Jolywood JW-HD120N User manual

INSTALLATION
MANUAL
Jolywood N-type Mono-crystalline Double Glass Module
All rights reserved © Jolywood (Taizhou) Solar Technology Co., Ltd

1.0
1.1
1.2
2.0
2.1
2.2
2.3
3.0
3.1
3.2
3.3
3.4
4.0
4.1
4.2
5.0
5.1
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
6.0
6.1
6.2
6.3
6.3.1
6.3.2
6.3.3
7.0
03
03
03
03
03
03
04
04
05
06
06
06
06
06
07
07
08
09
09
09
10
12
13
14
14
15
15
16
16
16
16
Introduction
Disclaimer
Limitation of Liability
Safety Precautions
Warning
General Safety
Operation instruction
Unload Transportation and Storage
Marks on Outer Packaging
Unloading Warning
Secondary Transportation and Precautions
Storge
Unpacking Instruction
Unpacking Safety Instruction
Unpacking Steps
Installation
Installation Safety
Installation Method
Mechanical Installation and Precautions
Grounding
Electrical installation
Maintenance for PV Modules
Module Visual Inspection and Replacement
Connector and Cable Inspection
Cleaning
Water quality requirements
Module Inspection after Cleaning
Troubleshooting
Technical Issues or Claims
Framed Bifacial Double-Glass modules（installation with clamps）
Framed Bifacial Double-Glass modules（installation with bolt）
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Contents
2
Revision Date 2020/3/16
Version: JW-Install-D-2020-V1
Jolywood (Taizhou) Solar Technology Co.,Ltd.
Kaiyang Rd., Jiangyan EconomicDevelopment zone, Taizhou City, Jiangsu Province, P. R. Chinawww.jolywood.cn[email protected]
[phone]
Installation Manual - Jolywood N-type Mono-crystalline Double Glass Module

3
1.0
Introduction 1.1
Declaration
1.2
Limitation of Liability
2 Safety precautions
2.1
Warning
2.2 General Safety
2.2.1
Jolywood (Taizhou) Solar Technology Co.,Ltd.
Kaiyang Rd., Jiangyan EconomicDevelopment zone, Taizhou City, Jiangsu Province, P. R. Chinawww.jolywood.cn[email protected]
[phone]
This manual contains relevant information
about the installation methods and safe
operation of photovoltaic modules (hereinafter
referred to as "modules") of Jolywood Solar
Technology Co., Ltd (hereinafter referred to
as "Jolywood"). Now the standard modules
JW-HD120 series, JW-HD144 series are
included, the manual would be updated when
new module introduced in the future. Failure
to follow these safety guidelines may result
in personal injury or death
It is strictly forbidden to use modules with
broken glass. Damaged modules must not be
repaired. Contact with the surface of the modules
may cause electric shock. Do not disassemble
the module or remove any part of the module.
Before installing, wiring, operating or
maintaining modules, you should read and
understand all safety rules. Modules will generate
electricity when exposed under a light source
environment. The generate electricity from array
of multiple modules would cause fatal electric
shock or burns. Person without authorization and
relevant training should not touch modules and
wiring terminals.
For any of the following injuries or losses,
including but not limited to bodily injury and property
damage caused by module operation, system
installation errors, and failure to follow the instructions
of this manual, Jolywood is not responsible for that.
Jolywood reserves the right to change this
installation manual without prior notice. Jolywood
does not make any guarantee for any express or
implied information contained in this manual. If
customer fails to follow the requirements listed in
this manual during the installation of the modules,
the limited product warranty provided would be
invalidated.
The modules of Jolywood have passed the
tests of IEC standards in certification agencies.
Please rest assured that you can use them under
the premise of complying with the requirements of
this installation manual.
The module installer must inform the end
customer (or consumer) of the above matters
accordingly.
Please store this guide in a safe place for
future reference (maintenance), which would also be
useful when selling or disposing of the modules.
The installer must read and understand this
guide before installation. Any question, please
contact our customer service department or our
local representative for more detailed information.
The installer must follow all safety precautions in
this guide, local requirements,regulations of laws
or authorized agencies requirements. Before
installing a solar photovoltaic system, the installer
should be familiar with its mechanical and
electrical requirements. The installer required
relevant professional knowledge, and the system
must be installed and maintained by qualified
person with professional knowledge.
Installation Manual - Jolywood N-type Mono-crystalline Double Glass Module

