnel.
WARNING:
Make sure that the unit cannot roll or fall over and injure people or damage property.
NOTICE:
Use a forklift truck with sufficient capacity to move the pallet with the pump unit on top.
Precautions for lifting the pump
WARNING:
Crush hazard. The unit and the components can be heavy. Use proper lifting methods and
wear steel-toed shoes at all times.
NOTICE:
• Make sure that the lifting equipment supports the entire assembly and is only used by
authorized personnel.
• Do not attach sling ropes to shaft ends.
Lifting the pump Hoist a bare pump using suitable slings under the bearing housing saddle on each end.
Figure 1: Example of the proper lifting method for a bare pump
10 Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual

Transportation and Storage
Figure 2: Example of the proper lifting method for a bare pump
Baseplate-mounted units have lifting points for use with proper lifting devices.
Figure 3: Example of the proper lifting method for baseplate-mounted units without a driver
Figure 4: Example of the proper lifting method for baseplate-mounted units with a driver
Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual 11

Transportation and Storage
Storage guidelines
Long-term storage
If the unit is stored for more than 6 months, these requirements apply:
• Store in a covered and dry location.
• Store the unit free from heat, dirt, and vibrations.
• Rotate the shaft by hand several times at least every three months.
Treat bearing and machined surfaces so that they are well preserved. Refer to the drive unit
and coupling manufacturers for their long-term storage procedures.
For questions about possible long-term storage treatment services, please contact your local
ITT sales representative.
12 Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual

Product Description
Product Description
General description
Product description
Model 3600 is a high-pressure, multistage, between the bearings, horizontal centrifugal pump
that meets the requirements of API 610 11th Edition (ISO 13709).
Casing The casing is near-centerline mounted with side-suction and side-discharge nozzles.
The standard flanges are ASME Class 900 raised-face serrated with a 125-250 RMS finish.
The following flanges are also available:
• ASME Class 600 raised-face serrated
• ASME Class 600 ring joint
• ASME Class 900 ring joint
• ASME Class 1500 raised-face serrated
• AMSE Class 1500 ring joint
Impeller The impeller is fully closed and key driven by the shaft.
Seal chamber The seal chamber meets API 682 3rd Edition dimensions for improved performance of
mechanical seals.
Power end The power end has the following characteristics:
• Ductile iron bearing housings are standard on non-API services.
• Carbon steel bearing housings are standard on API services.
• The oil level is viewed through a sight glass.
Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual 13

Product Description
• Constant-level oilers and labyrinth seals are standard.
• No machining is required to convert the standard ring oil lube to either purge-oil or pure-oil
mist (pure-oil mist applications require minor bearing housing modifications).
• Pressure lubrication is required with hydrodynamic thrust bearings.
Bearings
Bearing type Characteristics
Inboard (radial) • Consists of a single-row deep-groove ball
bearing (standard)
• Carries only radial load
• Optional sleeve bearings (standard for size
6x8-13 pumps)
Outboard (thrust) • Consists of a pair of single-row angular contact
ball bearings mounted back-to-back (standard)
• Shouldered and locked into place, enabling the
bearing to carry both radial and axial thrust
loads
• Optional hydrodynamic thrust bearing (used
with sleeve-type journal bearings)
Shaft The heavy-duty shaft has the following characteristics:
• Designed for cartridge mechanical seals
• Minimal shaft deflection at the seal faces (0.002) when run in the worst-case condition
(typically minimum flow)
• Fully compliant with API 10th Edition (ISO 13709)
Baseplate The fabricated steel baseplate supports the pump, driver, and accessories in accordance with
API-610 10th Edition (ISO 13709) requirements.
Direction of rotation
The shaft rotates counterclockwise when viewed from the power end.
Intended applications
Model 3600 is designed to meet the rigorous demands of the petroleum and petrochemical
industry.
Nameplate information
Important information for ordering
When you order spare parts, identify this pump information:
• Model
• Size
• Serial number
• Item numbers of the required parts
Refer to the nameplate on the pump casing for most of the information. See Parts List for item
numbers.
Nameplate types
Nameplate Description
Pump casing Provides information about the hydraulic characteristics of the pump.
Pump The formula for the pump size is: Discharge x Suction - Nominal Maximum Impeller Diameter in inches.
(Example: 2x3-8)
14 Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual

