Jeep J-10 Series 1982 Operating manual

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^ Jeep
Jeep,
TECHNICAL
SERVICE
MANUAL

FOREWORD
All information and specificationsin this manual are based on the latest data avail
able at the time of publication. Jeep Corporation reserves the right to discontinue
models and change specifications or design without notice or incurringobligation.
Trade names mentioned in this manual are for convenienceonly and are not intend
ed to be a recommendation to
use aspecific brand ofproduct. They are indicativeof
aclass or
type and may be substituted by an equivalent product.
Proper service and repair are essential to the safe and reliable operation of a motor
vehicle. This manual contains recommended methods for performing proper service
and repair. Use of improper methods could cause personal injury and render the
vehicle unsafe.
Detailed descriptions of standard workshop safety procedures are not included in
this manual. This manual does contain WARNINGS for some service procedures that
could cause personal injury, and CAUTIONS for some procedures that could damage
the vehicle or its components. Please understand that these WARNINGS and CAU
TIONS do not cover all conceivable ways which service might be done or all possible
hazardous consequences of each conceivable way. Anyone using service procedures
or tools (whether or not recommended by Jeep Corporation) must satisfy himself that
neither personal nor vehicle safety will be jeopardized by the procedures or tools
selected.
Jeep, CJ, Scrambler, Cherokee, and Wagoneer are registered trademarks of Jeep Corporation.
PI B, AMC are registered trademarks of American Motors Corporation.
In Canada, American Motors (Canada) Inc. is a licensed user.

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-
1982
JEEP TECHNICAL
SERVICE MANUAL
F1 Jeep Corporation
Service Department
Copyright- 1982 Jeep Corporation
All
Rights Reserved Litho in U.S.A.
1MB
2K2L
General Information |
Maintenance |
CHAPTERS
1A GENERAL SERVICE AND DIAGNOSIS
1B ENGINES
1C COOLING SYSTEMS
1D BATTERIES
1E CHARGING SYSTEM
1F STARTING SYSTEM
1G IGNITION SYSTEM
1H CRUISE COMMAND
1J FUEL SYSTEMS
1K EXHAUST SYSTEMS
1L ENGINE INSTRUMENTATION
CHAPTERS
2A CLUTCH
2B MANUAL TRANSMISSION
2C AUTOMATIC TRANSMISSION
2D TRANSFER CASE
2E PROPELLER SHAFT
2F AXLES
2G BRAKES
2H WHEELS AND TIRES
2J STEERING COLUMNS
2K MANUAL STEERING GEAR
2L POWER STEERING GEAR AND PUMP
2M STEERING LINKAGE
2N SUSPENSION
CHAPTERS
3A WATER LEAK/WIND NOISE
DIAGNOSIS AND REPAIR
3B METAL REPAIR AND PAINTING
3C INSTRUMENT PANELS
AND COMPONENTS
3D HEATER
3E AIR CONDITIONING
3F BODY AND FRAME COMPONENTS
3G HOODS
3H UFTGATES — TAILGATES
3J DOORS
3K REAR QUARTER
3L HARDTOP ENCLOSURE — SUN ROOF
AND LUGGAGE RACKS
3M SEAT ASSEMBLIES
3N WINDSHIELD —REAR WINDOW
3P HEADLINING — EXTERIOR DECALS
AND OVERLAYS
3R LIGHTING SYSTEMS
3S HORN SYSTEMS
3T WINDSHIELD WIPERS
3U TAILGATE WINDOW DEFOGGER
3V RADIO SOUND SYSTEMS
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Alphabetical Index |
Vacuum Line Routing Diagrams |
Wiring Diagrams j

A-1
GENERAL
INFORMATION
INDEX
1982 Model Jeep Vehicles
Conversion of English and
Metric Measures
Decimal Equivalents
General Dimensions
How To Use This Manual
Keys and Locks
Pigs
A-3
ah
A-15
A-n
A-1
A-8
HOW TO USE THIS MANUAL
Organization
This manual is divided into three major parts: Part
1—Power Plant, Part 2—Chassis and Part 3—Body.
These
parts are comprised of chapters pertaining to the
various topics. The Index at the front of this manual has
a locator tab for each part.
The first page of each chapter in this manual contains
a black tab in a position corresponding to the tab on the
Chapter Index page for each part. To locate adesired
chapter, simply fold back the manual slightly so that the
outside edges of the pages are exposed. Find the black
tab that aligns with the tab on the Chapter Index page
and open to the desired chapter.
Each chapter begins with an alphabetical index of
subjects.
Locate the desired subject and turn to the
appropriate page. If the subject is broad, the chapter is
divided
into sections and asubject index of each section
is also included. An
alphabetical index of all subjects is
located at the back of this manual.
Each chapter ends with specifications, torque charts
and special tools pertinent to that chapter.
Warnings and Cautions
Detailed descriptions of standard workshop safety
procedures are not included in this manual. This manual
does contain WARNINGS for some service procedures
that could cause personal injury, and CAUTIONS for
some procedures that could damage the vehicle or its
components. Please understand that these WARNINGS
and CAUTIONS do not cover all conceivable ways which
service might be done or all possible hazardous con
sequences of each conceivable way. Anyone using ser
vice procedures or tools (whether or not recommended
-
Metric System—SI
Powertrain-Driveline Combinations
Standard Torque Specifications and Capscrew Markings
Towing
Vehicle Identification
BO
Pigi
A-14
A-13
A-2
A-8
A-7
by Jeep Corporation) must satisfy himself that neither
personal nor vehicle safety will be jeopardized by the
procedures or tools selected.
Diagnosis and Repair Simplification (DARS) Charts
In several places throughout this manual, Jeep Corpo
ration's new Diagnosis and Repair Simplification
(DARS)
charts provide a graphic method of diagnosis
and troubleshooting through the use of pictures and
symbols.
The DARS charts are different from the ones you
have used before. They
are not "go-no go" decision trees
or tables.
Condition Possible Cause Correction
80371 A
Instead, the new DARS charts use pictures plus afew
words to help you solve a problem.. :
STEP SEQUENCE RESULT
80371B