2.3 operation instruction
2.3.1
3.0
Unload Transportation and Storage
2.2.2
2.3.2
2.3.3
2.3.4
2.2.3
2.2.4
2.2.5
4
Jolywood (Taizhou) Solar Technology Co.,Ltd.
Kaiyang Rd., Jiangyan EconomicDevelopment zone, Taizhou City, Jiangsu Province, P. R. Chinawww.jolywood.cn[email protected]
[phone]
Preventive measures and general safety rules:
Modules should be stored in the original
box before installation. Please protect the package
from damage. Transport the modules and unpack
the modules according to the recommended
shipping method and unpacking procedure.
Avoid damaging modules, scratching or striking
the modules. Do not apply pressure directly on the
unit during transportation. Improper transportation
or installation may damage the modules, which
excluded from the warranty. Do not stand, climb,
walk or jump on unpacked pallets of modules.
It is forbidden to climb, step on, stand, walk
or jump directly on the package or module.
Only work in a dry environment, and only use
dry tools. Do not work in a humid environment
without wearing any protective measures. When
exposed under the sun, no matter whether module
is connected or not, please do not directly touch
junction box, connector, cable or other charged
objects of module without any protection
Please do not use water to extinguish fire
when the power is on.
Do not install or operate modules during
wet or windy weather.
In order to avoid damage module, please
do not scratch or hit module, and do not use
paint or adhesive on the front or back side of
module. In order to ensure insulation performance
of modules from be damaged, please avoid
scratching, cutting the cables and connectors or
exposed under the sun for a long time. Do not
drop module or drop other things onto the module
surface. Do not place any heavy or sharp objects
on the module surface.
According to the National Electrical Code,
the maximum system voltage shall not exceed 1500V.
Do not connect the positive terminal of a
single module to the positive terminal of another
module. Please make sure that the polarity of
each module or module string is not opposite to
other modules or module strings. Please make
sure that there are no gaps between the insulating
washers of the joint. If there are gaps between
the insulating washers, it may cause the risk of
fire or electric shock.
The operator of the system requires
relevant professional knowledge, and the
system must be installed and maintained by
qualified person with professional knowledge.
Persons without authorization and relevant
training should not touch modules and
approach the installation area or module
storage area.
Do not artificially gather sunlight on these solar
modules.
Installation Manual - Jolywood N-type Mono-crystalline Double Glass Module

3.1.1 Prohibit modules from discarded at random,
need special recycling
3.1.2 Prohibit modules from rain or
3.1.3 Modules in carton are fragile items,
which shall handle with care
3.1.4 The package should be vertically up
when transported
3.1.5 Do not step on or stand above the
package and modules
3.1.6 Do not stack the modules on the outer
packaging. The highest number of
3.1
Marks on Outer Packaging
2
5
Jolywood (Taizhou) Solar Technology Co.,Ltd.
Kaiyang Rd., Jiangyan EconomicDevelopment zone, Taizhou City, Jiangsu Province, P. R. Chinawww.jolywood.cn[email protected]
[phone]
Always work under a dry environment,
ensure that all modules and electrical contacts
are clean and dry before installation. If it is
necessary to store the modules outdoors for a
certain period of time, always cover module
and ensure that the glass surface is facing
down on a soft surface, preventing water from
entering inside of the module, preventing
connectors from be damaged. Unpacking must
be operated by two or more people at the same
time. Do not lift module by grasping module
terminal box or lead wires. Use both hands to
carry the module and do not stack modules.
Do not place modules in an environment without
reliable support or unfixed. Do not place any
heavy objects or sharp objects on modules.
Installation Manual - Jolywood N-type Mono-crystalline Double Glass Module

