JOYEE ZJ9610 User manual

13-3
Contexts Chapter - Page
1 Safety
1.01 Safety symbols
1.02 Important points for the user
1.03 Danger
2Properuse
3 Specifications
3.01 9630, 9625, 9620, 9610
3.02 Needles and threads
3.03 Possible models and subclasses
4 Explanation of symbols
5 Controls
5.01 Keys on the machine head (only for machines with -D3 )
5.02 Bobbin thread monitoring with stitch counting
5.03 Pedal
5.04 Lever for lifting roller presser
5.05 Knee lever
5.06 Key for setting stitch length
5.07 Swing out roller presser
6 Installation and comminssioning
6.01 Installation
6.01.01 Adusting the table height
6.02 Fitting the reel stand
6.02.02
6.02.03 Fitting the machine cover
6.02.04 Mounting the flange motor to the bearing plate
6.02.05 Mounting the flange motor to the machine
6.02.06 Mounting the toothed belt and adjusting the tension
6.02.07 Mounting the belt guard of the flange motor
6.02.08
6.03 Tilted work base
6.04 Table top cutout
6.05 Mounting the table top
7 Preparation
7.01 Inserting needle on model 9630 9625and9610
7.02 Inserting the needle on model 9620
Index
1-1
1-1
1-1
1-2
2-1
3-1
3-1
3-2
3-2
4-1
5-1
5-1
5-1
5-2
5-2
5-2
5-3
5-3
6-1
6-1
6-1
6-2
6-2
6-3
6-3
6-4
6-4
6-5
6-5
6-3
6-4
6-5
7-1
7-1
7-2
For sewing fancy seams and
assembly seams on lightweight
materials.
13-1
9625-D A ; A (1,0)

13-3
13-2

13-3
13-2

13-3
Contexts Chapter - Page
1 Safety
1.01 Safety symbols
1.02 Important points for the user
1.03 Danger
2Properuse
3 Specifications
3.01 9630, 9625, 9620, 9610
3.02 Needles and threads
3.03 Possible models and subclasses
4 Explanation of symbols
5 Controls
5.01 Keys on the machine head (only for machines with -D3 )
5.02 Bobbin thread monitoring with stitch counting
5.03 Pedal
5.04 Lever for lifting roller presser
5.05 Knee lever
5.06 Key for setting stitch length
5.07 Swing out roller presser
6 Installation and comminssioning
6.01 Installation
6.01.01 Adusting the table height
6.02 Fitting the reel stand
6.02.02
6.02.03 Fitting the machine cover
6.02.04
6.02.05 Mounting the flange motor to the machine
6.02.06 Mounting the toothed belt and adjusting the tension
6.02.07
6.02.08
6.03 Tilted work base
6.04 Table top cutout
6.05 Mounting the table top
7 Preparation
7.01 Inserting needle on model 9630 9625and9610
7.02 Inserting the needle on model 9620
Mounting the flange motor to the bearing plate
Mounting the belt guard of the flange motor
Contexts Chapter - Page
1 Safety
1.01 Safety symbols
1.02 Important points for the user
1.03 Danger
2 Proper use
3 Specifications
3.01 9630, 9625, 9620, 9610
3.02 Needles and threads
3.03 Possible models and subclasses
4 Explanation of symbols
5 Controls
5.01 Keys on the machine head (only for machines with -D3 )
5.02 Bobbin thread monitoring with stitch counting
5.03 Pedal
5.04 Lever for lifting roller presser
5.05 Knee lever
5.06 Key for setting stitch length
5.07 Swing out roller presser
6 Installation and comminssioning
6.01 Installation
6.01.01 Adusting the table height
6.02 Fitting the reel stand
6.02.02
6.02.03 Fitting the machine cover
6.02.04 Mounting the flange motor to the bearing plate
6.02.05 Mounting the flange motor to the machine
6.02.06 Mounting the toothed belt and adjusting the tension
6.02.07 Mounting the belt guard of the flange motor
6.02.08
6.03 Tilted work base
6.04 Table top cutout
6.05 Mounting the table top
7 Preparation
7.01 Inserting needle on model 9630 9625and9610
7.02 Inserting the needle on model 9620
Index
1-1
1-1
1-1
1-2
2-1
3-1
3-1
3-2
3-2
4-1
5-1
5-1
5-1
5-2
5-2
5-2
5-3
5-3
6-1
6-1
6-1
6-2
6-2
6-3
6-3
6-4
6-4
6-5
6-5
6-3
6-4
6-5
7-1
7-1
7-2
1 - 1
1 - 1
1 - 1
1 - 2
2 - 1
3 - 1
3 - 1
3-2
3-2
4-1
5-1
5-1
5-1
5-2
5-2
5-2
5-3
5-3
6-1
6-1
6-1
6-2
6-2
6 - 3
6 - 3
6 - 4
6 - 4
6 - 5
6 - 5
6 - 3
6 - 4
6 - 5
7 - 1
7 - 1
7 - 2
For sewing fancy seams and
assembly seams on lightweight
materials.
13-1
9625-D A ; A (1,0)

