Jacobsen Cushman Turf Truckster User manual
Parts & Maintenance Manual
Ръководство за части и поддръжка
By Jacobsen
When Performance Matters.
™
ПРЕДУПРЕЖДЕНИЕ
Ако се използва неправилно, тази машина може да причини тежко нараняване.
Тези, които използват и поддържат тази машина, трябва да бъдат обучени
за правилната й употреба, предупредени за опасностите, които може да
причини и трябва да прочетат цялото ръководство, преди да се опитват да я
сглобят, да работят с нея, да я регулират или ремонтират.
WARNING
If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers and should read the entire manual before attempting to set up,
operate, adjust or service the machine
GB BG
Bulgaria
United
Kingdom
Cushman®Turf Truckster®
With Four Post ROPS
C конструкция за защита при преобръщане с четири колони
84063 – Kubota® D1105-E3B Diesel Engine, MT
84064 – Kubota® D1105-E3B Diesel Engine, MT, EC
84067 – Suzuki® K6 Gas Engine, MT
84068 – Suzuki® K6 Gas Engine, AT
84069 – Suzuki® K6 Gas Engine, RV and Utility
84063 – Kubota® D1105-E3B Дизелов двигател, MT
84063 – Kubota® D1105-E3B Дизелов двигател, MT, EC
84067 – Suzuki® K6 Бензинов двигател, MT
84068 – Suzuki® K6 Бензинов двигател, AT
84069 – Suzuki® K6 Бензинов двигател, Обслужване и RV
4241724-BG-Rev A
© Copyright 2011, Jacobsen, A Textron Company. “All rights
reserved, including the right to reproduce this material or portions
thereof in any form.”
This manual contains adjustment, maintenance,
troubleshooting instructions and parts list for your new
Jacobsen®machine. This manual should be stored with
the equipment for reference during operation.
Before you operate your machine, you and each operator
you employ should read the manual carefully in its
entirety. By following the safety, operating and
maintenance instructions you will prolong the life of your
equipment and maintain its maximum efficiency.
If additional information is needed contact your Jacobsen
Dealer.
The serial plate is located on the frame rail under the
steering wheel. Jacobsen recommends you record these
numbers below for easy reference.
MODEL
DATE CODE
LABEL #
SERIAL #
xxxxx
CHARLOTTE, NC, USA
1 800 848 1636
Jacobsen.com
xxxxx
Lb/kg W Batt
Nom Power Hp/kw
xxxxxxxx
*xxxxxxxx*
en-2
Proposition 65 Warning
This product contains or emits
chemicals known to State of California
to cause cancer and birth defects or
other reproductive harm.
FOREWORD
Suggested Stocking Guide
To Keep your equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more
commonly used maintenance items. We have also included part numbers for additional support materials and training
aids.
To order any of the following material:
1. Write your full name and complete address on your
order form.
2. Explain where and how to make shipment:
❑UPS ❑Regular Mail
❑Overnight ❑2nd Day
3. Order by the quantity desired, the part number, and
the description of the part.
4. Send or bring the order to your authorized Jacobsen
Dealer.
Litho in U.S.A. 1-2011
Service Parts
Service Support Material
Qty. Part No. Description Qty. Part No. Description
4113986 Diesel Engine Oil Filter 2701908 Gas Engine Oil Filter
550489 Diesel Engine Fuel Filter Element 2701898 Gas Engine Fuel Filter
4175560 Diesel Alternator-Power Steering Belt 4139265 Gas Alternator-Power Steering Belt
4117092 Diesel Hydraulic Pump Belt 4235370 Gas Governor-Hydraulic Pump Belt
5000919 Diesel Engine Air Filter Element 840352 Gas Engine Air Filter Element
885249 Hydraulic FIlter Element
Qty. Part No. Description
4241725 Safety & Operation Manual
4241724 Parts & Maintenance
4160162 Kubota D1105 Engine Parts Manual
4241728 Suzuki K6A Engine Parts Manual
Qty. Part No. Description
4171642 MT Truck Service Manual
4171675 AT Truck Service Manual
4171985 Suzuki K6A Service Manual
4239442 Accessory Manual
These are the original instructions verified by
Jacobsen A Textron Company
en-3
Table of Contents
1 Safety
1.1 Operating Safety........................................ 4
1.2 Important Safety Notes .............................. 5
2 Vehicle Identification Numbers
2.1 Vehicle Identification Number.................... 6
2.2 Engine Identification Numbers ................... 6
3 Specifications
3.1 Product Identification ................................. 7
3.2 Diesel Engine ............................................. 7
3.3 Gas Engine ................................................ 7
3.4 vehicle ........................................................ 8
3.5 Gear Ratios ................................................ 8
3.6 Weights and Dimensions ........................... 8
3.7 Accessories & Support Literature .............. 9
3.8 Declaration of Conformity ........................ 10
4 Adjustments
4.1 General.................................................... 12
4.2 Engine Access ......................................... 12
4.3 Front Cowl Access ................................... 13
4.4 Access Panels ......................................... 13
4.5 Diesel Alternator Belt ............................... 14
4.6 Diesel Hydraulic Pump Belt ..................... 14
4.7 Gas Power Steering - Alternator Belt ....... 14
4.8 Gas Hydraulic Pump Belt ......................... 15
4.9 Parking Brake Cable ................................ 15
4.10 Torque Specification ................................ 16
5 Maintenance
5.1 General.................................................... 17
5.2 Engine ...................................................... 17
5.3 Engine Oil ................................................ 18
5.4 Power Steering Reservoir ........................ 19
5.5 Muffler and Exhaust ................................. 19
5.6 Engine Overheat Procedure .................... 19
5.7 Cooling System ........................................ 20
5.8 Air Filter ................................................... 21
5.9 Jump Starting ........................................... 21
5.10 Battery ..................................................... 22
5.11 Charging Battery .......................................22
5.12 Hydraulic Hoses ........................................23
5.13 Hydraulic Reservoir and Filter ..................23
5.14 Fuel ...........................................................24
5.15 Fuel System ..............................................24
5.16 Tire Pressure ............................................25
5.17 Tire Removal and Installation ...................25
5.18 Raising the vehicle ....................................26
5.19 Towing the Vehicle ...................................27
5.20 Governor Oil Level ....................................27
5.21 Hydraulic Brakes .......................................28
5.22 Differential Fluid ........................................29
5.23 Diesel Engine Manual Transmission ........29
5.24 Gas Engine Manual Transmission ............30
5.25 Gas Engine Automatic Transmission ........30
5.26 Electrical System ......................................31
5.27 Dash Panel ...............................................31
5.28 Headlight Replacement ............................32
5.29 Tail Light Replacement .............................32
5.30 EFI Diagnostic Check ...............................33
5.31 Care and Cleaning ....................................33
5.32 Storage .....................................................34
6 Troubleshooting
6.1 General..................................................... 35
7 Maintenance & Lubrication Charts
7.1 General..................................................... 36
7.2 Lubrication Chart ......................................36
7.3 Maintenance Charts ..................................37
7.4 Common Replacement Parts ....................38
7.5 Kubota Diesel Engine Service Parts .........38
8Notes
9 Parts Catalog
9.1 How To Use The Parts Catalog................ 40
9.2 To Order Parts ..........................................40
9.3 Table Of Contents .....................................41
1 SAFETY
en-4
1 SAFETY
1.1 OPERATING SAFETY ______________________________________________________
1. Safety is dependent upon the awareness, concern
and prudence of those who operate or service the
equipment. Never allow minors to operate any
equipment.
2. It is your responsibility to read this manual and all
publications associated with this equipment (Safety &
Operation Manual, Engine Manual, accessories, and
attachments). If the operator cannot read English it is
the owner’s responsibility to explain the material
contained in this manual to them.
3. Learn the proper use of the machine, the location and
purpose of all the controls and gauges before you
operate the equipment. Working with unfamiliar
equipment can lead to accidents.
