jobmate 054-1200-0 User manual

Owner’s Manual
14.4 V Cordless Drill
054-1200-0
CAUTION:
Before using this
cordless drill or any of
its accessories, read
this manual and follow
all Safety Rules and
Operating Instructions.
General Safety Rules
Specific Safety Rules
and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
Imported by Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8
Rev 1.10 08/09/2009
Need Assistance?
Call us on our toll free customer support line: 1-866-JOBMATE
Technical questions
Replacement parts
Parts missing from package

2
SECTION
PAGE
SECTION
PAGE
Warranty ….……………………….
2
Know your cordless drill ………
9
Product specifications …………...
3
Accessories ……………………
10
Power tool safety …………………
3–5
Carton contents……..………....
10–11
Specific safety rules ……………..
5–6
Assembly & operation ..………
12–18
Battery & charger safety ………..
6–7
Maintenance …….……………..
18–20
Symbols …………………………..
8
Parts & service ..……..………..
21–23
WARRANTY
1-year Warranty
This JobMateTM product carries a one (1) year warranty against
defects in workmanship and materials. Trileaf Distribution agrees to
replace the defective product free of charge with the same model or
one of equal value or specification, within the stated warranty period,
when returned by the original purchaser with proof of purchase. This
product is not guaranteed against wear or breakage due to misuse
and/or abuse.
This product is not guaranteed if used for industrial or
commercial purposes.
TOLL FREE HELPLINE: 1-866-JOBMATE
TABLE OF CONTENTS

3
POWER TOOL SAFETY
DRILL
Chuck speeds ……………..
0–400/0–1150 RPM (no load)
Battery ……………………...
14.4 V
Clutch positions …………...
17 including drill mode
Keyless chuck ……………..
3/8”
Weight ……………………...
4 lb. 2 oz. (1.9 kg)
BATTERY & CHARGER
Battery Voltage ……………
14.4 V
Charger …………………….
3–4 Hour, Class 2
Charger Input ……………...
120 V AC, 60 Hz
Charger Output ……………
18 V DC, 500mA
Replacement Battery ……..
054-1255-0
WARNING: To avoid electrical hazards, fire hazards or damage to the battery
charger, use proper circuit protection.
The battery charger is wired at the factory for 120 V operation. It must be connected
to a 120 V, 15 A time delayed fuse or circuit breaker. To avoid shock or fire, replace
power cord immediately if it is worn, cut or damaged in any way.
SPECIFICATIONS
!
!
ALWAYS WEAR EYE PROTECTION
Any power tool can throw foreign objects into your eyes which could cause
permanent eye damage. ALWAYS wear safety goggles (not glasses) that
comply with ANSI safety standard Z87.1. Everyday glasses have only
impact resistant lenses. They ARE NOT safety glasses.
WARNING: Glasses or goggles not in compliance with ANSI Z87.1 could
cause serious injury when they break.
SAVE THESE INSTRUCTIONS FOR REFERENCE

4
GENERAL SAFETY RULES
WARNING: Read and understand
all instructions. Failure to follow all
instructions listed below may result in
electric shock, fire and/or serious personal
injury.
WORK AREA
Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gas or dust. Power
tools create sparks which may ignite the
dust or fumes.
Keep bystanders, children and visitors
away while operating the tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
Double insulated tools are equipped
with a polarized plug (one blade is wider
than the other). This plug will fit in a
polarized plug only one way. If the plug
does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a
qualified electrician to install a polarized
outlet. Do not change the plug in any
way. Double insulation eliminates the need
for the three-prong grounded power cord
and grounded power supply system.
Avoid body contact with grounded
surfaces such as pipes, radiators,
ranges and refrigerators. There is
increased risk of electric shock if your body
is grounded.
Do not expose power tools to rain or wet
conditions. Water entering the power tool
will increase the risk of electric shock.
Do not abuse the cord. Never use the
cord to carry the tools or pull the plug from
an outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace
damaged cords immediately. Damaged
cords increase the risk of electric shock.
When operating a power tool outside,
use an outdoor extension cord marked
“W-A” or “W”. These cords are rated for
outdoor use and reduce the risk of electric
shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use the tool while
tired or under the influence of drugs,
alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
Dress properly. Do not wear loose
clothing or jewellery.
Contain long hair. Keep your hair,
clothing and gloves away from moving
parts. Loose clothing, jewellery or long hair
can be caught in moving parts.
Avoid accidental starting. Be sure
switch is OFF before plugging in.
Carrying tools with your finger on the switch
or plugging in tools that have the switch
turned ON invites accidents.
Remove adjusting keys or wrenches
before turning the tool ON. A wrench or
key that is left attached to a rotating part of
the tool may result in personal injury.
POWER TOOL SAFETY
SAVE THESE INSTRUCTIONS FOR REFERENCE
!