A-2 GENERAL INFORMATION
and symbols and words help guide you through each
step...
0 <S> © ® 0
CHECK
CONNECT DISCONNECT REPAIR OR
REPLACE
80371C
The charts are divided into three sections: step, se
quence and result. Always start at the first step and go
through
the complete sequence from left to right.
80371o
Asequence could be checking pressure in all tires and
inflating to specified pressures. If the problem is solved,
the symbol @ will send you to @ . If the prob
lem is not solved, the symbol @) will send you
through another sequence of checks which ends with a
result and tells you the next step to go to.
Work through eachstep of the DARS charts until the
system is repaired
Service Diagnosis Charts
You will also find Service Diagnosis Charts through
out this manual. These charts list causes of specific
problems in descending order of probability.
It is more
likely that aproblem would result from the first listed
"possible cause"
than the fourth, for instance.
Visual inspection often leads directly to the correct
solution. All service procedures should begin with a
careful visual inspection of any suspected part or
assembly.
Torque Information
Individual torque charts appear at the end of each
chapter. Torque values are expressed two ways, Set-To
and In-Use Recheck. The Set-To value is used when
assembling components. The In-Use Recheck value is
used to check pretightened items.
Refer to
the Standard Torque Specifications and Cap-
screw Markings
Chart in this chapter for torques not
listed in individual torque charts. Note that torque spec
ifications given in the chart are based on use of clean
and dry threads. Reduce torque by 10 percent when
threads are lubricated with engine oil and by 20 percent
if new plated capscrews are used.
Standard Torque Specifications and Capscrew Markings Chart
CAPSCREW HEAD MARKINGS
CAPSCREW
BODY SIZE
Inches — Thread
SAE GRADE 1 or 2
(Used Infrequently)
SAE GRADE 5
(Used Frequently)
SAE GRADE 6 or 7
(Used at Times)
SAE GRAOE 8
(Used Frequently)
Torque Torque
Torque
Torque
Ft-Lb Nm
Ft-Lb Nm
Ft-Lb
Nm Ft-Lb
Nm
Manufacturer's marks may vary.
The— Una markings on heads
shown below, tor example, indi
cate SAE Grade 5.
SAE lor 2 SAE 5
1/4-20
-28
5
6
6.7791
8.1349
8
10
10.8465
13.5582
10
13.5582
12
14
16.2698
18.9815
5/16-18
-24
11
13
14.9140
17.6256
17
19
23 0489
25.7605
19
25.7605
24
27
32.5396
36 6071
3/8-16
-24
18
20
24.4047
27.1164
31
35
42.0304
47.4536
34
46.0978
44
49
59.6560
66.4351
7/16-14
-20
28
30
37.9629
40.6745
49
55
66.4351
74.5700
55
74.5700
70
78
943073
105.7538
1/2-13
-20
39
41
52.8769
55.5885
75
85
101.6863
115.2445
85
115.2445
105
120
142.3609
162.6960
9/16-12
-18
51
55
69.1467
74.5700
110
120
149.1380
162.6960
120
162.6960 155
170
210.1490
230.4860
5/8-11
-18
83
95
112.5329
128.8027
150
170
203.3700
230.4860
167
226.4186
210
240
284.7180
32S.3920
3/4-10
-16
105
115
142.3609
155.9170
270
295
366.0660
399.9610
280 379.6240
375
420
508.4250
569.4360
7/8- 9
-14
160
175
216.9280
237.2650
395
435
535.5410
589.7730
440
596.5520 605
675
820.2590
915.1650
SAE 8 or 7 8AE8
1- 8
-14
235
250
318.6130
338.9500
590
660
799.9220
894.8280
660
894.8280
910
990
1233.7780
1342.2420
70090

Torx-Head Fasteners
Various sizes of internal and external hex-lobular
(Torx) head fasteners are used as attaching hardware on
numerous components and assemblies in 1981 Jeep ve
hicles.
Due to the ever-changing usage and application
of automotive fasteners, Torx-head fasteners may not be
identified as such throughout this manual. However,
these fasteners may be removed or installed using Tool
Set J-25359-C.
Service Manual Improvements
You are encouraged to report any errors, omissions, or
recommendations for improving this publication. A
form provided for this purpose is included at the end of
this chapter.
1982 MODEL JEEP VEHICLES
CJ/Scrambler Models
Two CJ models are available for 1982: the 83.4-inch
wheelbase CJ-5, model 85, and the 93.4-inch wheelbase
CJ-7, model 87. See figures A-1 and A-2. Beyond the 10-
inch difference in wheelbase, CJ-5 and CJ-7 differ pri
marily in available options. CJ-7 models are available
with an automatic transmission, soft top with metal
doors, moulded hardtop and moon roof. These options
are not available on CJ-5 models.
The Renegade package continues to be offered on CJ
models for 1982. The package features "Tracker PG"
L78xl5 tubeless tires mounted on 7-inch wide, styled-
steel wheels along with unique exterior and interior
trim.
The Laredo package is available on CJ models for
1982. It includes unique exterior paint and decals;
chrome front bumper, rear bumperettes, mirror heads
and arms, and body side steps; 15-inch x7-inch styled-
steel wheels with 9Rxl5 "Wrangler" radial tires, and a
deluxe interior with tachometer and clock.
A new CJ-7 Limited package is available for 1982. The
package features special ride components, chrome front
bumper, rear bumperettes, mirror heads and arms,
bodyside steps; 15-inch x 7-inch white styled-steel
wheels with black "Arriva" radial tires and a deluxe
interior with special carpeting and padding.
GENERAL INFORMATION A-3
Fig. A-1 CJ-5 Model
Fig. A-2 CJ-7 Model

A-4 GENERAL INFORMATION
The Scrambler is a 103.4-inch wheelbase, half-cab,
sport/utility vehicle with atruck-type cargo box at the
rear. Four body versions are available which are: a base
model with open top configuration, a fabric top model
with metal doors (fig. A-3), a fabric top model with
fabric doors, and a hardtop model with metal doors (fig.
A-4).
The standard powertrain for Scrambler models is the
151 CID four-cylinder engine, four-speed manual trans
mission, 3.54 ratio axles and the model 300 transfer case.
Asix-cylinder engine, automatic transmission, different
ratio axles, and a Trac-Lok rear axle differential are all
available as options.
Fig. A-3 Scrambler Hardtop with Metal Doors
Fig. A-4 Scrambler Soft Top with Metal Doors
Cherokee Models
For 1982, three Cherokee models are offered: the base
2-door model 16, the Wide Track model 17, and the
4-door model 18. See figures A-5, A-6 and A-7.
The 2-door model 16 is a dual purpose vehicle in the
sports/utility class featuring an all-steel top, front disc
brakes
and foldup rear seat as standard.
The Wide Track model 17 features steel wheel opening
extensions to accommodate L78xl5 tubeless tires
mounted on 8-inch wide, styled-steel wheels.
The 4-door model 18 features the convenience of rear
doors in a station wagon-type vehicle. The model 18 has
the same grille and taillamps as other Cherokee models.
Two
trim packages are offered for 1982 Cherokee
models. The Chief and Laredo packages are available on
the model 17. Both packages feature deluxe interior trim
and carpeting, chrome bumpers, and unique exterior
trim.
Fig. A-5 Cherokee Model 16
Fig. A-6 Cherokee Model 17
•
~