4. Never allow anyone to operate or service the machine
or its attachments without proper training and
instructions or while under the influence of alcohol or
drugs.
5. Wear all the necessary protective clothing and
personal safety devices to protect your head, eyes,
ears, hands, and feet. Operate the machine only in
daylight or in good artificial light.
6. Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Only use accessories and attachments
approved by Jacobsen.
7. Stay alert for holes in the terrain and other hidden
hazards.
8. Inspect the area where the equipment will be used.
Pick up all the debris you can find before operating.
Beware of overhead obstructions (low tree limbs,
electrical wires, etc.) and also underground obstacles
(sprinklers, pipes, tree roots, etc.) Enter a new area
cautiously. Stay alert for hidden hazards.
9. Never allow anyone near the machine while in
operation. The owner/operator can prevent, and is
responsible for, injuries inflicted to themselves, to
bystanders, and damage to property.
10. Do not carry passengers. Keep bystanders and pets a
safe distance away.
11. Never operate equipment that is not in perfect working
order or is without decals, guards, shields, or other
protective devices securely fastened in place.
12. Never disconnect or bypass any switch.
13. Do not change the engine governor setting or
overspeed the engine.
14. Carbon monoxide in the exhaust fumes can be fatal
when inhaled. Never operate the engine without proper
ventilation or in an enclosed area.
15. Fuel is highly flammable; handle with care.
16. Keep the engine clean. Allow the engine to cool before
storing and always remove the ignition key.
17. Place transmission in Neutral, depress clutch and
engage parking brake before starting the engine
(motor). Start the engine only when sitting in operator’s
seat never while standing beside the unit.
18. Equipment must comply with the latest federal, state,
and local requirements when driven or transported on
public roads. Watch out for traffic when crossing or
operating on or near roads.
19. Local regulations may restrict the age of the operator.
20. Operate the machine up and down the face of the
slopes (vertically) not across the face (horizontally).
21. To prevent tipping or loss of control do not start or stop
suddenly on slopes. Reduce speed when making
sharp turns. Use caution when changing directions.
22. Always use the seat belt when operating vehicles
equipped with a Roll Over Protective Structure
(ROPS).
Never use a seat belt when operating vehicle
without a ROPS.
Accessory ROPS will continue to be offered for all
equipment currently covered. This allows for the
outfitting of any machines without previous ROPS
installations or replacement of damaged structures.
23. Keep legs, arms, and body inside the seating
compartment while the vehicle is in motion.
24. Always shift transmission to 1st Gear (Manual
Transmission) or Park (Automatic Transmission),
engage parking brake, and stop engine before leaving
the vehicle.
25. Charge batteries in an open well ventilated area away
from spark and flames. Unplug charger before
connecting and disconnecting charger from battery.
Wear protective clothing and use insulated tools.
26. Disconnect the battery cables before performing any
welding operations on this vehicle.
WARNING
EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive instruction
from someone familiar with the equipment before being allowed to operate the machine.
!
SAFETY 1
en-5
1.2 IMPORTANT SAFETY NOTES________________________________________________
This safety alert symbol is used to alert you to potential hazards.
DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious
injury.
CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury,
and property damage. It may also be used to alert against unsafe practices.
NOTICE - Indicates a potentially hazardous situation which, if not avoided, MAY result in property damage. It may
also be used to alert against unsafe practices.
For pictorial clarity some illustrations in this manual may show shields, guards or plates open or removed. Under no
circumstances should this equipment be operated without these devices securely fastened in place.
By following all instructions in this manual you will prolong the life of your machine and maintain its maximum efficiency.
Adjustments and maintenance should always be performed by a qualified technician.
If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the
latest methods to service this equipment and can provide prompt and efficient service.
WARNING
The Interlock System on this vehicle prevents the vehicle from starting unless
the clutch pedal is depressed (Manual Transmission) or gear selector is in
Park (P) or Neutral (N) (Automatic Transmission).
NEVER operate vehicle unless the Interlock System is working.
!
WARNING
1. Before leaving the operator’s position for any reason:
a. Remove foot from accelerator pedal.
b. Slow vehicle using service brake.
c. Depress clutch and shift transmission to 1st Gear (Manual Transmission, or
Park (Automatic Trnasmission).
d. Engage parking brake.
e. Stop engine and remove the ignition key.
2. Keep hands, feet, and clothing away from moving parts. Wait for all
movement to stop before you clean, adjust or service the machine.
3. Keep the area of operation clear of all bystanders and pets.
4. Never carry passengers unless a seat is provided for them.
!
2 VEHICLE IDENTIFICATION NUMBERS
en-6
2 VEHICLE IDENTIFICATION NUMBERS
2.1 VEHICLE IDENTIFICATION NUMBER _________________________________________
The Vehicle Identification Number (VIN), consisting of the
model number, date code, and serial number, is printed
on the Nameplate/Identification Decal attached to the
cross member under the dash.
The serial number is also stamped on the cross member.
It is located to the left of the Nameplate/Identification
Decal.
NOTE: Reference to the Front, Rear, Left, and Right
sides of the vehicle are always determined by the
operator’s seated position.
Record the Vehicle Identification information below for
easy reference.
Model Number: ______________________
Date Code: _________________________
Serial Number: ______________________
Figure 2A
Always provide the Vehicle Identification Number of the
unit when ordering replacement parts or requesting service
information. Vehicle Identification Numbers must appear
on all correspondence concerning this vehicle.
2.2 ENGINE IDENTIFICATION NUMBERS _________________________________________
The Truckster is equipped with either a Kubota®three
cylinder, diesel powered, liquid cooled, four cycle engine
or a Suzuki®three cylinder gas powered, liquid cooled,
four cycle engine.
The Engine Serial Number for the Kubota engine is on a
plate located on the valve cover.
The Engine Serial Number for the Suzuki engine is
stamped onto the upper engine block on the right side of
the engine under the engine mount and may be partially
hidden by the electrical harness. The serial number is
also hand printed on the fuel rail.
Record the Engine Serial Number below for easy
reference.
Engine Serial Number: _________________________
Figure 2B
MODEL
DATE CODE
LABEL #
SERIAL #
xxxxx
CHARLOTTE, NC, USA
1 800 848 1636
Jacobsen.com
xxxxx
Lb/kg W Batt
Nom Power Hp/kw
xxxxxxxx
*xxxxxxxx*
Engine Serial No.
Kubota Diesel
Engine Serial No.
K6A Suzuki
SPECIFICATIONS 3
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3 SPECIFICATIONS
3.1 PRODUCT IDENTIFICATION _________________________________________________
84063............................Turf Truckster, liquid cooled
diesel engine, 4 speed manual
transmission, 11.16:1 2 speed
differential, mechanical PTO,
and four post ROPS.
84064............................Turf Truckster liquid cooled
diesel engine, 4 speed manual
transmission, 11.16:1 2 speed
differential, mechanical PTO,
and four post ROPS. EC
approved.
84067............................Turf Truckster liquid cooled gas
engine, 5 speed manual
transmission, 14.21:1 2 speed
differential, and four post ROPS.
84068............................Turf Truckster liquid cooled gas
engine, 3 speed automatic
transmission, 14.21:1 2 speed
differential, and four post ROPS.
84069............................Turf Truckster liquid cooled gas
engine, 5 speed manual
transmission, 11.16:1 2 speed
differential, and four post ROPS.
