JOVY Systems RE-8500 Troubleshooting guide

Quick Start Up Guide
RE-8500
Jovy Systems® Limited

Quick Start Up Guide RE-8500
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Jovy Systems® Limited
Table of contents:
English version (Manual control)……………………………………..……………….. 3
English version (Software control)…………………………………………………….10
French version (Manual control)…………………………………….…………………15
French version (Software control)……………………………………….……………23
Spanish version (Manual control)………………………………………………………28
Spanish version (Software control)……………………………………………..…….36
German version (Manual Control) ……………………………………………….……41
German version (Software Control) ………………………………………………….49
Chinese version (Manual Control) ………………………………………………..…..54
Chinese version (Software Control) ……………………………………………….…62
Russian Version (Manual Control) ……………………………………………….……67
Russian Version (Software Control) …………………………………………….……75
Arabic version (Manual Control)……………………………………………………..…81
Arabic version (Software Control)……………………………………………..………89
Contact us……………………………………………………………………………………. 95

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Jovy Systems® Limited
RE-8500 Quick start up guide
(Manual Control)
P.S: Quick start up guide contains summarized steps to operate the RE-
8500 through the interface and not through JOVY PC Suite.
It is not replacing the RE-8500 User manual.
Contents:
1- Connecting the machine
2- Get started
3- Manual operating mode
4- Standard profile operating mode
5- Free profile operating mode
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1-Connect & place the RE-8500
-Connect the machine to electricity supply of 230V/16A/3.6kw as a
minimum
-Place the machine in a location away from walls or any might close to
ventilation holes of the RE-8500 cover.
-Check the RE-8500 firmware version
 RE-8500 is switched Off
Press OK to
reset the RE-
8500 memory
or cancel to
return.
Press and keep hold both
Up & Down buttons and
switch on the RE-8500
This screen shows RE-
8500 firmware version,
as well to reset the RE-
8500 memory.

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2- Get started
-Install the X/Y table as per the instruction manual include with the
RE-8500 package
3-
1-Place the PCB over the
X/Y table, use large PCB
support JV-LSU8 and/or
small PCB support JV-SSU
2-Connect the thermocouples
to TC1 and TC2 ,Two
thermocouples must use for
running profiles, manual
operating method run with One
or Two Thermocouples
3- From main menu
scroll down to 3-Settings
4- Adjust the safety temperature
set point. Set the temperature
unit ◦C or ◦F
1
2
2

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3- Manual operating mode
Stop the heaters (Heaters Power :Stop) any time by press cancel
Change the heaters power level at any time and during the process by
scrolling to the heater and use +/- to increase or decrease the value.
Run the fan from the manual control menu will stop the heaters and
operate it in power level percentage preset before process or new
value.
1- Scroll down from main
menu (down button),
Choose Manual Control
from main menu
2- Set the heaters power
level, upper heater is the
main reflow part (zone 1),
side heaters –left and
right sides –both together
(zone 2) and middle heater
–below the reflow
part(zone 3).
3- Set the Alarm temperature
value. Set the fan
operating level above 0%
to 100%
4- Run the process by press
Ok button.

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4- Standard profile operating method
The standard profile mode behavior is controlled; according to the IPC
J-STD-20 recommendations. Heaters power level controlled as well and
operating sequences between the upper heater, middle heater and side
heaters.
 Profile is only running when two thermocouples are connected,
if one thermocouple connected process will not start.
Thermocouple (TC1) should place near the targeted component
and thermocouple (TC2) placed underside the PCB below the
component.
The table below shows the temperature ranges for each
profile stage in both Leaded and Lead Free profiles.
(Table -1)
Leaded Profile
Lead Free Profile
Pre-heat Temperature
Range
90◦C to 135◦C
120◦C to185◦C
Soaking Temperature
Range
140◦C to 180◦C
190◦C to 215◦C
Peak Temperature Range
195◦C to 245oC
220◦C to 270◦C
Maximum Dwell time
250 seconds
250 seconds

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1- Chose profile
manager from
main menu, press
Ok
2- Chose create
profile from
profiles menu,
press Ok
3- Select standard
profile from profile
option menu, press
Ok
4- Chose the profile
type according to
the application and
revise Table 1,
press Ok
5- Set the time on
peak
temperature
and over
reflow
temperature.
6- Set the end
temperature for
each profile stage.
The alarm
temperature as well.
7- Chose save
profile to RE-
8500 or Run it
8- Save the profile
according to the
numbers available
on RE-8500
memory
9- Create a name for
the profile,
up/down button to
choose the digits
from 0 to 9 or A-Z.
10-Write the message on
LCD after the pre-heat
stage ends.
11-Write the message
on LCD after the Soaking
stage ends.
12-Write the
message on LCD
after the Reflow
stage ends.