5
SPECIFIC SAFETY RULES
Do not overreach. Keep proper footing
and balance at all times. Proper footing
and balance enables better control of the
tool in unexpected situations.
Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat or hearing protection must
be used under applicable conditions.
TOOL USE AND CARE
Use clamps or other practical method to
secure and support the workpiece on a
stable platform. Holding the work by hand
or against your body is unsafe and may
lead to loss of control.
Do not force the tool. Use the correct
tool for your application. The correct tool
will do the job better and safer at the rate
for which it is designed.
Do not use the tool if the switch does
not turn it ON or OFF. Any tool that cannot
be controlled with the switch is dangerous
and must be repaired.
Disconnect the plug from the power
source before making any adjustments,
changing accessories or storing the
tool. Such preventive safety measures
reduce the risk of starting the tool
accidentally.
Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting
tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier
to control.
Check for misalignment or binding of
moving parts, breakage of parts and any
other condition that may affect the tool’s
operation. If damaged, have the tool
serviced before using. Many accidents
are caused by poorly maintained tools.
Use only accessories that are
recommended by the manufacturer for
your model. Accessories that may be
suitable for one tool may become
hazardous when used on another tool.
SERVICE
Tool service must be performed only by
qualified personnel. Service or
maintenance performed by unqualified
personnel could result in risk of injury.
When servicing a tool, use only identical
replacement parts. Follow instructions
in the Maintenance section of this
manual. Use of unauthorized parts or
failure to follow Maintenance instructions
may create a risk of electric shock or injury.
WARNING: For your safety, do not
plug in your charger or install the
battery in the tool until you have
carefully read and understood this
Owner’s Manual.
Always wear eye protection. Any power
tool can throw foreign objects
into your eyes which could
cause permanent eye
damage. ALWAYS wear safety
goggles (not glasses) that comply with
ANSI safety standard Z87.1. Everyday
glasses have only impact resistant lenses.
They ARE NOT safety glasses.
POWER TOOL SAFETY
!
SAVE THESE INSTRUCTIONS FOR REFERENCE

6
WARNING: Glasses or goggles
not in compliance with ANSI Z87.1 could
cause serious injury when they break.
Do not wear gloves, neckties or loose
clothing.
Do not drill material too small to be
securely held.
Always keep hands out of the path of the
drill bit. Avoid awkward hand positions
where a sudden slip could cause your hand
to move into the path of the drill bit.
Secure workpiece. Use clamps or a vice
to hold the workpiece. It is safer than using
your hand and it frees both hands to
operate the tool.
Make sure there are no nails or foreign
objects in the part of the workpiece to be
drilled.
To avoid injury from accidental starting,
always remove the battery from the tool
before installing or removing a drill bit.
Do not install or use any drill bit that
exceeds 7” (175 mm) in length or extends
more than 6” (150 mm) beyond the chuck
jaws. They can bend or break suddenly.
Before starting the operation, jog the drill
switch to make sure the drill bit does not
wobble or vibrate.
Do not use fly cutters or multiple-part hole
cutters, as they can come apart or become
unbalanced in use.
Make sure the spindle has come to a
complete stop before touching the chuck or
attempting to change the drill bit.
Always make sure the chuck is tight and
the drill bit firmly tightened in the chuck
before starting drill.
Do not store or carry battery in a manner
in which metal objects could contact the
exposed metal end. Do not place battery
in aprons, pockets, drawers, etc. with loose
nails, screws, keys etc. The battery could
short circuit causing a fire, personal injury
or damage to the battery.
Never attempt to open the battery for
any reason. If the housing of the battery
breaks or cracks, immediately
discontinue use and do not recharge.
Do not charge the battery if it is wet or
shows any evidence of corrosion.
A small leakage from the battery may occur
under extreme usage, charging or
temperature conditions. This does not
indicate a failure. If however, the outer
seal is broken and this leakage gets on
your skin, follow these steps:
1. Wash immediately with soap and
water.
2. Neutralize with a mild acid such as
lemon juice or vinegar.
3. If liquid gets into your eyes, flush
immediately with clean water for a
minimum of 10 minutes and seek
medical attention.
NOTE: The battery liquid is a 20–35%
solution of potassium hydroxide.
SPECIFIC SAFETY RULES
!
BATTERY & CHARGER
SAFETY
SAVE THESE INSTRUCTIONS FOR REFERENCE