~
-
Fig. A-7 Cherokee Model 18
Wagoneer Model
For 1982, one Wagoneer model is offered: the model
15. The 4-door Wagoneer station wagon features deluxe
interior trim and carpeting, chrome bumpers and power
steering. A luxury trim package, the Limited, is offered.
It features a leather and corduroy interior, unique exte
rior woodgrain with vinyl surround mouldings, forged
aluminum wheels, and automatic transmission with
Quadra-Trac full-time 4-wheel drive as standard. See
figure A-8.
Truck Models
The truck models are available in two series: the J-10
Series model 24, 25 and 26, and the J-20 Series model 27
(figs. A-9,
A-lOand A-ll).
The J-10 models differ from the J-20 model in gross
vehicle weight (GVW) ratings. For 1982, the J-10 Series
GVW for models 24, 25 and 26 is 6200 while the J-20
model 27 GVW remains at 6800 with optional GVW of
7600 and 8400.
The Truck models are also identified by wheelbase.
Models 24 and 25 have a 118.8-inch wheelbase; models 26
and 27 have a130.8-inch wheelbase. The following chart
outlines Truck differences by wheelbase and GVW
ratings.
GENERAL INFORMATION A-5
Fig. A-8 Wagoneer Model 15
Truck Model Identification
Series
Model
Number
Wheelbase
Gross Vehicle Weight Rating
(Inches)
Standard | Option 1
Option 2
J-10
J-10
J-10
J-20
24
25
26
27
118.8
118.8
130.8
130.8
6200
6200
6200
6800
7600
8400
60532
Custom, Honcho, Laredo, Pioneer, Sportside and Hon-
cho Sportside. The Custom and Pioneer package are
available on all Trucks and features deluxe interior and
exterior trim. The Honcho package is only available on
model 25 and features deluxe interior and unique exte
rior trim, and 15-inch tires mounted on 8-inch wide,
styled-steel wheels.
The Laredo package is available on model 25 trucks.
The package includes unique exterior decals, 10R x 15
"Wrangler" radial tires mounted on 8-inch wide chrome
styled-steel wheels, chrome rear step bumper, and de
luxe interior.
The Sportside Truck package is available on model 25
and features a flare side box with bottom rear fenders
and deluxe interior trim.

A-6 GENERAL INFORMATION
The Honcho Sportside package is available on model
25 and features a flare side box with bottom rear fender
and special interior and exterior trim and decals.
Fig. A-9 J-10 Truck Model 24
Fig. A-10 J-10 Truck Model 25
EEtOta
Fig. A-11 J-20 Truck Model 27
VEHICLE IDENTIFICATION
Vehicle Identification Plate
A
metal vehicle identification plate is affixed to the
left-hand side of the dash panel (fig. A-12). The plate
shows the Sales Order Number; the Vehicle Identi
fication Number (VIN); Special Sales Request & Order
(SSR & 0) Number; Paint Option Number; Trim Option
Number; and the Jeep Model Number.
0
JEEP CORP.
TOLEDO, OH USA 0
Sales Order No.
SSR & 0 No.
71
Paint
Option No.
Trim
Option No.
Vehicle Identification
(VIN) Number
Jeep
Model No.
'Disregard - for
factory
Fig.
use only
A-12 Vehicle Identification Plate
60534
Vehicle Identification Number (VIN)
All Vehicle Identification Numbers contain 17 charac
ters in a combination of letters and numbers that pro
videspecific information about the vehicle. VIN's for all
Jeep vehicles can be decoded using the following chart.
Special Sales Request and Order (SSR & 0] Number
Certain Jeep vehicles are built to special order with
other than standard parts or equipment. To assist the
dealer in ordering correct replacement parts, an SSR &
0
number is assigned and a permanent record of the
deviation is maintained by the factory. The SSR & 0
number is embossed on the Vehicle Identification Plate
as shown in figure A-12.
Parts ordering procedure for SSR & 0 parts is de
tailed in the Jeep Parts Catalog.
Paint Option Number
The Paint Option Number is embossed on the Vehicle
Identification Plate in the location shown in figure A-12.
Paint is not available from the factory. All colors
shown below are available from Ditzler or DuPont paint
jobbers by requesting the paint intermix formula. All
colors are available from Sherwin-Williams in factory
package cans. Option No. 999 indicates special paint. To
obtain information on special paint, contact your Jeep
Parts Distribution Center and provide the Vehicle Iden
tification Number (VIN).
Trim Option Number
The Trim Option Number is embossed on the Vehicle
Identification Plate as shown in figure A-12. Consult
your Jeep Parts Catalog for trim ordering procedure.
Special trim is indicated by trim option number 999. To
obtain
information on special trim, contact your Jeep
Parts Distribution Center and provide the Vehicle Iden
tification Number (VIN).

GENERAL INFORMATION A-7
VIN Decoding Chart
Cherokee, Wagoneer and Truck
tlpOtllKO
IiporlRHO
QVWP.
u»
owmus.
Ohwcmmi
*
CuargMaQkatim
(MOB*
irts«9
0 CftaroMalaraoaun
HOOK*
1M0»0
N
Clown (1*1
WWltw
«W»g
CMraWalW
(1C0IM
17I0»»
OwcMdin
H00«1
mo>9
Wtanm |W>
•MOW.
»»o*9
*to Track (14.11XI naou
i»«o»a
P
Tme» mo an
ft
TiwkMOlincOaq
wo at
V T«c»J40iOoa
mow
TUMSmilOH o«nri MS TMNSria CM!
'•MMW
TnaalarCaaa
M4 ScaarJ Maaaal rir
PanT«r«
0
MIm
P(<1 or Pllll 'MM
•
tatawtM floor
PartTrma
c
FaaTana
*
Pan o. Ft* Tint
f
•alvMK Com**"
Pan Tma
A
Pun Tun*
J
Pan or Pan Taut
«V t
SpaM MOMMM »» NO**
P S8oaMMana*l »»
PanTma
P
SINM MKWI »»
Pad Tana
M
iatimnmm f»
Pan o> Fao Tmw
IJTNA27Y8CT000001
r
•
c
N
f
P
ItlCtfMW IV
aal*arivi4
Po*mc How On —
Quorum
MC«KM IV
•41l4arlVi«
Mac - Oaiowci
MOCuMM IV
WMCOMKimVB
(aatai 14s C«DC >«
<tta»-0m»i- 14
OanaHiLitar
[N«m 0Mt«i i «i
COKPMIVMMU
twtwi mcJiaao
Uaa tann
fta*»Tiaa
IS
I*
If
14
Vrtgo«M» MPV
CftaroM* kpv
OwroM* wpv
ChaiOM* KPV
*Or Wagon
J> Wagon
10* WagonWT
4 0- Wagon
law tartat Omm
Cat Icaka
Tma MM
»
It
V
*10 «M PU !<*-««•
*«0 M P»J <J<~«rl
j-jo sw p>u in-we
7 Or Hidraakc
I Or HiHrnaW
J Or MfOraaW
•NOTE:in order to comply with EECdirectives 767114 and 78/507,the
check digit will be replaced with the letter 'E' In the VIN of all ECE
vehicles.
CJ and Scrambler
TftMttMMOM OHM MB TMMTU CAM
Tm
TraatMr C*aa
M4
IpaM Mam*! • »»
Pan Tma
PuaTtma
Pan o< Pan Imw
tft
jfQMfllf PlnM Pan Tim
Punrarw
Pan at P«a Taw
t
aaiowairt • Cawm
Pan Tana
P«nTwia
J
PanorPaaTaaa
W ttpaaam—1» •*<•
MOM
P1
taaad uarwai • **
PanTaxa
P
ttaaMWaavai • n>
N
ttpaaanawni • »*
Pan v Pa" T«aa
I J C
tSICa0rcta.1V
OS War IV 1-4
Poatlac Motof Oxr -
M0CuowM.lv
CJ-5«S»
cj/on
CJSWJt-tOS
UJOtrVCDS
cj-7 an •« os
SawnMcM)
3
avwnus.
J790IM
J7S0 H»
inotM
4IS0IM
41WM
4t»R»
4190 CM
OraariiaCubcM
patm - Dnwai - M
OraatJ 1.1 Utar
*) CJ-5 MM ZOr.gpanDoar
•7 CJ-7 WPV
aOr.OptfttMy
•S 8e»«mWaf rWV 1 Of.OpanBotfr
H CJ-7
COMM 4 OrOp—Borjy
•NOTE: In order to comply with EEC directives 767114 and 7&V507, the
check digit will be replaced with the letter 'E' in the VIN of ail ECE
vehicles.
STEP
1. Assign to each number
In the vehicle
Identification number Its
actual mathe-
matlcsl value and assign to each letter the
value specified for (t In the following table:
TA8LII
A-1
J-1
T-3
B-2
K-a
tM
C-3
L-3
V-6
tvt
M-4
w-e
E-5 N4
X-7
p-e
P-7 Y-8
0-7
ao
Z-8
H4
s-2
STEP
2. Multiply the assigned value for each
character in the vehicle identification number
by the weight factor specified forit inTable II.
Multiply the check digit by 0.
STEP
3. Add the resulting products and divide the
totalby 11.The remainderIsthe check digit.If
the remainder Is 10. the check digit Is X
Tumple
Vehicle Identification UTNA27Y8CT0
Number Charcter 00001
TAKE II
Character
1st
2nd
3rd
4th
5th
6th
7th
8th
9th (check digit)
10th
11th
12th
13th
14th
13th
19th
17th
WetgM Factor
Assigned Value
Multiply by
Weight Factor
Add Products
Divided by 11
Check Digit
1135127802300
0001
8765432100987
65432
8 + 7+18 + 25+4+6+14 +
60+0 + 18+24+0+0+0+0
+0 + 2 • 206
206711 « 186711
8
60S35