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5- Free Mode profile operating method
The Free Mode profile mode is combining the advantage of
advanced control and user requirement. User is free to set the heaters
power level for each profile stage and the control drive the process safety
and heating behavior.
The real time temperature readings feed the RE-8500 control, to
drive the process within the heaters power level for each stage.
This feature is available only through RE-8500 sophisticated
controlling concept build in PID method. Beginner or Expert, RE-8500 will
drive the process to the highest efficiency levels.
 Profile is only running when two thermocouples are
connected, if one thermocouple connected process will not
start. Thermocouple (TC1) should place near the targeted
component and thermocouple (TC2) placed underside the
PCB below the component
13-Run the profile
directly or cancel to
return to profiles
menu
1- Chose profile
manager from main
menu, press Ok
2- Chose create
profile from profiles
menu, press Ok
3- Select free
mode profile from
profile option menu,
press Ok

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4- Set the time on
peak temperature
and over reflow
temperature.
5- Set the end
temperature for
each profile stage.
And alarm temp.
6- Set the heaters
power level for
pre-heat stage.
7- Set the heaters
power level for
soaking stage.
8- Set the heaters
power level for
reflow stage.
9- Yes, to save the
profile. No, to run
it directly.
10-Save the profile
according to the
numbers available
on RE-8500 memory
11-Create a name
for the profile,
up/down button to
choose the digits
from 0 to 9 or letter
from A to Z.
12-Write the
message on LCD
after the pre-heat
stage ends.
13-Write the
message on LCD
after the Soaking
stage ends.
14-Write the
message on LCD
after the Reflow
stage ends.
15-Run the profile
directly

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RE-8500 quick start up guide
(Software control)
This Quick start up helps you to work the machine in short steps and
does not replace the operational Manual.
Contents:
1- Software Installation Steps
2- Connecting the Machine
3- Run Manual control process
4- Process Profile stages Setting and Parameters
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1-Software Installation Steps
1. Run the CD with the machine package. Open folder additional OS
components and Run two files. Restart your computer after successful
installation.
oMicrosoft .NET Framework 3.5 Redistributable Package
oMicrosoft Visual C++ Runtime 2008 Redistributable
2. Install the Software package, the file in Software Suite (un-
compressed) folder. Right click choose Run as Administrator
Windows vista or later versions.
3. Open PC Suite file location, C:\Program Files \Jovy Systems\PC Suite,
Right click on PC Suite application file, right click properties then
compatibility and chose run this program as administrator , then Apply.
4. Run the USB driver executable file and connect switched on RE-8500
USB cable to a PC, the drivers should be detected automatically. RE-
8500 LCD shows USB connected. If the USB not detected
automatically, choose to install the driver files manually. The driver
source files in C:/Program File/Jovy Systems/PC Suite/Drivers.

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2-Connecting the Machine
3-Run Manual control process
- Get the license file to activate your PC Suite from the
seller or by sending the machine serial number to
support@jovy- sys.com
- Go to tools Settings to set the temperature reading
unit and language for the interface and press Ok.
- Process Analysis to load a saved or running process
data file where can analyise the temperature,heater
settings and process graph.
- Save Process Data File for running process or
completed process.
- Save the process Graph for running process or
completed process
- Run or Stop the Fan through interface.
- Run or Stop the Pump.
- Set the Heaters Power level UH, MH and SH. Set the
Alarm temperature set point to activate the warning
sound. Press Change
and RUN

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4-Process Profile Settings and Parameters
a. Free Mode profile
The free mode profile controlling concept is PID depends on user
settings. The control will drive the heaters according the heaters power
for each stage to reach the phase end temperature.
- Before the process running, Set the process Graph
parameters length for the graph in time, maximum
Temperature scale, temperature scaling method.
- Confirm the Safety temperature Value
- Stop the process after reaching the targeted melting
point.
- Stop the heaters any time during the process to dwell
on certain temperature or to achieve the TAL for
soldering process.
- Change the heaters powers between heating stage to
another or end dwell at any stage.
- From the main Tab select Jovy Profiles then Jovy
Profile Editor
- From Profile Editor Tab select free mode profile,
choose a name for the profile, set the profile phases
end temperature and display message after each
phase ends. Alarm set point for warning sound could
be set either.