3.2 DIESEL ENGINE ___________________________________________________________
Make .............................Kubota
Model ............................D1105-E3B
Horsepower...................26 hp (19.4 kW) @3000 rpm
Note: Actual sustained horsepower will likely be lower
than listed in specifications due to operating limitations
and environmental factors
Displacement ................68.5 cu. in. (1123 cc)
Torque...........................52.7 ft. lbs. (71.5 Nm) @ 2200
rpm
Fuel:
Type.........................No. 2 Low or Ultra Low Sulfur
Diesel
Rating......................Cetane Rating-45
Capacity ..................6.55 U.S. Gal. (24.5 liters)
Governor.......................All Speed Mechanical
Low Idle ..................1300 RPM
High Idle..................3180 RPM
Lubrication:
Capacity ..................5.4 quarts (5.1 liters)
Below 32° F (0° C) .SAE 10W or 10W-30/10W-40
32-77° F (0-25° C)...SAE 20W or 10W-30/10W-40
Above 77° F (25 ° C)SAE 30W or 10W-30/10W-40
API Classification ...CD or CE
Air Filter.........................Dry type with evacuator valve
Alternator ......................60 amp
Cooling System.............Liquid Cooled
Capacity .................. 5.1 qt. (4.8 l) 50/50 water
ethylene glycol mix
3.3 GAS ENGINE _____________________________________________________________
Make .............................Suzuki
Model ............................K6
Horsepower...................34 hp (25.35 kW) @ 5000 rpm
Displacement ................40.2 cu. in. (658 cc)
Torque...........................38.3 ft. lbs. (51.9 Nm) @3200
rpm
Fuel:
Type.........................Unleaded Gasoline
Rating......................Min. Octane rating 87
Capacity ..................6.55 U.S. Gal. (24.5 liters)
Governor.......................External Mechanical
Low Idle ..................950 RPM
High Idle..................4450 RPM
Lubrication:
Capacity ..................3.6 quarts (3.4 liters)
Below 32° F (0° C) .SAE 10W30
32-86° F (0-30° C)...SAE 10W30
Above 86° F (30 ° C)SAE 10W30W or 10W40
API Classification ...SJ
Air Filter.........................Dry type with evacuator valve
Alternator ......................60 amp
Cooling System.............Liquid Cooled
Capacity .................. 3.3 qt. (3.0 l) 50/50 water
ethylene glycol mix
Spark Plugs:
NGK 3932 ...............DCPR7E Gap
Denso......................XU22EPR-U
Gap .........................0.032 - 0.035 in. (0.8 - 1.27 mm)
Product EEC Sound
Power Operator
Ear Vibration M/S2
Arms Body
84064 103 dB(A) 84 dB(A) 2.14 .096
NOTICE
The use of any fuel containing greater than 10%
ethanol may harm the engine's emission control
system and therefore invalidate the emission-related
warranty through the improper action of the operator.
3 SPECIFICATIONS
en-8
3.4 VEHICLE_________________________________________________________________
Tires:
Front ....................... 20 x 10 - 10 Multi Rib
Rear........................ 24 x 13 -12 Titan Ultra Trac
Tire Pressure:
Front ....................... 20 psi (1.38 BAR)
Rear........................ 15 - 18 psi (1 - 1.2 BAR)
Battery:
Type........................ 12 Volt Lead/Acid
Group...................... 24
Service Brake............... 4 Wheel hydraulic drum brakes
Brake Fluid.............. DOT 3
Parking Brake............... Integral to rear drum, hand lever
actuated
Steering ........................Front wheel power steering
Hitch Capacity:
Max. trailer GVWR.... 1500 lb. (680 kg)
Tounge Weight.......... 200 lb. (90.7 kg)
Vehicle Rated Capacity .. 2850 lb. (1293 kg)
NOTE: When calculating load weight, include 118 lb.
(53.5 kg) for the standard four post ROPS. Do not
exceed Vehicle Rated Capacity.
3.5 GEAR RATIOS ____________________________________________________________
84067 Gear Ratios:
5th Gear.................. 1.000:1
4th Gear ................. 1.264:1
3rd Gear ................. 1.908:1
2nd Gear................. 3.017:1
1st Gear.................. 5.106:1
Reverse .................. 5.151:1
Hypoid Differential... 14.21:1 with 3.2:1 Reduction
84068 Gear Ratios:
3rd Gear ................. 1.000:1
2nd Gear................. 1.536:1
1st Gear.................. 2.727:1
Reverse .................. 2.222:1
Hypoid Differential... 14.21:1 with 3.2:1 Reduction
84069 Gear Ratios:
5th Gear...................1.000:1
4th Gear ..................1.264:1
3rd Gear .................1.908:1
2nd Gear..................3.017:1
1st Gear...................5.106:1
Reverse ...................5.151:1
Hypoid Differential ...11.16:1 with 3.2:1 Reduction
84063 and 84064 Gear Ratios:
4th Gear ..................1.000:1
3rd Gear .................1.423:1
2nd Gear..................1.947:1
1st Gear...................3.652:1
Reverse ...................3.463:1
Hypoid Differential ...11.16:1 with 3.2:1 Reduction
3.6 WEIGHTS AND DIMENSIONS ________________________________________________
Dimensions: Inches (mm)
Length............................................................114 (2897)
Height...........................................................74.5 (1892)
Wheel Base..................................................58.2 (1478)
Turning Radius (Outside)...............................242 (6146)
Weights: Lbs. (kg)
84063 ..........................................................1838 (834)
84064 ..........................................................1849 (838)
84067 ..........................................................1690 (766)
84068 ..........................................................1503 (682)
84069 ..........................................................1690 (766)
SPECIFICATIONS 3
en-9
3.7 ACCESSORIES & SUPPORT LITERATURE_____________________________________
Contact your area Jacobsen Dealer for a complete listing of accessories and attachments.
Flatbeds and Boxes
47 in. Quick Disconnect Flatbed ...........................889983
60 in. Quick Disconnect Flatbed ...........................894769
47 in. Box Assembly (Requires 889983)...............890010
60 in. Box Assembly (Requires 894769).............2703394
Poly Box Assembly ...............................................892530
Box Liner (for 890010) ..........................................888532
Hitches
Fifth Wheel Ball Hitch............................................894690
Receiver Style Drawbar Hitch .............................4114386
Flat bar Style Hitch..............................................4114566
ROPS Attachments
Upper ROPS (Roll Over Protective Structure) ......894761
Steel Door, Left Side (Requires 894761).............2701303
Steel Door, Right Side (Requires 894761)..........2701304
Outside Mirrors (Left and Right)............................894768
Rear Window ........................................................894758
Windshield with Wiper...........................................894757
Replacement Four Post ROPS...........................4205580
NOTE: The four post ROPS equipped as standard
equipment on this vehicle cannot be used with cab
attachments. If an enclosed cab is desired, the four post
ROPS must be replaced with Upper ROPS 894761.
Hydraulic Attachments
High/Low Gas Hydraulics....................................4147940
High/Low Diesel Hydraulics..................................894713
Implement Lift (A-Frame)......................................892493
Dry Seal Coupler, 1 set.........................................894604
Hydraulic PTO (Requires 894712 and 894713)....894644
Truck Attachments
Heavy Duty Mechanical PTO..............................4112981
Quick Aerator......................................................2701529
Ram Mount (Sprayer Control Mount)..................4119631
1500 Top Dresser................................................2701650
Turn Signal with Right Taillight..............................894764
VICON Spreader (Requires 2701601 or 2701602)...........
2701600
VICON Hydraulic Power Kit................................2701601
VICON Mechanical Power Kit.............................2701602
Back-up Alarm ....................................................2703183
Exhaust Spark Arrestor.........................................882574
Heater Defroster ...................................................894760
Support Literature
Safety & Operation Manual.................................4175886
Parts & Maintenance Manual..............................4175887
Suzuki Engine Parts Manual...............................4140632
Kubota Engine Parts Manual..............................4160162
Service & Repair Manual
CAUTION
Use of other than Jacobsen authorized parts, excluding emission related components defined in the Emission
Warranty, and accessories may cause personal injury or damage to the equipment.
!
