JOVY Systems RE-8500 Troubleshooting guide

Quick Start Up Guide
RE-8500
Jovy Systems® Limited

Quick Start Up Guide RE-8500
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Jovy Systems® Limited
Table of contents:
English version (Manual control)……………………………………..……………….. 3
English version (Software control)…………………………………………………….10
French version (Manual control)…………………………………….…………………15
French version (Software control)……………………………………….……………23
Spanish version (Manual control)………………………………………………………28
Spanish version (Software control)……………………………………………..…….36
German version (Manual Control) ……………………………………………….……41
German version (Software Control) ………………………………………………….49
Chinese version (Manual Control) ………………………………………………..…..54
Chinese version (Software Control) ……………………………………………….…62
Russian Version (Manual Control) ……………………………………………….……67
Russian Version (Software Control) …………………………………………….……75
Arabic version (Manual Control)……………………………………………………..…81
Arabic version (Software Control)……………………………………………..………89
Contact us……………………………………………………………………………………. 95

Quick Start Up Guide RE-8500
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Jovy Systems® Limited
RE-8500 Quick start up guide
(Manual Control)
P.S: Quick start up guide contains summarized steps to operate the RE-
8500 through the interface and not through JOVY PC Suite.
It is not replacing the RE-8500 User manual.
Contents:
1- Connecting the machine
2- Get started
3- Manual operating mode
4- Standard profile operating mode
5- Free profile operating mode
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1-Connect & place the RE-8500
-Connect the machine to electricity supply of 230V/16A/3.6kw as a
minimum
-Place the machine in a location away from walls or any might close to
ventilation holes of the RE-8500 cover.
-Check the RE-8500 firmware version
 RE-8500 is switched Off
Press OK to
reset the RE-
8500 memory
or cancel to
return.
Press and keep hold both
Up & Down buttons and
switch on the RE-8500
This screen shows RE-
8500 firmware version,
as well to reset the RE-
8500 memory.

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2- Get started
-Install the X/Y table as per the instruction manual include with the
RE-8500 package
3-
1-Place the PCB over the
X/Y table, use large PCB
support JV-LSU8 and/or
small PCB support JV-SSU
2-Connect the thermocouples
to TC1 and TC2 ,Two
thermocouples must use for
running profiles, manual
operating method run with One
or Two Thermocouples
3- From main menu
scroll down to 3-Settings
4- Adjust the safety temperature
set point. Set the temperature
unit ◦C or ◦F
1
2
2

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3- Manual operating mode
Stop the heaters (Heaters Power :Stop) any time by press cancel
Change the heaters power level at any time and during the process by
scrolling to the heater and use +/- to increase or decrease the value.
Run the fan from the manual control menu will stop the heaters and
operate it in power level percentage preset before process or new
value.
1- Scroll down from main
menu (down button),
Choose Manual Control
from main menu
2- Set the heaters power
level, upper heater is the
main reflow part (zone 1),
side heaters –left and
right sides –both together
(zone 2) and middle heater
–below the reflow
part(zone 3).
3- Set the Alarm temperature
value. Set the fan
operating level above 0%
to 100%
4- Run the process by press
Ok button.

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Jovy Systems® Limited
4- Standard profile operating method
The standard profile mode behavior is controlled; according to the IPC
J-STD-20 recommendations. Heaters power level controlled as well and
operating sequences between the upper heater, middle heater and side
heaters.
 Profile is only running when two thermocouples are connected,
if one thermocouple connected process will not start.
Thermocouple (TC1) should place near the targeted component
and thermocouple (TC2) placed underside the PCB below the
component.
The table below shows the temperature ranges for each
profile stage in both Leaded and Lead Free profiles.
(Table -1)
Leaded Profile
Lead Free Profile
Pre-heat Temperature
Range
90◦C to 135◦C
120◦C to185◦C
Soaking Temperature
Range
140◦C to 180◦C
190◦C to 215◦C
Peak Temperature Range
195◦C to 245oC
220◦C to 270◦C
Maximum Dwell time
250 seconds
250 seconds

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1- Chose profile
manager from
main menu, press
Ok
2- Chose create
profile from
profiles menu,
press Ok
3- Select standard
profile from profile
option menu, press
Ok
4- Chose the profile
type according to
the application and
revise Table 1,
press Ok
5- Set the time on
peak
temperature
and over
reflow
temperature.
6- Set the end
temperature for
each profile stage.
The alarm
temperature as well.
7- Chose save
profile to RE-
8500 or Run it
8- Save the profile
according to the
numbers available
on RE-8500
memory
9- Create a name for
the profile,
up/down button to
choose the digits
from 0 to 9 or A-Z.
10-Write the message on
LCD after the pre-heat
stage ends.
11-Write the message
on LCD after the Soaking
stage ends.
12-Write the
message on LCD
after the Reflow
stage ends.

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5- Free Mode profile operating method
The Free Mode profile mode is combining the advantage of
advanced control and user requirement. User is free to set the heaters
power level for each profile stage and the control drive the process safety
and heating behavior.
The real time temperature readings feed the RE-8500 control, to
drive the process within the heaters power level for each stage.
This feature is available only through RE-8500 sophisticated
controlling concept build in PID method. Beginner or Expert, RE-8500 will
drive the process to the highest efficiency levels.
 Profile is only running when two thermocouples are
connected, if one thermocouple connected process will not
start. Thermocouple (TC1) should place near the targeted
component and thermocouple (TC2) placed underside the
PCB below the component
13-Run the profile
directly or cancel to
return to profiles
menu
1- Chose profile
manager from main
menu, press Ok
2- Chose create
profile from profiles
menu, press Ok
3- Select free
mode profile from
profile option menu,
press Ok

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4- Set the time on
peak temperature
and over reflow
temperature.
5- Set the end
temperature for
each profile stage.
And alarm temp.
6- Set the heaters
power level for
pre-heat stage.
7- Set the heaters
power level for
soaking stage.
8- Set the heaters
power level for
reflow stage.
9- Yes, to save the
profile. No, to run
it directly.
10-Save the profile
according to the
numbers available
on RE-8500 memory
11-Create a name
for the profile,
up/down button to
choose the digits
from 0 to 9 or letter
from A to Z.
12-Write the
message on LCD
after the pre-heat
stage ends.
13-Write the
message on LCD
after the Soaking
stage ends.
14-Write the
message on LCD
after the Reflow
stage ends.
15-Run the profile
directly

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Jovy Systems® Limited
RE-8500 quick start up guide
(Software control)
This Quick start up helps you to work the machine in short steps and
does not replace the operational Manual.
Contents:
1- Software Installation Steps
2- Connecting the Machine
3- Run Manual control process
4- Process Profile stages Setting and Parameters
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1-Software Installation Steps
1. Run the CD with the machine package. Open folder additional OS
components and Run two files. Restart your computer after successful
installation.
oMicrosoft .NET Framework 3.5 Redistributable Package
oMicrosoft Visual C++ Runtime 2008 Redistributable
2. Install the Software package, the file in Software Suite (un-
compressed) folder. Right click choose Run as Administrator
Windows vista or later versions.
3. Open PC Suite file location, C:\Program Files \Jovy Systems\PC Suite,
Right click on PC Suite application file, right click properties then
compatibility and chose run this program as administrator , then Apply.
4. Run the USB driver executable file and connect switched on RE-8500
USB cable to a PC, the drivers should be detected automatically. RE-
8500 LCD shows USB connected. If the USB not detected
automatically, choose to install the driver files manually. The driver
source files in C:/Program File/Jovy Systems/PC Suite/Drivers.