3.2 Unloading Instructions
3.2.1
3.4 Storge
3.4.1
3.3 Secondary Transportation
and Precautions
3.3.1
3.2.2
When the module is temporarily stored
in the project, place the module in a dry and
ventilated place. Do not stack modules at
the project site. Cover the modules with a
tarpaulin and use a curtain or mesh belt to
reinforce the tarpaulin to protect the modules
from moisture and rain.
3.3.2
3.4.2
6
Jolywood (Taizhou) Solar Technology Co.,Ltd.
Kaiyang Rd., Jiangyan EconomicDevelopment zone, Taizhou City, Jiangsu Province, P. R. Chinawww.jolywood.cn[email protected]
[phone]
Warehouse requirement: Humidity <70%;
Temperature: -20°C ~+50°C. Modules should
be stacked less than 2 layers.
It is forbidden to let modules be exposed to
the rain or get wet. If it is necessary to store
modules outdoors for a certain period of time,
modules should always be covered.
packaging when the project checked at the site.
One layer stacking for transport only allowed
at project site. During transport, secure the box
to the transport platform to ensure that the package
does not roll over. Do not use tricycle transport
modules. Do not handle the module with rope.
Singleback modules are prohibited, and it is
prohibited to carry or drag components through
the wires or junction boxes of the modules.
It is forbidden to remove the original
If the module would be transported for a
too long distance or stored for a long period,
it is forbidden to remove the original package.
Modules packaged with original package could
be transported by land, sea or air. During
transportation, fixing the package to the
transport platform to ensure it would not be
tumbled. Taking land transportation as an
example. When transported with truck, stacking
up should be less than two layers, it is forbidden
to cut thepackaging belts of packages.
When unloading the modules from the
transport vehicle, use a reasonable lifting fixture
to allow up to two brackets per sling. Before lifting,
make sure that the trays and cartons damaged,
skewed, and that the hoisting ropes are durable.
When the hoisting is on the ground, the two men
put the carton gently on the project in a relatively
flat position. Using a forklift to remove the
components from the truck, and the unloaded
modules placed on a level surface.
Installation Manual - Jolywood N-type Mono-crystalline Double Glass Module
4.0 Unpacking instruction
4.1 Unpacking safety instruction
4.1.1
When unpacking outdoors, it is forbidden
to work under the conditions of rain. Because
the carton will become soft and open after the
rain, the photovoltaic modules inside will come
out and cause damage to the modules or bruises.
If there is wind on the site, special attention should
be paid to safety. Especially in the case of high
winds, it is recommended not to carry the modules
and properly fix the modules that have been
unpacked.

4.1.2
The work floor needs to ensure that
the package can be placed horizontally
and stably. Use a supportive removal tool
when disassembling the carton to prevent
the modules from falling down.
4.1.5
Each module needs to be lifted by 2
people. Do not lift the module by grasping
the module terminal box or lead wires.
Use both hands to carry the module and
do not stack the modules.
4.1.6
The unpacked modules must completely
be assembled and prohibited from being
stacked at the project site. 5.0
Installation
Double glass modules produced by
Jolywood could work for more than 30 years
under proper conditions. Modules with an
expired life should be reasonably disposed
in accordance with local laws and regulations.
Besides requirement of IEC certification,
4.2.4
Modules removed out of package are
prohibited from leaning against a without
reliable support or an unfixed object
4.2.3
When removing modules from package,
two man stand must stand on each side of
the box while lifting the module, one hand
grasping the corner of the module, the other
hand grasping the short side of the module.
When unpacking on a horizontal floor, remove
modules from one side to the other side of
package, and then carry them. If unpacking
on a non-horizontal floor, use a supportive
tool to ensure package placed verticality.
4.2.2
When unpacking, cut all vertical packing
belts with a blade or scissors, first cut the
long side packing belt, then cut the short
side packing belt; remove the upper cover
of the carton and take out two or three upper
lifting brackets.
4.2 Unpacking steps
4.2.1
Before unpacking, please check the
product name and serial number on the A4
paper of the outer box, and prohibit the
custom unpacking method.
4.1.4
The outer package can query the
modules information, please read it
carefully before unpacking.
4.1.3
Wear protective gloves during
unpacking to avoid injury and fingerprints
on the glass surface.
7
Jolywood (Taizhou) Solar Technology Co.,Ltd.
Kaiyang Rd., Jiangyan EconomicDevelopment zone, Taizhou City, Jiangsu Province, P. R. Chinawww.jolywood.cn[email protected]
[phone]
Installation Manual - Jolywood N-type Mono-crystalline Double Glass Module