Product Description
Nameplate Description
ATEX If applicable, your pump unit might have an ATEX nameplate affixed to the pump, the baseplate, or the
discharge head. The nameplate provides information about the ATEX specifications of this pump.
Nameplate on the pump casing using English units
Figure 5: Nameplate on the pump casing using English units
Nameplate field Explanation
MODEL Pump model
SIZE Size of the pump
FLOW Rated pump flow, in gallons per minute
HEAD Rated pump head, in feet
RPM Rated pump speed, in revolutions per minute
HYDRO PRESS Hydrostatic pressure at 100°F, in pounds per square inch
MAX. DES. WORKING PRESS Maximum working pressure at temperature °F, in pounds per square inch
S/N Serial number of the pump
CONT./ITEM NO. Customer contract or item number
IMP. DIA. Rated impeller diameter
MAX. DIA. Maximum impeller diameter
STD. DIM. Standard ANSI dimensional code
MAT'L Material of construction
Nameplate on the pump casing using metric units
Figure 6: Metric units - nameplate on pump casing
Nameplate field Explanation
MODEL Pump model
SIZE Size of the pump
FLOW Rated pump flow, in gallons per minute
HEAD Rated pump head, in feet
RPM Rated pump speed, in revolutions per minute
HYDRO PRESS Hydrostatic pressure at 38°C Kg/cm2
MAX. DES. WORKING PRESS Maximum working pressure at temperature °C in kilograms per square centimeter
S/N Serial number of the pump
CONT./ITEM NO. Customer contract or item number
IMP. DIA. Rated impeller diameter
MAX. DIA. Maximum impeller diameter
STD. DIM. Standard ANSI dimensional code
Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual 15

Product Description
Nameplate field Explanation
MAT'L Material of construction
ATEX nameplate
Figure 7: ATEX nameplate
Nameplate field Explanation
II Group 2
2 Category 2
G/D Pump can be used when gas and dust are present
T4 Temperature class
NOTICE:
Make sure that the code classifications on the pump are compatible with the specific
environment in which you plan to install the equipment. If they are not compatible, do not
operate the equipment and contact your ITT representative before you proceed.
16 Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual

Installation
Installation
Preinstallation
Precautions
WARNING:
• When installing in a potentially explosive environment, make sure that the motor is
properly certified.
• You must earth (ground) all electrical equipment. This applies to the pump equipment,
the driver, and any monitoring equipment. Test the earth (ground) lead to verify that it is
connected correctly.
• Electrical connections must be made by certified electricians in compliance with all
international, national, state, and local rules.
NOTICE:
Supervision by an authorized ITT representative is recommended to ensure proper installation.
Failure to do so may result in equipment damage or decreased performance.
Pump location guidelines
WARNING:
Assembled units and their components are heavy. Failure to properly lift and support this
equipment can result in serious physical injury and/or equipment damage. Lift equipment only
at the specifically identified lifting points. Lifting devices such as hoist rings, shackles, slings
and spreaders must be rated, selected, and used for the entire load being lifted.
Guideline Explanation/comment
Keep the pump as close to the liquid source as This minimizes the friction loss and keeps the
practically possible. suction piping as short as possible.
Make sure that the space around the pump is This facilitates ventilation, inspection, maintenance,
sufficient. and service.
If you require lifting equipment such as a hoist or This makes it easier to properly use the lifting
tackle, make sure that there is enough space above equipment and safely remove and relocate the
the pump. components to a safe location.
Protect the unit from weather and water damage This is applicable if nothing else is specified.
due to rain, flooding, and freezing temperatures.
Do not install and operate the equipment in closed Acceptable devices:
systems unless the system is constructed with • Pressure relief valves
properly-sized safety devices and control devices. • Compression tanks
• Pressure controls
• Temperature controls
• Flow controls
If the system does not include these devices,
consult the engineer or architect in charge before
you operate the pump.
Take into consideration the occurrence of unwanted The best pump location for noise and vibration
noise and vibration. absorption is on a concrete floor with subsoil
underneath.
If the pump location is overhead, undertake special Consider a consultation with a noise specialist.
precautions to reduce possible noise transmission.
Foundation requirements
Requirements • The foundation must be able to absorb any type of vibration and form a permanent, rigid
support for the unit.
Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual 17

Installation
• The location and size of the foundation bolt holes must match those shown on the
assembly drawing provided with the pump data package.
• The foundation must weigh between two and three times the weight of the pump.
• Provide a flat, substantial concrete foundation in order to prevent strain and distortion
when you tighten the foundation bolts.
Sleeve-type bolts
Figure 8: Sleeve type bolts
1. Baseplate
2. Shims or wedges
3. Foundation
4. Sleeve
5. Dam
6. Bolt
J-type bolts
Figure 9: J-type bolts
1. Baseplate
2. Shims or wedges
3. Foundation
4. Dam
5. Bolt
Baseplate-mounting procedures
Prepare the baseplate for mounting
This procedure assumes you have a basic knowledge of baseplate and foundation design and
installation methods. Follow industry-standard procedures, such as API RP 686/ PIP REIE 686,
or this procedure before you grout the baseplate.
1. Make sure that all baseplate surfaces that will contact grout are free from contamination
such as rust, oil, and grime.
2. Thoroughly clean all baseplate surfaces that will come in contact with grout.
Make sure to use a cleaner that will not leave residue.
18 Model 3600, API 610 8th, 9th, 10th & 11th Editions (ISO 13709) Installation, Operation, and Maintenance Manual