7
Do not incinerate the battery. It can
explode in a fire.
Do not use an extension cord. Plug the
charger cord directly into an electrical
outlet.
Use the charger only in a standard 120 V
60 Hz electrical outlet.
Charge the battery only with the charger
supplied with the drill.
Do not use the charger in wet or damp
conditions. It is intended for indoor use
only. Do not use the charger near sinks or
tubs. Do not immerse the charger in water.
Do not allow the cord to hang over the
edge of a table or counter or touch hot
surfaces. The charger should be placed
away from sinks and hot surfaces.
Do not use charger to charge any
batteries other than the drill batteries.
Other batteries may explode.
Do not operate charger if cord or plug is
damaged. Replace damaged cord and plug
immediately.
Do not operate charger if it has received
a sharp blow, been dropped or otherwise
damaged in any way. Have a qualified
technician examine the charger and repair
it if necessary. Do not disassemble the
charger.
Do NOT charge batteries when the work
area or the battery temperature is at or
below 0° C (32° F) or above
45° C (113° F).
Unplug the charger when not in use and
before cleaning or maintenance.
Do not abuse the cord. To reduce the risk
of damage to the electric cord or plug,
never carry the charger by the cord or yank
the cord to pull the plug. Always grasp the
plug and pull to disconnect. Always keep
the cord away from heat, oil and sharp
edges.
Do NOT leave the charger plugged in for
longer than 4 hours. The battery will be
fully charged within 4 hours. Leaving the
charger plugged in for longer than 4 hours
may damage the battery and void the
warranty.
NOTE: See Pages 19 & 20 for
detailed information on exercising the
battery for peak performance and for
disposal of defective batteries.
BATTERY & CHARGER SAFETY
SAVE THESE INSTRUCTIONS FOR REFERENCE

8
V
volts
A
amperes
Hz
hertz
W
watt
kW
kilowatts
microfarads
L
litres
kg
kilograms
H
hours
N/cm2
newtons per square
centimetre
Pa
pascals
Min
minutes
S
seconds
alternating current
three-phase alternating
current
three-phase alternating
current with neutral
direct current
no load speed
alternating or direct current
class II construction
splash proof construction
watertight construction
protective earthing at
earthing terminal, Class I
tools
revolutions or
reciprocations per minute
diameter
off position
arrow
warning symbol
recycle
Ni-
Cd
nickel-cadmium battery
do not throw in garbage
do not charge over 50°C
do not immerse in water
do not throw in fire
WARNING: Some of the following symbols may be used on your
tool. Please study them and learn their meaning. Proper interpretation
of these symbols will allow you to operate the tool better and safer.
!
SYMBOLS
This symbol designates that
this tool is listed with both
Canadian and U.S.
requirements by Underwriters
Laboratories.
61TN
E213739
JD610814

9
KNOW YOUR CORDLESS DRILL
Charger
stand
Battery
charger
3/8” Keyless
chuck
Clutch
Forward /
reverse switch
On-board
screwdriver
bit storage
14.4 V Battery
pack
Carry strap
Trigger switch
Spirit level
Two speed
gearbox