5.1.8
After modules are installed, the cables
should be fixed or tied to avoid exposed
under direct sunlight after installation,
which would prevent cable from aging.
Low-hanging cables can cause various
problems, such as electric leakage and
fire.
5.1.9
The application level of module
produced by Jolywood is Class A. modules
with different color should be avoided from
installed in the same array or roof
5.1.7
When installing modules, do not work
alone, and keep working with a team of two
or more men.
5.1.6
Do not damage the back glass of the
assembly while bolting the assembly to the
bracket during assembly. If you need to replace
5.1.3
When installing modules, only work in a
dry environment with dry tools. Do not work
in a humid environment without wearing any
protective measures. Do not install modules
under any rainy, snowy or windy conditions.
Keep the connectors dry and clean when
installing modules to avoid the risk of electric
shock. If the terminal of the module is wet,
no work could be done, otherwise electric
shock may be caused. Modules should be
installed immediately after unpacked.
5.1.4
Do not wear metal rings, wristwatches,
earrings, nose rings, lip rings, or other metal
materials when installing or repairing PV systems.
5.1.5
Use opaque materials to cover the module
completely during installation. Do not open the
electrical connection or pull out the connector
while the circuit is under load. Do not touch the
modules during installation unless necessary.
Glass surfaces and brackets may have high
temperature, which might lead to the risk of
hazards of burns and electric shock.
5.1.2
Do not remove module package before
installation.
5.1 Installation Safety
5.1.1
The solar modules of Jolywood can
install horizontally or vertically, but the lateral
installation can minimize the influence of dust
on the shading of the modules.
the product has been tested to verify its
resistance to ammonia, which may be present
near the cowshed, whether it could work in a
wet(coastal) areas, areas where sandstorms
occur frequently are also tested.
8
Jolywood (Taizhou) Solar Technology Co.,Ltd.
Kaiyang Rd., Jiangyan EconomicDevelopment zone, Taizhou City, Jiangsu Province, P. R. Chinawww.jolywood.cn[email protected]
[phone]
Installation Manual - Jolywood N-type Mono-crystalline Double Glass Module

Fixture installation meth：
①frame ②clip ③ M8 bolt ④mounting rail
④
②
③
①
5.2.2
Framed Bifacial Double-Glass
modules（installation with clamps）
5.2 Installation method
5.2.1
Mechanical installation and precautions
Modules could be mounted with clamps
or bezels. Modules Installation must be
carried out according to the following
examples and recommendations. If the
installation method is different from
below methods, please consult Jolywood
local technical support or after-sales, to
obtain the consent of Jolywood, otherwise
when the modules is damaged, the limit
warranty would be invalid.
The mechanical load of the module
(including snow and wind loads) depends
on the way of module installed. The
mechanical load should be calculated
by the professional system designer
based on actual conditions and
environmental. Moreover, it does not
withstand the excessive force
generated by the thermal expansion of
the support structure. The drain hole
should not be blocked under any
conditions during installation or use.
Edge Clamp& Middle Clamp:
9
Jolywood (Taizhou) Solar Technology Co.,Ltd.
Kaiyang Rd., Jiangyan EconomicDevelopment zone, Taizhou City, Jiangsu Province, P. R. Chinawww.jolywood.cn[email protected]
[phone]
JW-HD120N/P
JW-HD120N/P
Mounted with 4 clamps along long frame.
Mounting bracket/C-shaped steel parallel to
the long frame. Edge Clamp: width=40-50mm,
height=30mm. A=350±20mm
Maximum load: front ≤2400pa back ≤2400pa
Mounted with 4 clamps along long frame.
Mounting bracket/C-shaped steel perpendicular
to the long frame
Edge Clamp: width=40-50mm, height=30mm.
A=350±20mm
Maximum load: front ≤5400pa back ≤2400pa
Installation Manual - Jolywood N-type Mono-crystalline Double Glass Module
①
③
④
②

5.2.3.1
The mounting holes on the back of the
module frame are installed on the support
structure with stainless steel bolts(the screw
faces the frame mounting holes)
5.2.3.2
The modules are fastened at 8 points
according to load requirements or installation
requirements(Four points on the long side).
10
Jolywood (Taizhou) Solar Technology Co.,Ltd.
Kaiyang Rd., Jiangyan EconomicDevelopment zone, Taizhou City, Jiangsu Province, P. R. Chinawww.jolywood.cn[email protected]
[phone]
Note: The above standard installation is used
in the jolywood standard Clamp. For details, please
refer to the jolywood standard clamp drawing.
5.2.3
Framed Bifacial Double-Glass modules
（(installation with bolt）
Bolt:
①M8 bolt ②washer ③ nut ④mounting rail
JW-HD144N/P
Mounted with 4 clamps along long frame.
Mounting bracket/C-shaped steel parallel
to the long frame. Edge Clamp: width=40-50mm,
height=30mm. A=450±20mm
Maximum load: front ≤2400pa back ≤2400pa
Mounted with 6 clamps along long frame.
Mounting bracket/C-shaped steel
perpendicular to the long frame
Edge Clamp: width=40-50mm, height=30mm.
A=450±20mm ,B is 100mm from the center
Maximum load: front ≤5400pa back ≤2400pa
JW-HD144N/P
Installation Manual - Jolywood N-type Mono-crystalline Double Glass Module
④
②
③
①