A-8 GENERAL INFORMATION
Paint Option Numbers
Paint Option Number
Color
P1
Classic Black
9B Olympic White
OM
Dark Brown Metallic
1C Sherwood Green Metallic
IE
Copper Brown Metallic
1H Chestnut Brown Metallic
IK Deep Maroon Metallic
1M
Oriental Red
2A Mist Silver Metallic
2B
Sun Yellow
4c Slate Blue Metallic
2D Deep Night Blue
2H
Topaz Gold Metallic
2J
Jamaican Beige
80379
Safety Certification Sticker
Asafety sticker is placed on all vehicles to show that
they meet federal motor vehicle safety certification
standards (fig. A-13). It lists the VIN, month and year
built, Gross Vehicle Weight Rating (GVWR), and Gross
Axle Weight Rating (GAWR).
The sticker is located on the inside panel directly
below the door opening on the drivers side on CJ-5, CJ-7
and Scrambler models. On Cherokee, Wagoneer and
Truck models, it is on the door lock pillar on the driver's
side.
PiHi^^^^s^^^H
VamlrmkbMlra^ammiaUaamm^
80384
Fig. A-13 Safety Sticker
KEYS AND LOCKS
Two square-headed and two oval-headed keys are pro
vided, as applicable, with each vehicle. The square-
headed (code D) key operates the ignition switch, front
door locks, and Cherokee/Wagoneer tailgates. The oval-
headed (code E) key operates the glove box lock. Each
key has a code number stamped on the knock-out plug.
In the event a key is lost, a new key can be made by
converting the key code number to a key bitting number.
Key bitting numbers can be obtained from a key cutting
machine manufacturer's cross-reference list or by con
tacting your Zone office.
If a key is lost and the key code number is un
known, the correct number can be identified by the
Zone office from the vehicle identification number.
If the ignition key is lost and the key code number is
not available, a new key can be made by removing a
door lock
and taking it to a locksmith. The locksmith can
determine
the key bitting by inserting ablank key into
the lock cylinder and cutting the blank to match the
tumblers.
If the ignition switch lock is defective and the key is
available, the cylinder and individual tumblers can be
ordered and matched to the existing key. To determine
the tumbler arrangement, place the key over the tem
plate (fig. A-14). Starting from the left, read across the
horizontal lines and record first digit (number 1 posi
tion) of
the key code. Continue this process for sub
sequent numbers 2 through 5.
NOTE: The template shown infigure A-U may be used
to determine the key bitting code
of a key for which the
key code number is unknown.
POSITIONS
12345
m=>
12 3 4 5
KEY CODES
41049
Fig. A-14 Key Coding Template
TOWING
General
Aconventional towing sling is recommended for use
on all Jeep vehicles because of its stability and reduced
likelihood of damage. The following instructions apply
only to this device. When using other than sling-type
towing equipment, be sure to follow the manufacturer's
instructions.
Asafety chain system that is completely independent
of the lifting and towing attachment must be used. Be
careful when installingsafety chains so that they do not
damage
the vehicle.
If additional ground clearance.is required, a towing
dolly may be used. The end of the vehicle to be placed on
the dolly should be lifted with the same equipment as
when towing.
CJ and Scrambler Models
Front Towing—Front End Raised
PartTime Transfer Case
Do not exceed a towing speed of 30 mph (48 km/h) and
do not exceed a towing distance of 15 miles (24 km).