10
ACCESSORIES & CARTON CONTENTS
AVAILABLE ACCESSORIES
WARNING: Use only accessories
recommended for this cordless drill.
Follow instructions that accompany
accessories. Use of improper
accessories may cause injury to the
operator or damage to the cordless drill.
Do not use any accessory unless you have
completely read the instructions or Owner’s
Manual for that accessory.
Drill bits
Screwdriver bits
WARNING: If any part is missing
or damaged, do not plug the charger
into the power source until the missing
or damaged part is replaced.
Carefully unpack the drill. Compare
contents against the “Drill Components”
chart at right.
NOTE: See illustration of drill components
on Page 11.
WARNING: To avoid fire or toxic
reaction, never use gasoline, naphtha,
acetone, lacquer thinner or similar
highly volatile solvents to clean the tool.
CARTON CONTENTS
!
!
!
DRILL COMPONENTS
KEY
DESCRIPTION
QTY
A
Drill
1
B
Double ended
screwdriver bits
#1 & #2
#2 & 6 mm
1
1
C
Battery pack
1
D
Battery charger stand
1
E
Battery charger
1
Owner’s manual
1
ACCESSORIES IN TOTE BAG
(NOT ILLUSTRATED)
DESCRIPTION
QTY
High-speed steel drill bits:
1/16" (x2), 5/64" (x2),
3/32" (x2), 7/64" (x2),
1/8" (x2), 9/64" (x2)
12
Masonry drill bits:
1/8”, 5/32”, 3/16”, 1/4”, 5/16”, 3/8”
6
1” (25mm) screwdriver bits:
#0 (x2), #1 (x2), #2 (x2),
#3 (x2)
#10, #15, #20, #25, #27, #30,
#40
5/64" (x2), 3/32" (x2), 1/8" (x2),
5/32" (x2), 3/16" (x2), 1/4" (x2),
9/32" (x2)
8
7
14
1” (25mm) screwdriver bits:
7/64" (x2), 5/32 "(x2),
13/64" (x2), 7/32" (x2), 15/64" (x2),
1/4" (x2)
#0 (x2), #1 (x2), #2 (x2),
#3 (x2)
#0 (x2), #1 (x2), #2 (x2),
#3 (x2)
12
8
8
Wood boring bits –Brad Point:
1/8”, 5/32", 3/16”, 1/4”, 5/16”
5
Magnetic bit holder
1
Nut drivers:
3/16" (x2), 7/32" (x2), 1/4" (x2),
9/32" (x2), 5/16" (x2), 11/32" (x2),
3/8" (x2), 7/16" (x2)
16
Socket adaptor
1
Accessory tote bag
1

11
CARTON CONTENTS

12
CHARGING THE BATTERY PACK
1. Place the battery (1) in a dry location
near a 120 V 60 Hz electrical outlet
(see Fig. 1)
2. Place the charger base (2) over the
matching slots (3) of the battery.
NOTE: Make sure the charger stand is
pressed fully onto the battery until the
battery latches (4) “click” into place.
3. Insert small charger plug (5) into
charger stand receptacle (6) and plug
the battery charger (7) into the 120 V
60 Hz wall receptacle.
NOTE:
a) The green indicator light (8) will turn
ON indicating the charger is “live”.
b) The red indicator light (9) will come
ON when the battery pack is properly
inserted into the charger stand.
c) If red indicator light does not come
ON, check to make sure battery pack
is inserted fully into the charger and
the electrical outlet is working properly.
NOTES:
a) A new battery pack or one that is
completely run down should be charged for
4 hours. After normal use, a battery pack
should be fully charged in about 3 hours.
b) Do NOT leave the charger plugged in for
longer than 4 hours. The battery will be fully
charged within 4 hours. Leaving the
charger plugged in for longer than 4 hours
may damage the battery and void the
warranty.
c) It is normal for the battery charger to
hum and be warm to the touch during
operation.
d) If the battery pack does not charge
properly, check to make sure the electrical
outlet is “live”.
e) The battery pack should only be charged
in an area where the temperature is
between 0–45°C (32–113°F).
INSTALLING THE BATTERY PACK IN
THE DRILL
1. Remove the discharged battery pack
(1) from the tool by pressing the
battery release buttons (2) on each
side of the battery pack and pulling the
battery pack out of the tool handle (3)
(see Fig. 2).
2. Insert the fully charged battery pack
into the matching slots in the tool
handle where the discharged battery
pack has been removed.
NOTE: The battery release buttons will
“click” into place when the battery pack
is fully installed.
WARNING: Do not immerse
battery pack in water. Sudden cooling
could cause a hot battery to explode or
leak.
!
ASSEMBLY & OPERATION
Fig. 1
NOTE: Do NOT leave the
charger plugged in for longer
than 4 hours. The battery will
be fully charged within 4
hours. Leaving the charger
plugged in for longer than 4
hours may damage the
battery and void the warranty.

