Janson Controls FC FC100PLUS Series User manual

册
FC100PLUS Series
General Frequency Inverter
User Manual
BY JANSON CONTROLS

Preface
Thank you for purchasing the FC100 PLUS (below referred to as FC100P) AC
drive developed by Our company.
This manual introduces how to use FC100P series inverters correctly, and
comprehensively introduces the functional characteristics and usage methods of
FC100P inverters, including product selection, parameter setting, operation
debugging, maintenance inspection and other detailed information. Before use,
please read this manual carefully. At the same time, please use the product after
fully understanding the safety precautions of the product.
Precautions
¾In order to illustrate the details of the product, the illustrations in this
manual sometimes show the state where the cover or safety cover is
removed. When using this product, please be sure to install the case or
cover according to the regulations, and operate according to the
contents of the manual.
¾Illustrations in this manual are for illustration only and may differ from
the product you ordered.
¾The company is committed to the continuous improvement of products,
and product functions will be continuously upgraded. The information
provided is subject to change without prior notice.
- I -

Connections to Peripherals
Three-phase AC power
Air switch MCCB
Contactor
AC input reactor
EMI Filter
VFD Braking resistor
(optional)
GND
EMI Filter
AC output reactor
Motor
GND
- II -

Basic Application Quick Start
Notice:
Some parameters have been set before leaving the factory (factory value), and you don’t need
to set them for the first time.
1. Correctly set the rated parameters of the motor
Power on, use the operation panel to set the parameters in the table below, and refer to the
motor nameplate for the motor parameters.
parameter number parameter name parameter number parameter name
P1-01 Motor rated power P1-04 Motor rated frequency
P1-02 Motor rated voltage P1-05 Motor rated speed
P1-03 Motor rated current
2. Use the operation panel to control the start and stop and set the operating frequency
(1). Power-on. Use the operation panel to set motor parameters ( P1-01 to P1-04 ) , running
frequency ( P1-08 ) and acceleration/deceleration time ( P1-17
,P1-18 ) .
parameter number parameter name set value meaning
P0-02 Command Set Channel
Selection 0 (factory default) Run command channel as keyboard
P0-03 Frequency setting channel
selection 0The operating frequency is given
by the keyboard number
Acceleration time 1 - Acceleration time, adjust
according to actual needs
Deceleration time 1 -Deceleration time, adjust
according to actual needs
(2). Press the key on the operation panel to start the inverter, press / key to increase
/decrease the set frequency, and press the key to stop the inverter output.
3. Use the terminal to control the start and stop and the keyboard potentiometer to set the operating
frequency
(1). Terminal DI 1 is for forward rotation signal input, DI 2 is for reverse rotation signal input, the
wiring is as shown in the figure below.
(2). Power on, and then set the function parameters according to the wiring diagram, see the
table below.
DI1
COM
K1
K2
FWD
DI2
REV
Fault indication normally closed contact
Running output indication signal
Fault indication normally open contact
Common terminal
FM
TC
TB
TA
P0-17
P0-18
- III -
STOP
RUN