3 SPECIFICATIONS
en-10
DECLARATION OF CONFORMITY PROHLÁENÍ O SHOD
OVERENSSTEMMELSESERKLÆRING CONFORMITEITSVERKLARING VASTAVUSDEKLARATSIOON
VAATIMUSTENMUKAISUUSVAKUUTUS DECLARATION DE CONFORMITE KONFORMITÄTSERKLÄRUNG
MEGFELELSÉGI NYILATKOZAT DICHIARAZIONE DI CONFORMITÀ ATBILSTBAS
DEKLAR!CIJA ATITIKTIES DEKLARACIJA DIKJARAZZJONI TAL-KONFORMITÀ DEKLARACJA ZGODNO"CI
DECLARAÇÃO DE CONFORMIDADE DECLARA#IE DE CONFORMITATE VYHLÁSENIE O ZHODE IZJAVA O
SKLADNOSTI DECLARACIÓN DE CONFORMIDAD DEKLARATION OM ÖVERENSSTÄMMELSE
Business name and full address of the manufacturer Obchodní jméno a plná adresa výrobce
Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja ärinimi ja täielik aadress
Valmistajan toiminimi ja täydellinen osoite Nom commercial et adresse complète du fabricant Firmenname und vollständige Adresse des Herstellers
A gyártó üzleti neve és teljes címe Ragione sociale e indirizzo completo del fabbricante
Uzmuma nosaukums un pilna raotja adrese Verslo pavadinimas ir pilnas gamintojo adresas Isem kummerjali u indirizz si tal-fabbrikant
Nazwa firmy i peny adres producenta Nome da empresa e endereço completo do fabricante Denumirea comercial i adresa complet a
productorului Obchodný názov a úplná adresa výrobcu Naziv podjetja in polni naslov proizvajalca Nombre de la empresa y dirección completa del
fabricante Tillverkarens företagsnamn och kompletta adress
Jacobsen, A Textron Company
11524 Wilmar Blvd.
Charlotte, NC 28273, USA
Product Code Kód výrobku Produktkode Productcode Toote kood Tuotekoodi Code produit Produktcode
Termékkód Codice prodotto Produkta kods Produkto kodas Kodii tal-Prodott Kod produktu Código do Produto Cod produs Kód výrobku
Oznaka proizvoda Código de producto Produktkod
84064
Machine Name Název stroje Maskinnavn Machinenaam Masina nimi Laitteen nimi Nom de la machine
Maschinenbezeichnung Gépnév Denominazione della macchina Iekrtas nosaukums Mainos pavadinimas Isem tal-
Magna Nazwa urzdzenia Nome da Máquina Numele echipamentului Názov stroja Naziv stroja Nombre de la máquina Maskinens namn
Diesel Turf Truckster
Designation Oznaení Betegnelse Benaming Nimetus Tyyppimerkintä Paymjimas Bezeichnung
Megnevezés Funzione Apzmjums Lithuanian Denominazzjoni Oznaczenie Designação Specificaie Oznaenie Namen stroja Descripción
Beteckning
Article 13
Serial Number Sériové íslo Serienummer Serienummer Seerianumber Valmistusnumero Numéro de série Seriennummer
Sorozatszám Numero di serie Srijas numurs Serijos numeris Numru Serjali Numer seryjny Número de Série Numr de
serie Sériové íslo Serijska tevilka Número de serie Serienummer
8406401651-8406404500
Engine Motor Motor Motor Mootor Moottori Moteur Motor Modulnév Motore Dzinjs Variklis Saa Netta Installata
Silnik Motor Motor Motor Motor Motor Motor Kubota D1105-E3B
Net Installed Power istý instalovaný výkon Installeret nettoeffekt Netto geïnstalleerd vermogen Installeeritud
netovõimsus Asennettu nettoteho Puissance nominale nette Installierte Nettoleistung Nettó beépített teljesítmény
Potenza netta installata Paredzt tkla jauda Grynoji galia Wisa tal-Qtug Moc zainstalowana netto Potência instalada Puterea instalat net
istý intalovaný výkon Neto vgrajena mo Potencia instalada neta Nettoeffekt
18,5 kW @ 3200 RPM
Cutting Width íka ezu Skærebredde Maaibreedte Lõikelaius Leikkuuleveys Largeur de coupe Schnittbreite
Vágási szélesség Larghezza di taglio Grieanas platums Pjovimo plotis Tikkonforma mad-Direttivi Szeroko cicia
Largura de Corte Limea de tiere írka záberu irina reza Anchura de corte Klippbredd
NA
Conforms to Directives Spluje podmínky smrnic Er i overensstemmelse med direktiver Voldoet aan de richtlijnen
Vastab direktiividele Direktiivien mukainen Conforme aux directives Entspricht Richtlinien Megfelel az irányelveknek
Conforme alle Direttive Atbilst direktvm Atitinka direktyv reikalavimus Valutazzjoni tal-Konformità Dyrektywy zwizane Cumpre as Directivas
Respect Directivele Je v súlade so smernicami Skladnost z direktivami Cumple con las Directivas Uppfyller direktiv
2004/108/EC
2006/42/EC
2000/14/EC, 2005/88/EC
2006/66/EC
Conformity Assessment Hodnocení plnní podmínek Overensstemmelsesvurdering Conformiteitsbeoordeling
Vastavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformité Konformitätsbeurteilung
Megfelelség-értékelés Valutazione della conformità Atbilstbas novrtjums Atitikties vertinimas Livell tal-Qawwa tal-oss Imkejjel Ocena
zgodnoci Avaliação de Conformidade Evaluarea conformitii Vyhodnotenie zhodnosti Ocena skladnosti Evaluación de conformidad
Bedömning av överensstämmelse
2006/42/EC Annex VIII
Measured Sound Power Level Namený akustický výkon Målte lydstyrkeniveau Gemeten geluidsniveau
Mõõdetud helivõimsuse tase Mitattu äänitehotaso Niveau de puissance sonore mesuré Gemessener Schalldruckpegel
Mért hangteljesítményszint Livello di potenza sonora misurato Izmrtais skaas jaudas lmenis
Imatuotas garso stiprumo lygis Livell tal-Qawwa tal-oss Iggarantit Moc akustyczna mierzona Nível sonoro medido Nivelul msurat al puterii
acustice Nameraná hladina akustického výkonu Izmerjena raven zvone moi Nivel de potencia sonora medido Uppmätt ljudeffektsnivå
103 dB(A) LWA
Guaranteed Sound Power Level Garantovaný akustický výkon Garanteret lydstyrkeniveau
Gegarandeerd geluidsniveau Garanteeritud helivõimsuse tase Taattu äänitehotaso Niveau de puissance sonore garanti Garantierter
Schalldruckpegel Szavatolt hangteljesítményszint Livello di potenza sonora garantito Garanttais skaas
jaudas lmenis Garantuotas garso stiprumo lygis Livell tal-Qawwa tal-oss Iggarantit Moc akustyczna gwarantowana Nível sonoro farantido
Nivelul garantat al puterii acustice Garantovaná hladina akustického výkonu Zajamena raven zvone moi Nivel de potencia sonora garantizado
Garanterad ljudeffektsnivå
104 dB(A) LWA
Conformity Assessment Procedure (Noise) () Postup hodnocení plnní podmínek (hluk)
Procedure for overensstemmelsesvurdering (Støj) Procedure van de conformiteitsbeoordeling (geluid) Vastavushindamismenetlus (müra)
Vaatimustenmukaisuuden arviointimenettely (Melu) Procédure dévaluation de conformité (bruit) Konformitätsbeurteilungsverfahren (Geräusch)
() Megfelelség-értékelési eljárás (Zaj) Procedura di valutazione della conformità (rumore)
Atbilstbas novrtjuma procedra (troksnis) Atitikties vertinimo procedra (garsas) Proedura tal-Valutazzjoni tal-Konformità (oss)
Procedura oceny zgodnoci (poziom haasu) Processo de avaliação de conformidade (nível sonoro) Procedura de evaluare a conformitii (zgomot)
Postup vyhodnocovania zhodnosti (hluk) Postopek za ugotavljanje skladnosti (hrup) Procedimiento de evaluación de conformidad (ruido)
Procedur för bedömning av överensstämmelse (buller)
2000/14/EC Annex V