13
ON-BOARD SCREWDRIVER BIT
STORAGE
Convenient on-board screwdriver bit
storage (1) is provided at the rear of the drill
housing (see Fig. 3).
TORQUE ADJUSTMENT
Your drill is equipped with an adjustable
torque clutch for driving different types of
screws into different types of materials. The
proper setting depends upon the type of
material and size of screw being used.
Adjust the torque setting as follows:
1. Identify the torque settings located on
the torque adjustment ring (1) (see
Fig. 4).
2. Rotate adjustment ring to align the
correct torque setting number with the
torque indicator arrow (2). See chart
below for correct torque settings.
1–4 For driving small screws
9–11 For driving screws into soft &
5–8 For driving medium sized
screws into soft materials
9–12 For driving screws into soft &
medium-density materials
13–14 For driving screws into
hardwood
15–16 For driving large screws
Use highest setting for drilling.
This position is marked with a
picture of a drill bit on the torque
adjustment ring.
FORWARD/REVERSE SWITCH
The forward/reverse switch (1) is
conveniently mounted above the trigger
switch (2) (see Fig. 5). To make the drill
rotate clockwise (for drilling) push the
forward / reverse switch to the left. To make
the drill rotate counter-clockwise for
removing screws, push the forward /
reverse switch to the right.
NOTES:
a) Never change position of the
forward/reverse switch while chuck is
turning.
b) The trigger switch will NOT function with
the forward/reverse switch in the middle
position.
ASSEMBLY & OPERATION
Fig. 4
Fig. 2
Fig. 3
Fig. 5

14
TWO-SPEED GEARBOX
Set the speed control switch (1) to the
desired speed (Fig. 6). Slide the speed
control switch DOWN for low-speed
operation. Slide the speed control switch
UP for high-speed operation.
NOTES:
a) Use low-speed setting for drilling large
holes and for driving screws.
b) Use high-speed setting for drilling small
holes.
c) Do NOT change the speed control switch
position while drill is turned ON. Damage to
the gears may result.
VARIABLE SPEED TRIGGER SWITCH
This drill is equipped with a variable speed
ON/OFF trigger switch.
1. To start drill, gently squeeze the trigger
switch (1) (see Fig. 7).
NOTE: Drill will turn at its slowest
speed when the trigger switch is
depressed slightly. The drill will turn at
its fastest speed when the trigger
switch is fully depressed.
2. To stop the drill, release the trigger
switch.
NOTE: Drilling at a slow speed for an
extended period of time may cause the drill
motor or the battery pack to overheat. If the
drill or battery get hot, stop drilling and
allow to cool for at least 15 minutes.
INSTALLING DRILL BITS
WARNING: Never hold the chuck
body with one hand and use the drill
power to rotate the drill body to loosen
or tighten bits. Serious injury may
result.
1. To open the keyless drill chuck, grasp
and hold the chuck body (1) and rotate
it in a counter-clockwise direction (2)
until the chuck jaws (3) open wide
enough to accept the bit (see Fig. 8).
NOTE: The chuck spindle will
automatically lock when drill is
stopped.
2. Insert bit into the chuck the full length
of the jaws. Raise the front of your drill
slightly to prevent the bit from falling
out of the chuck jaws.
3. Tighten the chuck jaws onto the bit by
turning the chuck body in a clockwise
direction.
NOTE: Make sure the bit is properly
aligned in the jaws and NOT at an
angle. An improperly aligned bit could
be thrown from the chuck when the drill
is started. Make sure the chuck jaws
grasp the flat sides of a screwdriver bit.
ASSEMBLY & OPERATION
!
Fig. 8
Fig. 6
Fig. 7

15
ASSEMBLY & OPERATION
INSTALLING DRILL BITS –cont’d
4. Finish tightening the chuck jaws. Firmly
grasp the chuck body with your hand
and rotate it in a clockwise direction.
The automatic spindle lock will prevent
the spindle from rotating while the
chuck body is being tightened.
NOTE: Hand tighten chuck jaws. Do
NOT use pliers.
WARNING: Do not insert drill bit
into chuck and tighten as shown in
Fig. 9. Drill bit MUST be properly
inserted with all three chuck jaws
holding the bit centred in the chuck.
Failure to properly insert drill bit could
cause the drill bit to be thrown from the
chuck resulting in possible serious
injury or damage to the chuck.
REMOVING BITS
1. To open the keyless drill chuck, grasp
and hold the chuck collar and rotate it
in a counter-clockwise direction until
the chuck jaws open and release the
bit.
2. Remove the drill bit.
LEVELING THE DRILL
The drill is equipped with a horizontal level
to assist in keeping the drill “level” while
drilling horizontal holes.
The horizontal level (1) is located in the top
of the drill housing (see Fig. 10). To
maintain a horizontal drilling position, hold
the drill so the bubble (2) is touching both
level indicator lines (3).
!
Have you read “POWER TOOL
SAFETY”, “SPECIFIC SAFETY
RULES”, “BATTERY & CHARGER
SAFETY” and “SYMBOLS” on pages
3, 4, 5, 6, 7 & 8 of this Manual? If not,
please do so before you operate this
drill. Your safety depends on it!
Every time you use the drill you
should verify the following:
1. Chuck is tight.
2. Workpiece is properly secured.
3. Safety glasses are being worn.
Failure to adhere to these safety
rules can greatly increase the
chances of injury.
WARNING
!
Fig. 9
Fig. 10