parameter number parameter name set value meaning
P0-02 Command Set Channel
Selection 1 Run command channel as terminal
P0-03 Frequency setting channel
selection
3
(factory value)
The operating frequency is given
by the keyboard potentiometer
P0-17 Acceleration time 1 - Acceleration time, adjust according
to actual needs
P0-18 Deceleration time 1 - Deceleration time, adjust
according to actual needs
P4-00 DI 1 terminal function 1
(factory default)
Forward rotation function (terminal
forward rotation signal input)
P4-01 DI 2 terminal function 2
(factory value)
Reverse function (terminal reverse
signal input)
（3）When K1 in the wiring diagram is closed, the motor runs forward; when K1 is disconnected,
the motor stops running. When K2 is closed, the motor runs in reverse; when K2 is disconnected, the
motor stops running. When K1 and K2 are closed or disconnected at the same time, the motor will
stop running. You can increase/decrease the set frequency by changing the size of the keyboard
knob .
4. Use the terminal to control the start and stop and set the operating frequency by analog
1. Terminal DI 1 is for forward rotation signal input, DI 2 is for reverse rotation signal input, the
wiring is as shown in the figure below.
2. Power on, and then set the function parameters according to the wiring diagram, see the
table below.
parameter number parameter name set value meaning
P0-02 Command Set Channel
Selection 1 Run command channel as terminal
P0-03 Frequency setting channel
selection 2The operating frequency is given by the A I1 external potentiometer
P0-17 Acceleration time 1 - Acceleration time, adjust according
to actual needs
P0-18 Deceleration time 1 - Deceleration time, adjust
according to actual needs
P4-00 DI 1 terminal function 1 (factory
default)
Forward rotation function (terminal
forward rotation signal input)
P4-01 DI 2 terminal function 2 (factory
value)
Reverse function (terminal reverse
signal input)
3. Set the operating frequency by adjusting the AI1 analog input.
4. When K1 in the wiring diagram is closed, the motor runs forward; when K1 is disconnected,
the motor stops running. When K2 is closed, the motor runs in reverse; when K2 is disconnected, the
motor stops running. When K1 and K2 are closed or disconnected at the same time, the motor will
stop running.
5. Use the terminal to control the start and stop and communicate to set the operating frequency
1. Terminal DI 1 is for forward rotation signal input, DI 2 is for reverse rotation signal input, the
wiring is as shown in the figure below.
DI1
COM
DI2
AI1
analog input +10
Fault indication normally closed contact
Running output indication signal
Fault indication normally open contact
Common terminal
FWD
REV
K1
K2 FM
TC
TB
TA
GND
- IV -

2 . Power on, and then set the function parameters according to the wiring diagram, see the
table below.
parameter number parameter name set value meaning
P0-02 Command Set Channel
Selection 1Run command channel as terminal
P0-03 Frequency setting channel
selection 9The operating frequency is given by communication
P0-17 Acceleration time 1 -Acceleration time, adjust according
to actual needs
P0-18 Deceleration time 1 -Deceleration time, adjust
according to actual needs
P4-00 DI1 terminal function 1(factorydefault) Forward rotation function (terminal
forward rotation signal input)
P4-01 DI2 terminal function 2(factory value) Reverse function (terminal reverse
signal input)
P5-00 FM terminal output mode 1FMR switch output
P5-01 FM terminal function 1Inverter running
PD-00 baud rate 5(factoryvalue) 9600bps
PD-01 Data Format 3(factory value) 8-N-1format,no parity, RTU
PD-02 local address 1(factory default)
3. When K1 in the wiring diagram is closed, the motor runs forward; when K1 is disconnected,
the motor stops running. When K2 is closed, the motor runs in reverse; when K2 is disconnected, the
motor stops running. When K1 and K2 are closed or disconnected at the same time, the motor will
stop running.
4. Write register 0 XF008H (P 0-08 ) through SCI communication function code 0x06 to modify
the running frequency.
6. Use the terminal to control the start and stop and the terminal UP /DOWN to control the operating
frequency
1. Terminal DI 1 is the start/stop signal input, DI 2 is the UP signal input, DI3 is the DOWN signal
input, the wiring is as shown in the figure below.
DI1
COM
DI2
Fault indication normally closed contact
Running output indication signal
Fault indication normally open contact
Common terminal
FWD
REV
K1
K2 FM
TC
TB
TA
A+/B-
- V -