0O&
Index and disconnect rear propeller shaft or place a dolly
under rear wheels.
Rear Towing—Rear End Raised
PartTime Transfer Case
Do not exceed a towing speed of 30 mph (48 km/h) and
do not exceed a towing distance of 15 miles (24 km).
Index
and disconnect front propeller shaft or place a
dolly under front wheels.
If ignition key is available, turn ignition to Off posi
tion to unlock steering column. Clamp the steering
wheel in the straight-ahead position. Do not use the
steering column lock as a substitute for a clamping
device.
If ignition key is not available, place front wheels on a
dolly.
Cherokee-Wagoneer-Truck Models
Front Towing—Front End Raised
PartTime Transfer Cass—ManualTransmission
Do not exceed a towing speed of 30mph(48 km/h) and
do not exceed a towing distance of 15 miles (24 km).
(1)
Shift transmission into gear and the transfer
case into N(Neutral).
PartTime Transfer Case—AutomaticTransmission
Do not exceed a towing speed of 30 mph (48 km/h) and
do
not exceed a towing distance of 15 miles (24 km).
(1) Shift automatic transmission into Park.
(2) Shift transfer case into Neutral position.
Qoadra-Trac—Automatic Transmission
Do not exceed a towing speed of 30 mph (48 km/h) and
do
not exceed a towing distance of 15 miles (24 km).
(1) Turn ignition switch to Off position to unlock
steering wheel.
(2) Shift automatic transmission into Park.
(3) Shift transfer case into Neutral position.
Rear Towing—Rear End Raised
PartTime Transfer Case—Manual Transmission
Do not exceed a towing speed of 30 mph (48 km/h) and
do
not exceed a towing distance of 15 miles (24 km).
If ignition key is available, turn ignition to Off posi
tion to unlock steering column. Clamp the steering
wheel in the straight-ahead position. Do not use steering
column lock as a substitute for a clamping device. Shift
transmission into gear and transfer case into Neutral.
Turn selective drive hubs to 4 x 4/LOCK position.
GENERAL INFORMATION A-9
If ignition key is not available, placefront wheels on a
dolly.
Part Tims Transfer Case—Automatic Transmission
Donot exceed a towing speed of 30 mph (48 km/h) and
do not exceed a towing distance of 15 miles (24km).
If ignition key is available, turn ignition to Off posi
tion to unlock steering column. Clamp the steering
wheel in the straight-ahead position.Donot use steering
column lock as a substitute for a clamping device. Shift
transmission into Park and transfer case into Neutral.
Turn selective drive hubs to 4 x 4/LOCK position.
If ignition key is not available, place front wheels on a
dolly.
Quadra-Trac—Automatic Transmission
Do not exceed a towing speed of 30 mph (48 km/h) and
do not exceed a towing distance of 15 miles (24 km).
If ignition key is available, turn ignition to Off posi
tion to unlock steering column. Clamp steering wheel in
the straight-ahead position. Do not use steering column
lock as a
substitute for a clamping device. Shift trans
mission into Park and transfer case into Neutral.
If ignition switch is not available, place front wheels
on a dolly.
Safety Precautions
•Whenever possible, tow the vehicle from the rear to
prevent damage to the transmission or rear axle.
•Secure loose or protruding parts of a damaged
vehicle.
• The end of the vehicle being towed should be lifted a
minimum of four inches off the ground. Check oppo
site end for adequate ground clearance.
• Always use a safety chain system that is indepen
dent of the lifting and towing attachment.
• Do not allow any of the towingequipment to bear on
the fuel tank.
• Do not go under the vehicle while it is lifted by the
towing equipment.
• Do not allow passengers to ride in a towed vehicle.
• Always-observe all state and local laws regarding
such
items as warning signals, night illumination,
speed, etc.
•Do not attempt a towing operation which could
jeopardize the operator, any bystanders or other
motorists.
CJ and Scrambler Models
Front (Refer to Figure A-15)
(1) Attach J-hooks over axle outboard of springs.
(2) Place towbar under springshackles.
(3)
Attach safety chains around spring shackles.

A-10 GENERAL INFORMATION
Fig. A-15 Front Towing—CJ and Scrambler Models
Rear (Refer to Figure A-16)
(1) Attach J-hooks around axle outboard of springs.
(2) Place tovvbar under bumper plate.
(3)
Attach safety chains around spring shackles.
CAUTION: To prevent damage to drive line members
shift the transmission and transfer case into the correct
position as outlined in the general towing instructions.
Fig. A-16 Rear Towing—CJ and Scrambler Models
Cherokee and Wagoneer Models
Front (Refer to Figure A-17)
(1) Attach J-hooks around axle outboard of shock
absorbers.
(2) Place towbar under springshackles.
(3) Attach safety chains around spring shackles.
CAUTION: To prevent damage to drive line members,
shift the transmission and transfer case
i7ito the correct
position as outlined in the general touring iiistructions.
Rear (Refer to Figure A-18)
(1) Attach J-hooks around axle outboard of shock
absorber brackets.
(2) Place towbar under bumper.
(3) Attach safety chains around frame rails.
CAUTION: To prevent damage to drive line members,
shift the transmission and transfer case into the correct
position as outlined iii the general to/ring instructions.
80367
Fig. A-17 Front Towing—Cherokee and Wagoneer Models
Fig. A-18 Rear Towing—Cherokee and Wagoneer Models
Truck Models
Front (Refer to Figure A-19)
(1) Attach J-hooks around axle outboard of shock
absorbers.
(2) Place towbar under spring shackles.
(3)
Attach safety chains around spring shackles.
CAUTION: To prevent damage to drive line members,
shift the transmission and transfer case into the correct
positionas outlined in thegeneral towinginstructions.
Rear (Refer to Figure A-20]
(1) Attach J-hooks around axle outboard of shock
absorbers.

p
P
P
P
P
-
P
r
r
p
p
r
r
p
P
p
r
p
p
r
r
r
r
r
r
p
r
r
r
r
r
r
-
r
P
r
Fig. A-19 Front Towing—Truck Models
Fig. A-20 Rear Towing—Truck Models
GENERAL INFORMATION A-11
(2) Place towbar under frame cross rail.
(3) Attach safety chains around spring shackles.
CAUTION: Toprevent damage to drive line members,
shift the transmission and transfer case into the correct
position as outlined in thegeneral towing instructions.
CONVERSION OF ENGLISH AND METRIC MEASURES
Cubic Centimeters to Inches: To change cubic cen
timeters to cubic inches, multiply cubic centimeters by
0.061 (cc x 0.061 equals cubic inch). r
Cubic Inches to Centimeters: To change cubic inches
to cubic
centimeters, multiply cubic inches by 16.39 (cu
bic inch x16.39 equals cc).
Liters to Cubic Inches: To change liters to cubic
inches, multiply liters by 61.02(liter x 61.02 equals cubic
inches).
Cubic Inches to Liters: To change cubic inches to
liters,
multiply cubic inches by 0.01639 (cubic inches x
0.01639 equals liters).
Cubic Centimeters to Liters: To change centimeters
to liters, divide by 1000 (simply move the decimal point
three figures to the left).
Liters to Cubic Centimeters: To change liters to cu
bic
centimeters, move the decimal point three figures to
the right.
Miles to Kilometers: To change miles to kilometers,
multiply miles by 1.609 (miles x 1.609 equals
kilometers).
Kilometers to Miles: To change kilometers to miles,
multiply kilometers by 0.6214 (kilometers x 0.6214
equals miles).
Pounds to Kilograms: 1 pound equals 0.4536 kg.
Kilograms to Pounds: 1 kg equals 2.2046 pounds.
CJ and Scrambler General Dimensions-Inches (cm)
CJ-5 CJ-7
Scrambler
Wheelbase
83.4(211.8)
93.4 (237.2)
103.4 (262.6)
Overall Length — Body
144.2 (366.3)©
139.3(353.8)®
153.2 (369.1)
153.2(389.1)
166.2 (422.1)(3)
177.2(450.1)©
Overhang — Front
— Rear
23.5 (59.7)
37.4(95.0)©
32.4 (82.3) (D
23.5 (59.7)
36.3 (92.2)
23.5 (59.7)
39.3 (99.8) C3)
50.3(127.8)©
Overall Width
59.9 (152.2)©
68.2(173.2)©
65.3 (165.9)
65.3(165.9)
Overall-Height — Open Body
— Soft Top
— Hard Top
70.0(177.8)
71.6 (181.9)
N/A
70.9 (180.1)
71.9(182.6)
71.0 (180.3)
70.8 (179.8)
71.5(181.6)
71.6(181.9)
Step Height — Front 27.8 (70.6)
27.1 (68.8)
27.4 (69.6)
Front Tread
52.4 (133.1)
55.8(141.7) 55.8(141.7)
Rear Tread 50.5 (128.3)
55.1 (140.0) 55.1 (140.0)
Minimum Ground Clearance 7.5(19.1)
7.5(19.1) 7.5(19.1)
Minimum Turning Diameter-ft.
(meters) curb to curb
33.5 (10.2)
35.8 (10.9) 38.8(11.8)
Effective Leg Room
Front (Accelerator)
Rear (Minimum)
37.9 (96.3)
30.5 (77.5)
39.1 (99.3)
35.0 (88 9)
39.1 (99.3)
©With solid backpanel and rear mounted soa'e tire.
(f)With tailgate and side mounted spare tire.
(a With roll bar mounted spare tire.
® With rear mounted swing-away spare tire carrier.
I .