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b. Standard profile
The Standard profile designed to meet the IPC original Reflow profile
recommendation as Follow:
Preheating with slow heating ramp up not less than0 .5℃/second
Soaking with heating ramp up not more than 1.5℃/second
TAL: Time above melting point (liquidus) available in time from 1second
to 60seconds
Dark Infrared heating technology is not driven by ramp and it is sensitive
to working environment and Air flow.
The standard profile whether for Leaded or Lead free solder materials is
driven by controller PID control. The standard profile parameters only for
profile phases end temperature. Then the control will completely drive the
heaters powers to achieve each phase temperature ends.
- For each phase set the heaters power, the actual
temperature reading is the input for control to drive
the heaters according to the user setting to finish
each stage. The Control will achieve the TAL (time
on peak) according to the last stage heaters power
setting. Control might fail if user set the heaters
power level lower than 50%.
- After finish the process profile settings, profile can be
RUN, Save to PC or Save into machine memory. The
available profile number will automatically be shown.
RUN Process Profile on RE-8500
- Before the process running, Set the process Graph
parameters length for the graph in time, maximum
Temperature scale, temperature scaling method.
- Set the Automatic cooling after Process Finish
- Confirm the Safety temperature Value

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- From Profile Editor Tab select free mode profile,
choose a name for the profile, set the profile phases
end temperature and display message after each
phase ends. Alarm set point for warning sound could
be set either.
- After finish the process profile settings, profile can be
RUN, Save to PC or Save into machine memory. The
available profile number will automatically be shown.

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Guide de démarrage de fonctionnement
de la "RE8500" (Contrôle manuel)
Ce guide de démarrage vous aidera à utiliser la machine dans des étapes
courtes et simples à travers l' Interface et non pas à travers le PC suite.
Il ne remplace pas le manuel essentiel opérationnel de la RE8500.
Contenus:
1- Connexion & placement de la RE-8500
2- Mise en route:
3- Mode de fonctionnement manuel:
4- Méthode de fonctionnement du profil standard
5- Méthode de fonctionnement du profil libre
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1-Connexion & placement de la RE-8500
-Connectez la machine à une source d'alimentation aux tensions
suivantes: 230V/16A/3.6kw au minimum
-Placez la machine dans un endroit éloigné des murs et loin de tout ce
qui peut toucher les trouilles de ventilation de la RE8500.
-Réviser la version du firmware:
 RE-8500 éteinte:
1- Appuyez long sur les 4
bouttons(UP & Down)
buttons) et allumez la
RE8500
2-Cet écran montre la version
du firmware, mais aussi
l'option d'effacer (reset) la
mémoire.

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2-Mise en route:
-Installez le support X/Y selon les instructions du manuel inclu dans
le package de la RE8500.
3-Appuyez sur OK pour
l'effacement (Reset) la
mémoire de la RE8500 ou
bien Cancel pour retourner.
1-Placez le PCB sur le
support X/Y, Vous pourrez
choisir d'utilisez le grand
supporteur de PCB (JV-SLU)
ou bien le petit (JV-SSU)
2-Connectez the thermocouples
aux connecteurs TC1 et TC2 ,
vous devez utiliser 2
thermocouples pour l'exécution
des profils, la méthode de
fonctionnement manuel
fonctionne avec un ou deux
Thermocouples
3- Du menu principal de la
machine, choisissez Réglages"3-
Settings"
4- Ajuster le point de mise en
sécurité (numéro1) et choisissez
l'unité de température ◦C ou ◦F
1
2