2. Power on, and then set the function parameters according to the wiring diagram, see the
table below.
parameter number parameter name set value meaning
P0-02 Command Set Channel
Selection 1 Run command channel as terminal
P0-03 Frequency setting channel
selection 1 given by terminals UP and DOWN
P0-17 Acceleration time 1 - Acceleration time, adjust according
to actual needs
P0-18 Deceleration time 1 - Deceleration time, adjust
according to actual needs
P5-00 FM terminal outputmode 1 FMR switch output
P5-01 FM terminal function 1Inverter running
7. Use the terminal to control the multi-stage speed of the inverter
1. Terminal DI 1 is start/stop signal input, DI 2 is multi-stage speed signal 1 input, DI3 is multi-
stage speed signal 2 input , DI4 is multi -stage speed signal 3 , DI5 is multi-stage speed signal 4 ,
the wiring is as shown in the figure below.
2. Power on , and then set the function parameters according to the wiring diagram, see the
table below.
→
Terminal Parameter Parameter
value State combination Multi-speed
frequency
Set value
Start/Stop
Running output indication signal
Common terminal
Fault indication normally closed contact
Fault indication normally open contact
UP
DOWN
DI1
DI2
DI3
COM
FM
TC
TB
TA
DI1
DI2
DI3
DI4
DI5
COM
P4-00
P4-01
P4-02
P4-03
P4-04
1
12
13
14
15
0
1
0 0 0
0 0 0
10 11
111 1
PC-00
PC-01
PC-14
PC-15
x(P0-10)
- VI -

parameter number parameter name set value meaning
P0-02 Command Set Channel
Selection 1 Run command channel as terminal
P0-03 Frequency setting channel
selection 6The operating frequency is given by the multi-stage speed
P0-17 Acceleration time 1 - Acceleration time, adjust according
to actual needs
P0-18 Deceleration time 1 - Deceleration time, adjust
according to actual needs
P4-00 DI 1 terminal function 1 (factory
default)
Forward rotation function (terminal
forward rotation signal input)
P4-01 DI 2 terminal function 12 (factory
value)
Multi-stage speed command
terminal signal 1 input
P4-02 DI3 terminal function 13 (factory
default)
Multi-stage speed command
terminal signal 2 input
P4-03 DI4 terminal function 14 (factory
value)
Multi-stage speed command
terminal signal 3 input
P4-04 DI5 terminal function 15 (factory
value)
Multi-stage speed command
terminal signal 4 input
PC -00 multi-segment instruction 0 - Adjust according to actual needs
PC -01 Multi-segment instruction 1 - Adjust according to actual needs
PC -02 multi-segment instruction 2 - Adjust according to actual needs
PC -03 Multi-segment instruction 3 - Adjust according to actual needs
PC -04 multi-segment instruction 4 - Adjust according to actual needs
PC -05 multi-segment instruction 5 - Adjust according to actual needs
PC -06 Multi-segment instruction 6 - Adjust according to actual needs
PC -07 Multi-segment instruction 7 - Adjust according to actual needs
8. Process PID application function control
1. Terminal DI1 is the start/stop signal input, AI1 is the PID analog feedback source input, the
wiring is as shown in the figure below.
2. Power on , and then set the function parameters according to the wiring diagram, see the
table below.
M
start signal DI1
COM
AI 1
GN D
RST P+P B UV W
PID analog feedback source
power input
- VII -