A-12 GENERAL INFORMATION
CJ and Scrambler General Dimensions-Inches (cm) Cont'd.
CJ-5 CJ-7
Scrambler
Hip Room — Front
— Rear
55.4 (140.7)
36.0 (91.4) 53.8 (138.7)
36.0(91.4)
53.8 (136.7)
Shoulder Room — Front
— Rear
55.4 (140.7)
55.4 (140.7)
53.8 (136.7)
56.3 (143.0) 53.8 (136.7)
Effective Head Room
Front
Soft Top
Hard Top
Rear Hard Top
39.8 (101.1)
40.8 (103.6)
40.9 (103.9)
40.6 (103.1)
39.9 (101.3)
39.6 (100.6)
40.6 (103.1)
39.9(101.3)
Cargo Floor Height
26.8 (68.1) 26.7(67.8)
26.9 (68.3)
Cargo Capacity — cubic feet (meters)
10.2 (0.29)®
16.0 (0.45)®
30.4 (0.88)®
Cargo Space
Length at Floor
Width at Wheelhouse/Floor
Width of Tailgate Opening
40.2 (102.1)
36.0 (91.4)
35.8 (90.9)
46.8(118.9)
36.0(91.4)
34.5 (87.6)
61.5 (156.2)
36.0 (91.4)
34.5 (87.6)
® With rear seat removed. NOTE:length, width
and overhang dimensions reflect rear mounted
spare tire standard on CJ-5 and CJ-7, except CJ-5 with tailgate
and side mounted spare tire. Height dimensions reflect roll bar
as standard, which affects open body heights.
Cherokee, Wagoneer and Truck General Dimensions-Inches (cm)
Cherokee
WBQOtflMf
Truck
Model 16
2-Dr.
Model 17
2-Dr.
Model 16
4-br. Model 15
Motf#l 2S
Modal 28
Modi 46
Wheelbase 106.7 (276.1)
108.7 (276.1) 108 7 (276.1) 108.7(276.1)
118.8(3014) 1304(3322) 1304(33*2)
Overall Length — Body
186 4 (473.5) 186.4 (473.5)
166 41473.5) 186.4 (473.5) 184.0 (482.8)
208.0 <52&2)
206.0(523.2)
Overhang — Front
— Rear
31.3(78.5)
46.4(117.8)
31.3 (78.5)
46.4(117.8)
31.3(78.5)
464(117.8)
314 (78.5)
46.4(117.8)
31.3 (78.5)
43.8 (111 4)
314 (78.5)
43.8(1114)
314 (78.5)
43.8 (1114)
Overall Width
74.8 (180.1)
78.8 (200.4)
74.8 (180.1)
74.8 (180.1)
78.8 (200.4) 78.8 (200.4) 78.8(2004)
Overall Height 66.4 (168.7)
67.8 (172.5) 66 4(168.7)
66.4 (168.7)
68.0 (175.3) 684(1764) 70.0 (177.8)
Step Height — Front
— Rear
18.1 (48.5) 20.4 (51.8) 18.1 (48.5)
20 0 (50.8) 18.1
(48.5)
20.0(50.8)
20.6 (52.3) 21.0 (53.3)
21.4 (54.4)
Front Tread
58.4 (150.8) 65.3 (165.8) 58 4 (150.8) 58.4 (150.8) 63.3 (160.8)
634 (160.8) 64.0 (162.6)
Roar Tread
57.8 (146.8) 62.3(158-2) 574 1146.8) 57.8 (146.8) 63.8 (162.1)
63.8(162.1) 65.4 (166.1)
Min. Ground Clearance
72 (18.3) 8.2 (20 J) 7.2 (16.3) 7.2 (18.3) 7.5 (18.1) 74(18.1) 8.2 (20.8)
Mia Turning Dla.-Ft.
(meters) curb to curb
37.7(11.5)
38.4 (12.0)
37.7(11.5)
37.7 (11.5)
40.6 (12.4)
444 (1X6)
444 (13.6)
Effective Leg Room
Front (Accelerator)
Rear (Minimum)
40.5 (102.8)
37.0 (84.0)
40.5 (102.8)
37.0 (84.0)
40.5 (102.8)
37.0 (84.0)
40.5 (102.8)
37.0 (94.0)
40.5 (102.8) 40.5 (102.8) 40.5 (102.9)
Hip Room — Front
Rear
60.5 (153.7)
60.8 (154.7)
60.5 (153.7)
60.8 (154.7)
60.5 (153.7)
60.8 (154.7)
60.5 (153.7)
60.8 (154.7)
60.5 (153.7)
60.5 (153.7)
604 (153.7)
Shoulder Room — Front
Rear
58.3 (148.1)
58.3(148.1)
58.3 (148.1)
58.3 (148.1)
58.3(1481)
58.3 (148.1)
58.3 (148.1)
58.3 (148.1)
58.3 (148.1)
58.3(148.1)
58.3(148.1)
Effective Head Room
Front
Rear
37.1 (84.2)
36.8 (83.5)
37.1 (84.2)
36.8 (83.5)
37.1 (84.2)
36.8 («3.5|
37.1 (84.2)
36.8 (83.5)
40.2 (102.1)
40.2 (102.1)
40.2 (102.1)
Cargo Floor Height 24.8 (63.1)
26 4 (87.1)
24.8 (63.1) 24.8 (63.1)
26.8 (68.0)
28.0 (71.1) 274 (70.6)
Cargo Capacity — Cubic
feet (meters)
85.1 (2.68/*
85.1(2.68P 85.1 (2.69P
85.1 (269^
68.0(1.83)
77.7 020) 77.7 (Z20)
Cargo Space
Overall Length
Length at Floor
Width at Wheelhouse
Width at Floor -
Width at Tailgate
Opening
Height oi Slides and
Tailgate
81.6 (207.3)
44.3(112.5)
60.8 (154.7)
54.8 (138.4)
81.6 (207.3)
44.3 (112J)
60.8 (154.7)
54.8 (138.4)
81.6(2074)
44.3(112.5)
60.8 (154.7)
54.8 (138.4)
61.6 (207 4)
44.3(112.5)
60.8 (154.7)
54.8 (138.4)
86.5 (218.7)
83.6 (212.3)
50.0 (127.0)
68.0 (172.7)
57.2 (145.3)
20.5 (52.1)
88.5 (250 J)
85.6 (242.8)
50.0 (127.0)
680(172.7)
57.2 (145.3)
20.5 (52.1)
88.5(250.2)
85.6 (242.8)
50.0 (127.0)
68.0 (172.7)
57J (145.3)
204 (52.1)
0J> — With rear seat removed
80363