UK Notified Body for 2000/14/EC 2000/14/ Úad certifikovaný podle smrnice . 2000/14/EC
Det britiske bemyndigede organ for 2001/14/EF Engels adviesorgaan voor 2000/14/EG Ühendkuningriigi teavitatud asutus direktiivi 2000/14/EÜ
mõistes Direktiivin 2000/14/EY mukainen ilmoitettu tarkastuslaitos Isossa-Britanniassa Organisme notifié concernant la directive 2000/14/CE
Britische benannte Stelle für 2000/14/EG 2000/14/
2000/14/EK egyesült királyságbeli bejelentett szervezet Organismo Notificato in GB per 2000/14/CE 2000/14/EK AK reistrt organizcija
JK notifikuotosios staigos 2000/14/EC Korp Notifikat tar-Renju Unit gal 2000/14/KE Dopuszczona jednostka badawcza w Wielkiej Brytanii wg 2000/
14/WE Entidade notificada no Reino Unido para 2000/14/CE Organism notificat în Marea Britanie pentru 2000/14/CE
Notifikovaný orgán Spojeného kráovstva pre smernicu 2000/14/ES Britanski priglaeni organ za 2000/14/ES
Cuerpo notificado en el Reino Unido para 2000/14/CE Anmält organ för 2000/14/EG i Storbritannien
Number: 1088
Sound Research Laboratories Limited
Holbrook House, Little Waldingfield
Sudbury, Suffolk CO10 0TH
Operator Ear Noise Level Hladina hluku v oblasti uí operátora Støjniveau i førers ørehøjde
Geluidsniveau oor bestuurder Müratase operaatori kõrvas Melutaso käyttäjän korvan kohdalla Niveau de bruit à hauteur des oreilles de lopérateur
Schallpegel am Bedienerohr A kezel fülénél mért zajszint Livello di potenza sonora allorecchio delloperatore
Troka lmenis pie operatora auss Dirbaniojo su maina patiriamo triukmo lygis Livell tal-oss fil-Widna tal-Operatur
Dopuszczalny poziom haasu dla operatora Nível sonoro nos ouvidos do operador Nivelul zgomotului la urechea operatorului
Hladina hluku pôsobiaca na sluch operátora Raven hrupa pri uesu upravljavca Nivel sonoro en el oído del operador Ljudnivå vid förarens öra
84 dB(a) Leq (2006/42/EC)
3.8 DECLARATION OF CONFORMITY____________________________________________
SPECIFICATIONS 3
en-11
Harmonised standards used Pouité harmonizované normy Brugte harmoniserede standarder
Gebruikte geharmoniseerde standaards Kasutatud ühtlustatud standardid Käytetyt yhdenmukaistetut standardit Normes harmonisées utilisées
Angewandte harmonisierte Normen Harmonizált szabványok Standard armonizzati applicati
Izmantotie saskaotie standarti Panaudoti suderinti standartai Standards armonizzati uati Normy spójne powizane Normas harmonizadas usadas
Standardele armonizate utilizate Pouité harmonizované normy Uporabljeni usklajeni standardi Estándares armonizados utilizados
Harmoniserade standarder som används
BS EN ISO 20643
BS EN ISO 5349-1
BS EN ISO 5349-2
Technical standards and specifications used Pouité technické normy a specifikace
Brugte tekniske standarder og specifikationer Gebruikte technische standaards en specificaties Kasutatud tehnilised standardid ja spetsifikatsioonid
Käytetyt tekniset standardit ja eritelmät Spécifications et normes techniques utilisées Angewandte technische Normen und Spezifikationen
Mszaki szabványok és specifikációk Standard tecnici e specifiche applicati
Izmantotie tehniskie standarti un specifikcijas Panaudoti techniniai standartai ir technin informacija Standards u speifikazzjonijiet teknii uati
Normy i specyfikacje techniczne powizane Normas técnicas e especificações usadas Standardele tehnice i specificaiile utilizate
Pouité technické normy a pecifikácie Uporabljeni tehnini standardi in specifikacije Estándares y especificaciones técnicas utilizadas
Tekniska standarder och specifikationer som används
ISO 2631-1
SAE 21299
The place and date of the declaration Místo a datum prohláení Sted og dato for erklæringen
Plaats en datum van de verklaring Deklaratsiooni väljastamise koht ja kuupäev Vakuutuksen paikka ja päivämäärä Lieu et date de la déclaration
Ort und Datum der Erklärung A nyilatkozat kelte (hely és id) Luogo e data della dichiarazione
Deklarcijas vieta un datums Deklaracijos vieta ir data Il-post u d-data tad-dikjarazzjoni Miejsce i data wystawienia deklaracji Local e data da
declaração Locul i data declaraiei Miesto a dátum vyhlásenia Kraj in datum izjave Lugar y fecha de la declaración Plats och datum för
deklarationen
Jacobsen, A Textron Company
11524 Wilmar Blvd.
Charlotte, NC 28273, USA
January 1, 2011
Signature of the person empowered to draw up the declaration on behalf of the manufacturer, holds the technical documentation and is authorised to
compile the technical file, and who is established in the Community.
, ,
.
Podpis osoby oprávnné sestavit prohláení jménem výrobce, dret technickou dokumentaci a osoby oprávnné sestavit technické soubory a zaloené v
rámci Evropského spoleenství.
Underskrift af personen, der har fuldmagt til at udarbejde erklæringen på vegne af producenten, der er indehaver af dokumentationen og er bemyndiget til
at udarbejde den tekniske journal, og som er baseret i nærområdet.
Handtekening van de persoon die bevoegd is de verklaring namens de fabrikant te tekenen, de technische documentatie bewaart en bevoegd is om het
technische bestand samen te stellen, en die is gevestigd in het Woongebied.
Ühenduse registrisse kantud isiku allkiri, kes on volitatud tootja nimel deklaratsiooni koostama, kes omab tehnilist dokumentatsiooni ja kellel on õigus
koostada tehniline toimik.
Sen henkilön allekirjoitus, jolla on valmistajan valtuutus vakuutuksen laadintaan, jolla on hallussaan tekniset asiakirjat, joka on valtuutettu laatimaan
tekniset asiakirjat ja joka on sijoittautunut yhteisöön.
Signature de la personne habilitée à rédiger la déclaration au nom du fabricant, à détenir la documentation technique, à compiler les fichiers techniques et
qui est implantée dans la Communauté.
Unterschrift der Person, die berechtigt ist, die Erklärung im Namen des Herstellers abzugeben, die die technischen Unterlagen aufbewahrt und berechtigt
ist, die technischen Unterlagen zusammenzustellen, und die in der Gemeinschaft niedergelassen ist.
,
.
A gyártó nevében meghatalmazott személy, akinek jogában áll módosítania a nyilatkozatot, a mszaki dokumentációt rzi, engedéllyel rendelkezik a
mszaki fájl összeállításához, és aki a közösségben letelepedett személy.
Firma della persona autorizzata a redigere la dichiarazione a nome del fabbricante, in possesso Della documentazione tecnica ed autorizzata a costituire
il fascicolo tecnico, che deve essere stabilita nella Comunità.
Ts personas paraksts, kura ir pilnvarota deklarcijas sastdanai raotja vrd, kurai ir tehnisk dokumentcija, kura ir pilnvarota sagatavot tehnisko
reistru un kura ir apstiprinta Kopien.
Asmuo, kuris yra gana inomas, kuriam gamintojas suteik galiojimus sudaryti i deklaracij, ir kuris j pasira, turi vis technin informacij ir yra
galiotas sudaryti technins informacijos dokument.