parameter number parameter name set value meaning
P0-02 Command Set Channel
Selection 1 Run command channel as terminal
P0-03 Frequency setting channel
selection 8 given by the P ID
P0-17 Acceleration time 1 - Acceleration time, adjust according
to actual needs
P0-18 Deceleration time 1 - Deceleration time, adjust
according to actual needs
PA.00 P ID given source 0(factory value) P ID given source is set for P A -01
PA.01 P ID value given 50% (factoryvalue) Adjust according to actual needs
PA.02 P ID Feedback Source 0 (factory value) Analog A I1 feedback input
9. Motor parameter adjustment and setting
1. Motor parameter tuning can only be performed in the operation panel control mode.
2. Wiring correctly.
3. Power on, set the motor parameters ( P1-00 - P1-05 ) with the operation panel.
4. Parametertuning, the tuning methods that can be used in different control modes are shown
in the table below.
control method Self-tuning method (recommended)
V/Fcontrol
Manual torque boost
using static, rotating, stator resistance
auto-tuning
Automatic torque boost
using stationary, rotating autotune
Vector control Use rotating autotune
Static tuning of motor parameters:
P1-37 = 1 (static self-tuning) , press the button to return to the display state of the stop
parameters, and press the button to start the self-tuning.
After the auto-tuning is finished, P1-06 - P1-08 will be refreshed automatically .
parameter number parameter name parameter number parameter name
P1-06 Motor stator resistance P1-08 Motor leakage inductance
P1-07 Electronic rotor
resistance
Motor parameters rotary tuning:
Before performing rotary tuning, please disconnect the motor from the load.
Then set P1-37 = 2 (rotary tuning) , press the key to return to the stop parameter display
state, and press the key to start the auto-tuning.
During the rotation of the motor, there may be vibration or even overcurrent. At this time, press
the key to stop the parameter setting, and adjust the acceleration and deceleration time
properly to reduce the possible vibration.
After parameter tuning is completed, P1-06-P1-10 will be refreshed automatically
parameter number parameter name parameter number parameter name
P1-05 Rated speed of motor 1 P1-08 Motor 1 leakage inductance
P1-06 Motor 1 Stator Resistance P1-09 Motor 1 Mutual Inductance
Reactance
P1-07 Motor 1 rotor resistance P1-10 Motor 1 no-load excitation
current
PRG
RUN
PRG
RUN
STOP
- VIII -

Table of Contents
Chapter 1 Safety Information and Precautions
1.1 Security Definition
1.2 Motor and mechanical load related
1.3 Inverter related
Chapter 2 Product Information
2.1 Model
2.2 Nameplate
2.3 Rating
2.4 Specifications
Chapter 3 Mechanical installation
3.1 Installation Note
3.2 Installation site requirements
3.3 Installation direction and space
3.4 Overall dimensions and installation dimensions
Chapter 4 Electrical Installation
4.1 Wiring Precautions
4.2 Peripheral device selection
4.2.1 Input and output wiring specifications
4.2.2 Power terminal wiring lugs
4.3 Control Panel Instructions
4.3.1 Jumper
4.3.2 Control terminal
4.3.3 Inverter Application Wiring Mode
4.4 Installation guidelines for EMC Compliance
4.4.1 Proper EMC installation
4.4.2 Wiring requirements
4.4.3 Motor Wiring
4.4.4 Grounding
4.4.5 EMI filter
4.4.6 Countermeasures against conduction, radiation and radio frequency
interference
4.4.7 Reactors
Chapter 5 Operation
5.1 Explanation note
5.1.1 Run command channel
5.1.2 Frequency setting channel
5.1.3 Working status
5.1.4 Mode of operation
5.1.5 Operation Panel Description
Chapter 6 Brief Introduction of Function Parameters
6.1 Brief table of basic function parameters
Chapter 7 Troubleshooting and Maintenance
7.1 Troubleshooting
...................................................................................
......................................................................................................................
.......................................................................................
...........................................................................................................................
.................................................................................................................
............................................................................................................................................
...................................................................................................................................
...........................................................................................................................................
.............................................................................................................................
...........................................................................................................
.........................................................................................................................
..................................................................................................
............................................................................................
...............................................................
.............................................................................................................
..................................................................................................................
...................................................................................................
.....................................................................
.........................................................................................
.....................................................................................................
...........................................................................................................................
............................................................................................................
.............................................................................
.......................................................................
.............................................................................................
....................................................................................................
..................................................................................................................
......................................................................................................................
.........................................................................................................................
......................................................................................................................................
........................................................................................................................
...................................................................................................................................
......................................................................................................................
..............................................................................................
........................................................................................
..............................................................................................................
........................................................................................................
.....................................................................................
....................................................................
.............................................................................
...................................................................................
.......................................................................................................................
1
1
1
2
4
4
4
4
5
7
7
7
8
9
11
11
11
11
13
13
14
14
16
18
18
20
20
21
21
22
21
23
23
23
23
24
24
25
28
28
60
60