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2- Mode de fonctionnement manuel:
Arrêtez les appareils de chauffe à tout moment en appuyant sur Cancel
Changer le niveau de puissance de chauffage à tout moment et
pendant le processus en allant sur l'élément de chauffe désiré (Heater)
et appuyant sur + / - pour augmenter ou diminuer la valeur.
fonctionner le ventilateur à partir du menu de contrôle manuel, ça
arrêtera les appareils de chauffe et les fonctionnera selon le
pourcentage du niveau de puissance préréglé avant le processus et
l'entrée de la nouvelle valeur
1-Du menu principal,
choisissez numéro 2:
"Manual Control"
2-Reglez la puissance de
chauffe: la tête de chauffe
supérieure qui la partie de
réfusion essentielle (zone 1),
les éléments de chauffe
inférieurs de côtés droit et
gauche ensemble (Zone 2) et
l'élément de chauffe inférieur
du milieu (sous la partie de
réfusion (Zone3))
3- Réglez la valeur de
température de l'alarme.
Réglez le niveau de
fonctionnement de
ventilateur de 0% jusqu'à
100%
4-Exécutez le processus en
appuyant sur OK.

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3-Méthode de fonctionnement du profil standard
Le profil standard est selon les directives de l'IPC / J-STD-20. La
puissance des éléments chauffants sont contrôlés par suite de même que
les séquences de fonctionnement entre les différents appareils de
chauffes (Upper, middle and side heaters)
 Le Profil entre en exécution seulement si 2 thermocouples sont
connectés, sinon (avec un Thermocouple TC1) le processus ne
commencera plus à fonctionner.Le Thermocouple (TC1) doit
être placé près du composant ciblé et thermocouple (TC2)
placé dessous la carte, ci-dessous le composant.
Ce tableau montre les valeurs de température pour chaque
étape du profil (pour les profils au plomb (Leaded) et les profils
sans plomb (Lead Free) .
(Tableau -1)
Leaded Profile
Lead Free
Profile
Pre-heat Temperature Range
( Valeur de température de
préchauffage)
90◦C to 135◦C
120◦C to185◦C
Soaking Temperature Range
(Valeur de température de Soak)
140◦C to 180◦C
190◦C to 215◦C
Peak Temperature Range
(Valeur de température de pic)
195◦C to 245oC
220◦C to 270◦C
Maximum Dwell time
(Temps maximum de
temporisation)
250 seconds
250 seconds

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1- Choisissez "profile
manager" du
menu principal,
appuyez sur Ok
2- Choisissez
"create profile"
du menu des
profils,
appuyez sur
Ok
3- Choisissez "standard
profile" du menu de
l'option de profil,
appuyez sur Ok
4- Choisissez le type
de profil selon
votre application
(à revoir Tableau
1), appuyez sur
Ok
5- Réglez le temps
de la température
de pointe (T-
Peak) sur la
température de
refusion (reflow)
6- Réglez la
température de fin
de chaque étape du
profil, et aussi la
température
d'alarme.
7- Choisissez de
sauvegarder le
profil sur la
machine ou
bien
l'éxécuter.
8- Sauvegardez le
profil selon les
nombres
disponibles dans
la mémoire de la
machine
9- Créez un nom pour le
profil (utilisez les
boutons Haut et Bas
pour choisir les
chiffres de 0 to 9 ou
bien les lettres de A
à Z.

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4-Méthode de fonctionnement du profil libre
Le mode de profil libre sert à combiner l'avantage de contrôle
avancé et les besoins de l'utilisateur. L'utilisateur est libre de fixer le
niveau de puissance des appareils de chauffe pour chaque étape de
profil, d'autre part le contrôle de la machine automatiquement conduira
le processus en sécurité et le comportement de chauffage aussi.
Les lectures de température de temps réel nourrissent le contrôle
de la RE8500, pour conduire le processus dans le niveau de puissance des
elements chauffants dans chaque phase.
Cette fonction est disponible uniquement dans le contrôle
sophistiqué de la RE8500, accumulé dans la méthode du PID. Débutant
ou expert, la RE-8500 conduira le processus à des niveaux d'efficacité les
plus élevés.
10-Ecrivez le
message qui
apparaitra sur l'écran
une fois la phase de
Soaking sera
termminé
11-Ecrivez le
message qui
apparaitra sur
l'écran une fois la
phase de Reflow
sera termminé
12-Ecrivez le
message qui
apparaitra sur
l'écran une fois
la phase de pré-
chauffage sera
terminée
13-"Run" pour
exécutez le profil
directement ou bien
choisissez "Cancel"
pour retourner au
menu de profiles.