Il-firma tal-persuna awtorizzata li tfassal id-dikjarazzjoni fisem il-fabbrikant, gandha d-dokumentazzjoni teknika u hija awtorizzata li tikkompila l-fajl
tekniku u li hija stabbilita fil-Komunità.
Podpis osoby upowanionej do sporzdzenia deklaracji w imieniu producenta, przechowujcej dokumentacj techniczn, upowanion do stworzenia
dokumentacji technicznej oraz wyznaczonej ds. wspólnotowych.
Assinatura da pessoa com poderes para emitir a declaração em nome do fabricante, que possui a documentação técnica, que está autorizada a compilar
o processo técnico e que está estabelecida na Comunidade.
Semntura persoanei împuternicite s elaboreze declaraia în numele productorului, care deine documentaia tehnic, este autorizat s compileze
dosarul tehnic i este stabilit în Comunitate.
Podpis osoby poverenej vystavením vyhlásenia v mene výrobcu, ktorá má technickú dokumentáciu a je oprávnená spracova technické podklady a ktorá
je umiestnená v Spoloenstve.
Podpis osebe, pooblaene za izdelavo izjave v imenu proizvajalca, ki ima tehnino dokumentacijo in lahko sestavlja spis tehnine dokumentacije, ter ima
sede v Skupnosti.
Firma de la persona responsable de la declaración en nombre del fabricante, que posee la documentación técnica y está autorizada para recopilar el
archivo técnico y que está establecido en la Comunidad.
Undertecknas av den som bemyndigad att upprätta deklarationen å tillverkarens vägnar, innehar den tekniska dokumentationen och är bemyndigad att
sammanställa den tekniska informationen och som är etablerad i gemenskapen.
2006/42/EC Annex II 1.A.2
Tim Lansdell
Technical Director
Ransomes Jacobsen Limited
West Road, Ransomes Europark,
Ipswich, IP3 9TT, England
2006/42/EC Annex II 1.A.10
Vasant Godhalekar
VP of Engineering
Jacobsen, A Textron Company
11524 Wilmar Blvd,
Charlotte, NC 28273, USA
Certificate Number íslo osvdení Certifikatnummer Certificaatnummer Sertifikaadi number Hyväksyntänumero
Numéro de certificat Bescheinigungsnummer Hitelesítési szám Numero del certificato Sertifikta numurs
Sertifikato numeris Numru ta-ertifikat Numer certyfikatu Número do Certificado Numr certificat íslo osvedenia tevilka certifikata
Número de certificado Certifikatsnummer
4175887 Rev B
GB BG CZ DK NL EE FI FR DE GR HU
IT LV LT MT PL PT RO SK SI ES SE
българскиEnglish čeština dansk Nederlands eesti suomi français Deutsch Ελληνικά magyar
latviešu
valoda
italiano lietuvių
kalba
Malki polski português Română slovenčina slovenščina Ελληνικά Svenska
4 ADJUSTMENTS
en-12
4 ADJUSTMENTS
4.1 GENERAL________________________________________________________________
1. Adjustments and maintenance should always be
performed by a qualified technician. If proper
adjustment cannot be made, contact an authorized
Cushman Dealer.
2. Replace, do not adjust, worn, or damaged
components.
3. Long hair, jewelry, or loose fitting clothing may get
tangled in moving parts.
4. Do not change governor settings or overspeed the
engine.
5. Keep hands and feet away from moving parts. If
possible do not make adjustments with the engine
running.
4.2 ENGINE ACCESS__________________________________________________________
Never remove or install the engine cover while the engine
is running. The engine cover is a machinery guard and its
removal exposes you to moving parts. Keep hands, hair,
and clothing away from flywheel, radiator cooling fan,
alternator fan, engine belts, pulleys, and air intake.
For servicing the engine and related components, the
engine cover can be tilted forward or removed.
To gain access to the engine, unlock key-lock if installed,
push the engine cover latch towards the rear of the unit
and tilt cover forward.
When replacing the engine cover, make sure the
retaining tabs located at the front corners of the engine
cover are inserted into the slots in the floorboard. Tilt seat
to the rear until the engine latch engages. Lock key-lock
if equipped.
Figure 4A
Figure 4B
WARNING
To prevent injury, depress clutch pedal and shift
transmission to Neutral, engage parking brake, stop
engine, and remove key from ignition switch before
making any adjustments or performing maintenance.
Make sure the vehicle is parked on a solid and level
surface. Never work on a vehicle that is supported
only by the jack. Always use jack stands.
If only the front or rear of the vehicle is raised, place
chocks in front of and behind the wheels that are not
raised.
!
CAUTION
Be careful to prevent entrapment of the hands and
fingers between moving and fixed components of the
machine.
!
WARNING
Keep clothing, hands, and hair away from moving
parts. These items could become entangled, causing
serious personal injury.
WARNING
Failure to latch the seat properly can result in the
engine cover tipping forward causing loss of control of
the vehicle and possible personal injury.
!
!
Engine Cover
Latch
Retaining Tab
In Slot On
Floor board
ADJUSTMENTS 4
en-13
4.3 FRONT COWL ACCESS_____________________________________________________
The front cowl opens to gain access to two access
panels, fuse panel, horn, and master cylinder reservoir.
To open the front cowl locate the release lever at the
upper left corner of front clip near the left side headlight.
Pull the lever toward the headlight to release the front
cowl latch and at the same time pull up on the front cowl.
Fully open the cowl and allow it to rest on the steering
wheel (or upper ROPS structure if installed).
The front cowl will not spring up when the release lever is
pulled and so must be lifted manually.
Figure 4C
4.4 ACCESS PANELS _________________________________________________________
There are two access panels located under the front cowl
and one located in the middle of the floorboard.
Remove panel (A) under cowl to access the shifter
linkage and wiring for the instrument panel.
Remove panel (B) under cowl to access the front
suspension.
Remove the center panel (C) in the middle of floorboard
to access the throttle cable, accelerator pedal linkage,
wire harness, and rear hydraulic brake line.
NOTE: It will be necessary to remove the accelerator
pedal in order to completely remove the center floorboard
panel.
Figure 4D
Figure 4E
Front Cowl
Release Lever
Pull Lever
To Release
Cowl Latch
A
B
C
4 ADJUSTMENTS
en-14
4.5 DIESEL ALTERNATOR BELT ________________________________________________
Inspect and adjust new belt after first 24-48 hours of
operation. Adjust every 200 hours thereafter.
Adjust alternator pulley so belt deflects 1/4 to 1/2 in. (6 to
12 mm) with a 20 lb. push at midpoint between water
pump and alternator pulleys.
If tension is incorrect loosen alternator mounting bolts (D)
and adjust alternator until proper belt tension is achieved.
Figure 4F
4.6 DIESEL HYDRAULIC PUMP BELT ____________________________________________
Inspect and adjust new belt after first 24-48 hours of
operation. Adjust every 200 hours thereafter.
Adjust hydraulic pump belt so belt deflects 1/4 to 1/2 in.
(6 to 12 mm) with a 20 lb. push at midpoint between
pulleys.
If tension is incorrect loosen pump mounting bolts (E)
and carefully pry pump away from the engine until proper
belt tension is achieved.
Figure 4G
4.7 GAS POWER STEERING - ALTERNATOR BELT ________________________________
Inspect and adjust new belt after first 24-48 hours of
operation. Adjust every 200 hours thereafter.
Adjust power steering pump so belt deflects 1/4 to 1/2 in.
(6 to 12 mm) with a 39 lb. push at midpoint between
pulleys.
If tension is incorrect loosen power steering pump
mounting bolts (F) and carefully pry pump away from the
engine until proper belt tension is achieved.
Figure 4H
D
E
F
ADJUSTMENTS 4
en-15
4.8 GAS HYDRAULIC PUMP BELT _______________________________________________
Inspect new belt after first 24-48 hours of operation.
Belt is dynamically adjusted with a spring loaded
tensioner to 12 ft-lbs. No adjustment is required.