jp\
/p?h
ifPN
^*i
GENERAL INFORMATION A-13
1982 Powertrain-Driveline Combinations
Vehicle/
Model
Engine
CIO
Trans.
Model
49 State
Axle Ratio
Axle Ratio:
California
Transfer
Case
Trailer
Towing
Option
Scrambler and CJ-7
Models
4-151-2V
6-258-2V
T-4
T-4
3.54 - 4.09 •
2.73 - 3.31 •
Same
300
300
N.A.
N.A.
6-258-2V
6-258-2V
T-176
T-5
2.73 - 3.31 •
2.73 - 3.31 •
300
300
N.A.
N.A.
6-258-2V
939
2.73 - 3.31 •
300
N.A.
CJ-5
Models
4-151-2V
6-258-2V
T-4
T-176
3.54 - 4.09 •
2.73 - 3.31 •
300
300
N.A.
N.A.
4-151-2V
T-5 3.54 - 4.09" 300
N.A.
Cherokee Models:
16, 17, 18
6-258-2V
6-258-2V
6-258-2V
8-380-2V
8-360-2V
T-176®
T-5
999
T-176®
727
2.73 - 3.31 •
2.73 -3.31*
2.73 - 3.31 •
2.73 - 3.31 •
2.73-3.31*
Same
Same
Same
Same
Same
208®
208/219
208/219
208/219
219
3.31
3.31
3.31
3.31
3.31
Wagoneer
Model 15
6-258-2V
6-258-2V
6-258-2V
6-258-2V
8-360-2V
8-360-2V
T-176®
T-5
999
727
T-176
727
2.73 - 3.31 •
2.73 - 3.31 •
2.73 - 3.31 •
2.73 - 3.31 •
2.73 - 3.31 •
2.73-3.31*
Same
Same
Same
Same
Same
Same
208®
208/219
208/219
208/219
208
208/219
3.31
3.31
3.31
3.31
3.31
3.31
Truck Models
25,26
6-258-2V
6-25B-2V
6-2S8-2V
6-258-2V
8-360-2V
8-360-2V
T-176®
T-5
Qitotl
727
T-176
727
2.73 - 3.31 •
2.73 -3.31 •
2.73 - 3.31 •
2.73 - 3.31 •
2.73 - 3.31 •
2.73 - 3.31 •
Same
Same
Same
Same
Same
Same
208$
208/219
208/219
208/219
208®
208/219
3.31
3-31
3.31
3.31
3.31
3.31
Truck Model
27
8-360-2V
8-360-2V
T-18
727
2.73 - 3.31 •
2.73 - 3.31 •
Same
Same
208®
208/219
3.31
3.31
®N.A. California
Note: Trac-Loc and Free Wheeling Hubs N.A. with Auto/Quadra-Trac.
'Optional
60538

A-14 GENERAL INFORMATION
Metric System—81
TheInteraational System of Units (Systeme International d'Unites) officially abbreviated
"SI" inail languages - the modem metric system
QUANTITY
EXAMPLES OF
APPLICATIONS
METRIC UNIT
SYMBOL
Length
Dimensions
Tirtrotiing
... circumference
Turning cirdt/
radius
Braking distance
meter m
Greater than SS9
meters
Dimensions
Depth of surface
finish
kilometer
millimeter
micrometer
km
mm
urn
Area
Glass ft Fabrics
Brake ft Clutch
linings
Radiator area ate.
square centimeter cm*
Small areas squaremillimeter mm2
Volume
Car Luggage Capa
city
Engine Capacity
Vehicle fluid
capacity
cubic meter
liter
cubic centimeter
n.3
1
cm3
Volume Flow Gasft Liquid liter per second l/s
Time Interval
Measurement of
elapsed time
second
minute
hour
s
mtn
h
d
Velocity
General use
Road speed
meter per second
kilometer per hour
m/s
km/h
Acceleration ft
Deceleration General use meter per second
squared m/s*
Frequency Electronics hertz
kiloheru
megahertz
Hz
kHz
mHz
Rotational
Speed
General use
revolution perminute
revolution per second
rpm
rps
Man
Vehicle mass
Legal loadrating
General use
Small masses
rnegtgrarn (1000kg)
kilogram
gram
milligram
t
kg
9
mg
0entity General use kilogrampercubic meter
gram per cubic
centimeter
kilogramperliter
kg/m3
g/cm3
kg/I
Force Pedal ef fort
Clutchspringforce
Handbrake lever
effort etc.
newton
N
Moment of Force
(Torque)
Tightening Torque
nswton meter
N*m
Power, Heat
Flow Rate
General use watt
Bulbs kflowatt
Alternator output
Engineperformance
Startermotor- performance
W
kW
QUANTITY
EXAMPLES OF
APPLICATIONS
METRIC UNIT
SYMBOL
CelsiusTemperature General use
degree Celsius
oC
Thermodynamic General use
kelvin
k
Temperature
Electric Current General use
ampere
A
mHliampere
mA
microampere
uA
Electric
roterujaj uumeiica
General use
kaovslt
kV
(Electromotive
volt
V
Force)
millivolt
mV
microvolt
uV
Electric Resistance
General use megohm
MA
kiohm
kA
ohm A
Electric Capacitance
General use farad F
microfarad
«P
picofarad pF
FuelConsumption Vehicle performance liter per 100 kilometer 1/100
km
OPConsumption Vehicle performance liter per 1000 kilometer
1/1000 km
Stiffness
Linear stiffness
Uonewton per meter
kN/m
Tire Revolutions Tire Oata
revolution per kilometer
rev/km
Pressure Tire
Coolant
Lubricatingoil
Fuel pump delivery
Enginecompression
Manifold vacuum
Brakeline (hydraulic)
Carheating ft
ventBation
Barometric pressure
kilopascal
kPt
Luminous Intensity Bulbs candela cd
U.S.AJMETRIC COMPARISON
QUANTITY USA
METRIC-SYMBOL
Length
Inch-Foot-Mite
Meter
m
Weight (mass) Ounce-Pound
Kilogram
Kg
Area Squareinch/Foot Square Meter m2
Volume-Dry
Cubic inch/Foot
Cubic Meter
m3
Liquid
Ounce-Pint-Quart-Gallon
Liter
1
Velocity Feet Per Second
Meter per Second
m/s
RoadSpeed Miles Per Hour Kilometer per Hour
km/h
Force
Pound-Force
Newton
N
Torque
Foot-Pounds
Newton meter N«m
Power
Horsepower
Kilowatt
kW
Pressure PoundsPerSquareInchof
Mercury
Kilopascal
kPa
Temperature OegreesFahrenheit
Degrees Kelvin K
and Celsius °C
70091