16
DRILLING
When drilling into smooth, hard surfaces
such as metal, use a centre punch to mark
the desired hole location. This will prevent
the drill bit from slipping off centre as the
hole is started.
The workpiece to be drilled should be
secured in a vise or with clamps to keep it
from turning as the drill bit rotates (see
Fig. 11).
1. Check drill bit to make sure it is firmly
locked into the drill chuck and the
forward/reverse switch is in the forward
position.
2. Set torque clutch to highest setting.
3. Hold the drill firmly with both hands
whenever possible. Use one hand to
grasp the handle and switch and the
other to grasp the body of the drill.
NOTE: Make sure the hand placed on
the body of the drill does not cover the
air vents. Covering these air vents will
reduce the motor cooling and possibly
lead to overheating the motor.
4. While holding the drill firmly, place the
point of the drill bit at the point to be
drilled. Depress the switch trigger to
start the drill.
NOTE: Always use a higher drill speed
when drilling small holes. Use a slower
drill speed when drilling large holes.
5. Move the drill bit into the workpiece
applying only enough pressure to keep
the bit cutting. Do not force the drill bit
or apply sideways pressure to elongate
the hole.
WARNING: Be prepared for
binding and bit breakthrough. When
these situations occur, the drill bit has a
tendency to grab the workpiece. This
action will kick the drill opposite to the
direction of drill bit rotation and could
cause loss of control when breaking
through material as you complete
drilling the hole. If you are not prepared,
this loss of control can result in serious
injury.
When drilling metals, use a light oil on the
drill bit to keep it from overheating. The oil
will prolong the life of the drill bit and
improve the drill cutting action. If the bit
jams in the workpiece or if the drill stalls,
release the trigger switch immediately.
Remove the bit from the workpiece and
determine the reason for jamming.
DRIVING SCREWS
When driving screws, care must be taken to
use the bit that correctly fits the screw
being driven. Make sure you use the largest
bit size that will properly fit into the head of
the screw.
!
ASSEMBLY & OPERATION
Fig. 11

17
DRIVING SCREWS –cont’d
1. Select the correct screwdriver bit for
the screw being driven.
2. Fasten the screwdriver bit into the
chuck, making sure the flats of the bit
are gripped by the chuck jaws.
3. Set the torque clutch to the appropriate
setting based on the chart shown on
Page 13.
NOTE: If material is particularly soft or
porous, set the torque clutch at a lower
setting to avoid overdriving the screw.
4. If the screw is driven too far into the
workpiece before the clutch releases,
set the clutch to a lower setting and do
not pull the trigger switch fully back. If
the screw is not driven far enough into
the workpiece, set the clutch at a
higher setting.
NOTE: Do not continue to drive the
screw once the clutch has released.
This will damage the clutch.
CHUCK REMOVAL
To remove the chuck:
1. Remove the battery pack from the drill.
2. Insert a 5/16” or larger hex key (1) into
the chuck (2) and tighten the chuck
jaws securely. Make sure each of the
chuck jaws (3) is seated on the flat
surfaces of the hex key (see Fig. 12).
3. Tap the hex key sharply with a mallet
(4) in a clockwise direction. This action
will loosen the screw in the chuck for
easy removal.
CHUCK REMOVAL –cont’d
4. Open chuck jaws and remove hex key.
5. Open chuck jaws as far as possible.
6. Remove the chuck screw using a
#2 screwdriver (see Fig. 13).
NOTE: Turn screw CLOCKWISE to
remove it. This screw has a left-
handed thread.
7. Insert the hex key into the chuck and
tighten jaws of chuck securely
(see Fig. 14). Tap the hex key sharply
with a mallet in a COUNTER-
CLOCKWISE direction. This will loosen
the chuck on the spindle. The chuck
can now be unscrewed and removed
from the spindle by hand.
ASSEMBLY & OPERATION
Fig. 12
Fig. 13