To remove belt rotate tensioner towards radiator to
release tension and remove belt from pulleys.
Figure 4I
4.9 PARKING BRAKE CABLE ___________________________________________________
1. Remove the engine cover. Put chocks in front of and
behind at least two wheels at opposite corners of
vehicle.
2. Engage parking brake. If handle is at an angle
greater than 45° to the panel, adjustment is
required.
3. Disengage parking brake.
4. Tighten adjustment nut (G) a couple of turns.
5. Engage parking brake. Repeat steps 3 and 4 until
handle is at an approximate 45° angle when parking
brake is engaged. Figure 4J
G
4 ADJUSTMENTS
en-16
4.10 TORQUE SPECIFICATION___________________________________________________
Jacobsen uses Grade 5 (Inch) or Grade 8.8 (Metric) bolts as standard, unless otherwise noted.
NOTICE
All torque values included in these charts are approximate and are for reference only. Use of these torque values is
at your sole risk. Cushman is not responsible for any loss, claim, or damage arising from the use of these charts.
Extreme caution should always be used when using any torque value.
AMERICAN NATIONAL STANDARD FASTENERS
SIZE UNITS
GRADE 5 GRADE 8
#6-32 in-lbs (Nm) 20 (2.3) –
#8-32 in-lbs (Nm) 24 (2.7) 30 (3.4)
#10-24 in-lbs (Nm) 35 (4.0) 45 (5.1)
#10-32 in-lbs (Nm) 40 (4.5) 50 (5.7)
#12-24 in-lbs (Nm) 50 (5.7) 65 (7.3)
1/4-20 in-lbs (Nm) 95 (10.7) 125 (14.1)
1/4-28 in-lbs (Nm) 95 (10.7) 150 (17.0)
5/16-18 in-lbs (Nm) 200 (22.6) 270 (30.5)
5/16-24 in-lbs (Nm) 240 (27.1) 300 (33.9)
3/8-16 ft-lbs (Nm) 30 (40.7) 40 (54.2)
3/8-24 ft-lbs (Nm) 35 (47.5) 45 (61.0)
7/16-14 ft-lbs (Nm) 50 (67.8) 65 (88.1)
7/16-20 ft-lbs (Nm) 55 (74.6) 70 (94.9)
1/2-13 ft-lbs (Nm) 75 (101.7) 100 (135.6)
1/2-20 ft-lbs (Nm) 85 (115.3) 110 (149.2)
9/16-12 ft-lbs (Nm) 105 (142.4) 135 (183.1)
9/16-18 ft-lbs (Nm) 115 (155.9) 150 (203.4)
5/8-11 ft-lbs (Nm) 150 (203.4) 195 (264.4)
5/8-18 ft-lbs (Nm) 160 (217.0) 210 (284.8)
3/4-10 ft-lbs (Nm) 170 (230.5) 220 (298.3)
3/4-16 ft-lbs (Nm) 175 (237.3) 225 (305.1)
7/8-14 ft-lbs (Nm) 300 (406.8) 400 (542.4)
AMERICAN NATIONAL STANDARD FASTENERS
SIZE UNITS
GRADE 5 GRADE 8
METRIC FASTENERS
SIZE UNITS Non Critical
Fasteners
into
Aluminum
M4 Nm (in-lbs) 1.2 (11) 1.7 (15) 2.9 (26) 4.1 (36) 5.0 (44) 2.0 (18)
M5 Nm (in-lbs) 2.5 (22) 3.2 (28) 5.8 (51) 8.1 (72) 9.7 (86) 4.0 (35)
M6 Nm (in-lbs) 4.3 (38) 5.7 (50) 9.9 (88) 14.0 (124) 16.5 (146) 6.8 (60)
M8 Nm (in-lbs) 10.5 (93) 13.6 (120) 24.4 (216) 33.9 (300) 40.7 (360) 17.0 (150)
M10 Nm (ft-lbs) 21.7 (16) 27.1 (20) 47.5 (35) 66.4 (49) 81.4 (60) 33.9 (25)
M12 Nm (ft-lbs) 36.6 (27) 47.5 (35) 82.7 (61) 116.6 (86) 139.7 (103) 61.0 (45)
M14 Nm (ft-lbs) 58.3 (43) 76.4 (55) 131.5 (97) 184.4 (136) 219.7 (162) 94.9 (70)
4.8
5.8
8.8
10.9
12.9
MAINTENANCE 5
en-17
5 MAINTENANCE
5.1 GENERAL ________________________________________________________________
1. Adjustment and maintenance should always be
performed by a qualified technician. If proper
adjustments cannot be made contact an Authorized
Cushman Dealer.
2. Inspect the equipment on a regular basis, establish a
maintenance schedule, and keep detailed records.
a. Keep the equipment clean.
b. Keep all moving parts properly adjusted and
lubricated.
c. Replace worn or damaged parts before operating
the machine.
d. Keep all fluids at their proper levels.
e. Keep shields in place and all hardware securely
fastened.
f. Keep tires properly inflated.
3. Long hair, jewelry, or loose fitting clothing may get
tangled in moving parts.
4. Use the illustrations in the Parts & Maintenance
Manual as reference for the disassembly and
assembly of components.
5. Recycle or dispose of all hazardous materials
(batteries, fuel, lubricants, anti-freeze, etc.) according
to federal, state, and local regulations.
6. Keep hands and feet away from moving parts.
Whenever possible do not make adjustments with the
engine running.
5.2 ENGINE _________________________________________________________________
IMPORTANT: A separate Engine Manual, prepared by
the engine manufacturer, is supplied with this vehicle.
Read the Engine Manual carefully until you are familiar
with the operation and maintenance of the engine.
Proper attention to the engine manufacturer’s directions
will assure maximum service life of the engine. To order
replacement engine manuals contact the engine
manufacturer.
The proper break-in of a new engine can make a
considerable difference to the performance and life of the
engine.
During the break-in period Jacobsen recommends the
following:
1. During the first 50 hours of operation a new engine
should be allowed to reach an operating temperature
of at least 140°F (60°C) prior to operation at full load.
2. Check the engine oil level twice daily during the first
50 hours of operation. Higher than normal oil
consumption is not uncommon during the break-in
period.
3. Change engine oil and oil filter element after first 35
hours of operation.
4. Check and adjust hydraulic pump and alternator
belts. See Sections 4.5, 4.6, 4.7 and 4.8.
5. Refer to Section 7.3 and Engine Manual for specific
maintenance intervals.
6. If the injection pump, injectors, or the fuel system
require service contact an authorized Jacobsen
Dealer.
Keep your engine clean. If dirt has accumulated on the
engine it should be washed with a nonflammable solvent
or strong detergent.
When washing becomes necessary it can be carried out
concurrent with servicing the vehicle.
In order to maintain reliable service from your engine a
regular check-up and maintenance schedule should be
followed. Proper maintenance will prolong the engine’s
life and avoid premature overhaul.
WARNING
Before you clean, adjust, or repair this equipment,
depress clutch pedal and shift transmission to Neutral,
engage parking brake, stop engine, and remove key
from ignition switch to prevent injuries.
Make sure the vehicle is parked on a solid and level
surface. Never work on a vehicle that is supported
only by a jack. Always use jack stands.
!
NOTICE
The vehicle is designed to operate most efficiently at
the preset governor setting. Do not change the engine
governor settings or overspeed the engine.
5 MAINTENANCE
en-18
5.3 ENGINE OIL ______________________________________________________________
Check the engine oil at the start of each day before
starting the engine.
To check the engine oil remove the dipstick and wipe it
with a clean rag. Reinsert the dipstick until it contacts the
oil tube. Remove the dipstick and read the oil level.
The oil level should always be between the ADD and
FULL mark on the dipstick. If oil level is below the ADD
mark remove the filler cap and add oil to bring the level
up between marks. Do Not Overfill.