GENERAL INFORMATION A-15
Decimal Equivalents
Milli Drill Milli
Drill
Milli Orill
Milli
Orill
Milli
meter
Decimal Fraction Size meter
Decimal
Fraction Size
meter
Decimal
Fraction Size meter
Decimal Fraction Size meter
Decimal
Fraction
.1
.0039
1.75 .0689
.1570
22
6.8
.2677
10.72
.4219
27/64
.15
.0059 .0700
50 4.0
.1575
6.9 .2716
11.0
.4330
.2
.0079
1.8
.0709
.1590
21 .2720 1
11.11
.4375
7/16
.25 .0098 1.85 .0728
.1610
20 7.0 .2756
11.5
.4528
.3 .0118 .0730
49
4.1
.1614 .2770 J
11.51
.4531
29/64
.0135
80
1.9 .0748
4.2
.1654
7.1 .2795
11.91
.4687 15/32
.35 .0138
.0760
48
.1660
19
.2811 K
12.0
.4724
.0145
79
1.95
.0767 4.25
.1673
7.14
.2812 9/32
12.30
.4843
31/64
.39
.0156
1/64
1.98 .0781
5/64 4.3
.1693
7.2 .2835
12.5
.4921
.4 .0157
.0785
47
.1695
18
7.25
.2854 12.7
.5000
1/2
.0160
78
2.0 .0787
4.37
.1719
11/64
7.3 .2874
13.0
.5118
.45
.0177
2.05
.0807 .1730
17
.2900 L
13.10
.5156
33/64
.0180
77
.0810
46
4.4
.1732
7.4
.2913
13.49
.5312
17/32
.5
.0197
.0820
45
.1770
16
.2950 M
13.5
.5315
.0200
76
2.1
.0827
4.5
.1771
7.5 .2953
13.89
.5469
35/64
.0210
75
2.15
.0846
.1800
15
7.54
.2968 19/64 14.0
.5512
.55
.0217
.0860
44
4.6 .1811
7.6
.2992
14.29
5625
9/16
.0225
74
2.2 .0866
.1820
14
.3020 N
14.5
.5709
.6
.0236 2.25
.0885
4.7 .1850
13
7.7
.3031
14.68
.5781
37/64
.0240
73
.0890
43 4.75
.1870
7.75 .3051
15.0
.5906
.0250
72
13
.0905 4.76
.1875
3/16
7.8
.3071 15.08
.5937 19/32
.65
.0256
135 .0925
4.8
.1890
12
7.9
.3110
15.48
.6094
39/64
.0260
71
.0935
42
.1910
11
7.94
.3125 5/16
15.5
.6102
.0280
70 2.38
.0937 3/32 4.9
.1929
8.0
.3150
15.88
.6250
5/8
.7
.0276
14
.0945
.1935
10
.3160 0
16.0
.6299
.0292
69
.0960
41
.1960
9 8.1
.3189
16.27
.6406
41/64
.75
.0295 145
.0964
5.0
.1968
8.2
.3228
16.5
.6496
.0310
68
.0980
40
.1990
8
.3230 P
16.67 .6562
21/32
.79 .0312
1/32
15
.0984
5.1
.2008
8.25
.3248
17.0
.6693
.8
.0315
.0995
39 .2010
7
8.3
.3268
17 06
.6719
43/64
.0320
67
.1015
38
5.16
.2031
13/64 8.33 .3281 21/64
17.46
.6875
11/16
.0330
66
2.6
.1024 .2040
6
8.4
.3307 17.5
.6890
.85
.0335
.1040
37
5.2
.2047 .3320 Q
17.86
.7031
45/64
.0350 65
2 7
.1063
.2055
5 8.5 .3346
18.0
.7087
.9
.0354
.1065
36
5.25
.2067
8.6
.3386
18.26
.7187 23/32
.0360
64
2.75 .1082
5.3
.2086
.3390 R
18.5
.7283
.0370
63
2.78
.1094
7/64
.2090
48.7
.3425
18.65
.7344
47/64
.95
.0374
.1100
35
5.4
.2126
8.73
.3437 11/32 19.0
.7480
.0380
62
18
.1102 .2130
3 8.75
.3445 19.05
.7500
3/4
.0390
61
.1110
34
5.5
.2165
8.8 .3465
19.45
.7656
49/64
1.0
.0394
.1130
33
5.56
.2187 7/32
.3480 S
19.5
.7677
.0400
60
19
.1141
5.6
.2205
8.9
.3504 19.84
.7812 25/32
.0410
59
.1160
32 .2210 2
9.0
.3543
20.0
.7874
1.05
.0413
3.0 .1181
5.7
.2244
.3580 T
20.24
.7969
51/64
.0420
58
.1200
31
5.75
.2263 9.1
.3583 20.5
.8071
.0430
57 3.1
.1220 .2280
1 9.13 .3594 23/64
20.64
.8125
13/16
1.1
.0433
3.18
.1250
1/8
5.8
.2283
9.2
.3622
21.0
.3268
1.15 .0452
12
.1260 5.9
.2323
9.25
.3641
21.03 .8281
53/64
.0465
56
3.25
.1279
.2340
A
9.3
.3661
21.43
.8437
27/32
1.19 .0469
3/64
.1285
30
5.95
.2344
15/64
.3680 U
21.5 .8465
1.2 .0472
3.3 .1299
6.0 .2362
9.4
.3701
21.83
.8594
55/64
1.25 .0492 14
.1338
.2380 8 9.5
.3740
210
.8661
1.3
.0512
.1360
29 6.1
.2401 9.53
.3750 3/8
22.23
.8750
7/8
.0520
55
3.5
.1378
.2420 C
.3770 V
22.5
.8858
1.35 "
.0531
.1405
28
6.2
.2441
9.6
.3780
22.62 .8906 57/64
.0550
54
3.57
.1406
9/64
6.25
.2460
09.7
.3819 23.0
.9055
1.4
.0551
3.6
.1417
6.3
.2480
9.75
.3838
23.02
.9062
29/32
1.45 .0570
.1440
27
6.35 .2500
1/4 E
9.8 .3858
23.42 .9219
59/64
1.5
.0591
3.7
.1457
6.4
.2520 .3860
W
23.5 .9252
.0595 53
.1470 26
6.5
.2559
9.9
.3898
23.81
.9375 15/16
1.55 .0610
3.75
.1476 .2570 F
9.92 .3906 25/64
24.0
.9449
1.59
.0625
1/16
.1495
25
6.6
.2598 10.0
.3937 24.21
.9531
61/64
1.6
.0629
18
.1496
.2610
G .3970 X
24.5
.9646
.0635
52
.1520
24
6.7
.2638
.4040 Y
24.61
.9687
31/32
1.65 .0649
3.9
.1535
6.75
.2657
17/64
10.32 .4062 13/32
25.0 .9843
1.7
.0669 .1540 23
6.75 .2657 .4130 Z
25.03
.9844
63/64
.0670
51
197
.1562
5/32
.2660 H
10.5
.4134
25.4
1.0000 1
80280

NOTES
fm?t\
ftWPyA
rsa,
/T^W;-^

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1982 Jeep Technical Service Manual
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