18
MAINTENANCE
RETIGHTENING LOOSE CHUCK
After installing the chuck once it has been
removed, the chuck may become loose on
the spindle and develop a wobble. Also, the
chuck screw may become loose causing
the chuck jaws to bind and prevent them
from closing. To tighten the chuck, follow
these steps:
1. Insert hex key into chuck and tighten
chuck securely.
2. Tap hex key sharply with a mallet in a
CLOCKWISE direction (see Fig. 12).
This will tighten the chuck on the
spindle.
3. Open chuck jaws and remove the hex
key.
4. Tighten the chuck screw using a #2
screwdriver.
NOTE: Turn screw COUNTER-
CLOCKWISE to tighten it. This screw
has a left-handed thread.
GENERAL
WARNING: When servicing, use
only identical JobMate™replacement
parts. Use of any other part may create a
hazard or cause product damage.
DO NOT use solvents when cleaning
plastic parts. Most plastics are susceptible
to damage from various types of
commercial solvents and may be damaged
by their use. Use clean cloth to remove dirt,
dust, oil, grease etc.
WARNING: Do not at any time
allow brake fluids, gasoline, petroleum-
based products, penetrating oils, etc. to
come in contact with plastic parts. They
contain chemicals that can damage,
weaken or destroy plastic.
DO NOT abuse power tools. Abusive
practices can damage the tool as well as
the workpiece.
WARNING: DO NOT attempt to
modify tools or create accessories not
recommended. Any such alteration or
modification is misuse and could result
in a hazardous condition leading to
possible serious injury. It will also void
the warranty.
LUBRICATION
All of the bearings in this tool are lubricated
with a sufficient amount of high-grade
lubricant for the life of the unit under normal
conditions. Therefore, no further lubrication
is required.
!
!
!
Fig. 14
ASSEMBLY & OPERATION

19
BATTERY PACK REMOVAL AND
PREPARATION FOR RECYCLING
To preserve our natural resources, please
recycle or dispose of batteries properly.
This product contains nickel-cadmium
batteries. Never dispose of nickel-cadmium
batteries in your normal household garbage
or in landfill sites as they will add to the
pollution of the environment.
Consult your local waste authority for
information regarding available recycling
and disposal options.
WARNING: Upon removal of the
battery pack, cover the terminals of the
battery pack with electrical or heavy-
duty adhesive tape. Never touch both
terminals with metal objects or body
parts as a short circuit may result. Keep
away from children. Do not attempt to
destroy or disassemble battery pack or
remove any of its components. Nickel-
cadmium batteries must be recycled or
disposed of properly. Failure to comply
with these warnings could result in fire
and serious injury.
BATTERY MAINTENANCE
For power, long operational life and light
weight your tool is powered by a Nickel-
cadmium battery pack.
Nickel-cadmium batteries are powerful,
rugged and will provide hundreds of
charge/discharge cycles if properly
maintained and periodically ‘exercised’.
Exercising is required to recover most of the
capacity lost during usage. This process
reduces the size of the active cadmium
hydroxide crystals on the anode, to expose
all surface area and restore capacity.
How to care for your Nickel-cadmium
battery
1. Never allow a battery to freeze.
2. Never charge a battery that has been
stored at or below 0° or above 45° C.
Allow it to sit at room temperature for
at least 30 minutes before charging.
3. Do not charge a battery if it feels
warm to the touch.
4. Never charge a battery after a short
use. Let it sit until it is needed again.
5. Never charge the battery until the tool
in which it is being used can not
produce useful work.
6. Do not leave a battery on the charger
after charging time has expired;
usually 4 hours. Your charger will not
damage the battery. However, the
heat it produces shortens the battery
operational life.
!
MAINTENANCE

20
HOW TO EXERCISE A NICKEL-
CADMIUM BATTERY
1. Every two months or after 30
charge/discharge cycles, whichever
comes first, fully discharge your
battery. To fully discharge the battery,
place it in the tool that it came with
and work with the tool until it nearly
stops and no longer produces useful
action.
2. If the tool came in a kit with a
worklight, insert the battery into the
light. Turn the switch ON and leave it
ON until the filament is cherry red.
3. Let the battery rest for 30 minutes at
room temperature (approximately
21°C) before charging.
4. Charge the fully discharged battery for
4 hours at room temperature.
MAINTENANCE