NOTE: If the engine has recently been running allow time
(with engine turned off) to let the oil settle to obtain an
accurate oil level reading.
Diesel Engine: Use only engine oils with API
classification CD or CE.
Gas Engine: Use only engine oils with API classification
SJ.
Using oil other than the service class listed or oil change
intervals longer than recommended could reduce engine
life. Damage to engine due to improper maintenance or
use of incorrect oil quality and/or viscosity is not covered
by the engine warranty.
Diesel Engine: Perform initial oil change after first 35
hours of operation and every 75 hours or two months
thereafter. See Engine Manual.
Gas Engine: Perform initial oil change after first 50 hours
of operation and every 100 hours or three months
thereafter. See Engine Manual.
Significant oil loss can damage the engine. Considerable
oil loss could be due to a loose or incorrectly installed
drain plug, cracked gaskets, or a loose oil filter.
Drain plugs are located beneath the engine in the oil pan.
Remove both plugs when changing the oil.
Check drain plugs and oil for metal chips that could
indicate engine damage. Immediately replace drain plugs
with damaged gasket surfaces.
After oil has completely drained clean excess oil from oil
pan and drain plugs. Install drain plugs and tighten
securely. Refer to Engine Manual for proper torque.
Always replace the engine oil filter when changing the
engine oil. Apply a light coat of engine oil to the rubber
gasket surface of new filter before installing.
Diesel Engine: Fill Kubota engine with approximately 5.4
qts. (5.1 l) of clean engine oil. Check oil level and add
additional oil if required.
Gas Engine: Fill Suzuki engine with approximately 3.6
qts. (3.4 l) of clean engine oil. Check oil level and add
additional oil if required.
Figure 5A
Figure 5B
Replacement Oil Filters
Diesel Engine:
Above 77°F (25°C) SAE 30W or SAE10W30/10W40
32 to 77°F (0 to 25°C) SAE 20W or SAE 10W30/10W40
Below 32° (0°C) SAE10W or SAE 10W30/10W40
Gas Engine:
All temperature
ranges SAE 10W30
Above 85° F (29° C) SAE 10W 40
Kubota Diesel 4113986
Suzuki Gas 2701908
Engine Dipstick
Oil Level Must
Be Between Marks
DO NOT OVERFILL
ADD Diesel
Engine
Gas
Engine
ADD
FULL
FULL
-20 0 20 32 40 60 8077 100
-30 -20 -10 0 10 20 3025 40
Suzuki Gas
Kubota Diesel
SAE 10W/10W-30 SAE 20W/10W-30 SAE 30W/10W-30
10W-40
SAE 10W-30 for all temperature ranges
°F
°C
MAINTENANCE 5
en-19
5.4 POWER STEERING RESERVOIR _____________________________________________
The power steering reservoir is located on the right side
of the engine below the alternator.
The level in the reservoir should be checked after the first
35 and again at 70 hours. After that the level should be
checked every 100 hours.
When checking the fluid level before the engine has been
warmed up the level should be at the COLD mark on the
dipstick. After the engine has been warmed up and the
fluid is warm the level should be between the COLD and
HOT marks. Use General Motors®Power Steering Fluid
as required to bring fluid up to proper level.
Figure 5C
5.5 MUFFLER AND EXHAUST___________________________________________________
To protect from carbon monoxide poisoning inspect the
complete exhaust system regularly and always replace a
defective muffler.
If you notice a change in the color or sound of the
exhaust stop the engine immediately. Identify the
problem and have the system repaired.
Torque all exhaust manifold hardware evenly. Tighten or
replace exhaust clamps.
5.6 ENGINE OVERHEAT PROCEDURE ___________________________________________
During vehicle operation if the water temperature gauge
shows 230° F (110° C) or above and/or the overheat
warning buzzer sounds follow this procedure.
1. Stop the vehicle. DO NOT shut the engine off.
Place vehicle in Neutral and engage the parking
brake.
2. Immediately disengage any accessories that are
operating.
3. Slow the engine speed to a fast idle.
4. Remove any dirt, chaff, debris, etc. from the radiator
intake screen located on the right side of the
vehicle.
Temperature gauge needle should start to go down
approximately 30 seconds after the screen is cleaned. If
temperature does not go down STOP the engine and
check the following:
1. Check to see if cooling fan is operating. Fan should
be turning with coolant above 180° F (82° C) on
diesel units or 208° F (97.7° C) on gas units even
with ignition switch in OFF position.
2. Check engine oil level.
3. Check for a leak in the cooling system. Do not open
radiator when hot. Check coolant levels after system
completely cools.
Failure to heed the overheat warning and properly
maintain the cooling system will cause permanent engine
damage.
WARNING
Before servicing or doing any maintenance work
around the engine area make sure the engine has had
time to cool. Serious burns can result if the engine or
surrounding surfaces are hot.
!
HOT
FULL
COLD
ADD
Power Steering Dipstick
WARNING
Exhaust fumes contain carbon monoxide that is toxic
and can be fatal when inhaled.
NEVER operate an engine without proper ventilation.
!
CAUTION
Be careful when opening the engine access cover or
cleaning the intake screen. Metal surfaces near the
radiator and engine may be hot to the touch. Use a
brush or gloves to clean screen.
!
5 MAINTENANCE
en-20
5.7 COOLING SYSTEM ________________________________________________________
This vehicle is equipped with a radiator, temperature
controlled fan, temperature gauge, and an overheat
buzzer.
NEVER add straight antifreeze to the radiator. Mix equal
amounts of clean water with ethylene glycol based anti-
freeze in a separate container before adding it to the
cooling system. Do not use a mixture of more than 50%
antifreeze.
Always recycle or dispose of used antifreeze in a
responsible manner. Used antifreeze can be harmful to
the environment.
1. Check coolant level daily. Radiator should be full and
recovery bottle should be up to the cold mark.
a. Tilt engine cover forward to gain access to the
radiator.
b. With the engine stopped and cool, remove
radiator cap and check coolant level. The coolant
level should be at or within 1/4 in. (6 mm) of the
filler port. Fill with a 50/50 antifreeze/water
mixture if required.
c. Visually check the reservoir tank. Coolant level
should be at or above FULL line but less than
4 in. (102 mm). Add a 50/50 antifreeze/water
mixture if required.
2. Drain and refill cooling system every 400 hours or 9
months, whichever comes first. Allow system to cool
before draining.
a. Remove the cooling fan fuse
b. Remove the radiator cap.
c. Open the engine block drain and the radiator
drain. Remove lower radiator hose. Close both
drains and install lower radiator hose once
system has completely drained.
d. Empty and clean the recovery bottle.
e. Fill radiator to the bottom of the filler neck with
50/50 antifreeze/water mixture.
f. Fill recovery bottle to full mark with 50/50
antifreeze/water mixture.
3. Keep radiator air passages clean. Use compressed
air (30 psi maximum) to clean the fins. Water left
between the fins will collect dirt and reduce the
amount of air flow to properly cool the engine.
4. To provide proper air flow, do not obstruct the air
intake screen on the right side of the vehicle. Keep
screen clean.
5. Replace clamps and hoses every two years.
6. If you have to add coolant more than once a month,
or add more than one quart at a time, have a
authorized Cushman Dealer check the cooling
system.
WARNING
To prevent serious bodily injury from hot coolant or
steam blow-out, never attempt to remove the radiator
cap while the engine is running. Stop the engine and
wait several hours until it is cool. Even then, use
extreme care when removing the cap.
CAUTION
Do not pour cold water into a hot radiator. Do not
operate engine without a proper coolant mixture.
Install cap and tighten securely.
WARNING
The cooling fan is controlled by a temperature switch
and may start at any time coolant temperature is
above 150° F (65 ° C), even with the ignition switch in
the OFF position. Do not attempt to service the
cooling system without first disconnecting the
negative battery cable or removing the fan fuse.
!
!
!
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