7.03 Winding the bobbin thread; adjusting the primary thread tension
7.04 Removing/Inserting the bobbin case
7.05 Threading the bobbin case/Adjusting the bobbin thread tension
7.06 Threading the needle thread and regulating its tension on model 9630
9610 and9625
7.07 Threading the needle thread and regulating its tension on model 9620
7.08 Setting the stitch length
8 Care and maintenance
8.01 Checking adjusting the air pressure
8.02 Cleaning the air filter of the air-filter/lubricator
8.03 Cleaning
8.04 Oiling the hook
8.05 Oil bowl for hook lubrication
8.06 Filling the oil reservoir of the thread lubrication unit
8.07 Lubricating the bevel gears
9 Adjustment
9.01 Notes on adjustment
9.02 Tools, gauges and other accessories
9.03 Adjusting the basic machine
9.03.01 Needle position in sewing direction on the 9630 9625and9610
9.03.02 Needle position in sewing direction on the 9620
9.03.03 Prelininary adjustment of the needle height
9.03.04 Needle rise, hook clearance, needle height and needle guard on the
9625
9.03.05 Needle rise, hook clearance, needle height and needle guard on the
9620
9.03.06 Needle rise, hook clearance, needle height and needle guard on the
9630 and 9610
9.03.07 Needle position crosswise to sewing direction on the 9625
9.03.08 Needle position crosswise to sewing direction on the 9620
9.03.09 Needle position crosswise to sewing direction on the 9610
9.03.10 Height and stroke of the bobbin case opener
9.03.11 Height of the feed wheel on the 9625
9.03.12 Height of the feed wheel on the 9620
9.03.13 Height of the feed wheel on the 9630 and9610
9.03.14 Stitch length control eccentric
9.03.15 Stitch length scale disk
9.03.16 Shaft crank to feed wheel drive
9.03.17 Shaft crank to roller presser drive
9.03.18 Clearnce between roller presser and feed wheel
7.03 Winding the bobbin thread; adjusting the primary thread tension
7.04 Removing/Inserting the bobbin case
7.05 Threading the bobbin case/Adjusting the bobbin thread tension
7.06 Threading the needle thread and regulating its tension on model 9630
9610 and9625
7.07 Threading the needle thread and regulating its tension on model 9620
7.08 Setting the stitch length
8.01 Checking adjusting the air pressure
8.02 Cleaning the air filter of the air-filter/lubricator
8.03 Cleaning
8.04 Oiling the hook
8.05 Oil bowl for hook lubrication
8.06 Filling the oil reservoir of the thread lubrication unit
8.07 Lubricating the bevel gears
9.01 Notes on adjustment
9.02 Tools, gauges and other accessories
9.03 Adjusting the basic machine
9.03.01 Needle position in sewing direction on the 9630 9625and9610
9.03.02 Needle position in sewing direction on the 9620
9.03.03 Prelininary adjustment of the needle height
9.03.04 Needle rise, hook clearance, needle height and needle guard on the
9625
9.03.05 Needle rise, hook clearance, needle height and needle guard on the
9620
9.03.06 Needle rise, hook clearance, needle height and needle guard on the
9630 and 9610
9.03.07 Needle position crosswise to sewing direction on the 9625
9.03.08 Needle position crosswise to sewing direction on the 9620
9.03.09 Needle position crosswise to sewing direction on the 9610
9.03.10 Height and stroke of the bobbin case opener
9.03.11 Height of the feed wheel on the 9625
9.03.12 Height of the feed wheel on the 9620
9.03.13 Height of the feed wheel on the 9630 and9610
9.03.14 Stitch length control eccentric
9.03.15 Stitch length scale disk
9.03.16 Shaft crank to feed wheel drive
9.03.17 Shaft crank to roller presser drive
9.03.18 Clearnce between roller presser and feed wheel
8 Care and maintenance
9 Adjustment
Index
Index
7 - 3
7 - 4
7 - 4
7 - 5
7 - 6
7 - 7
8 - 1
8 - 1
8 - 2
8 - 2
8 - 3
8 - 4
8 - 4
8 - 5
9 - 1
9 - 1
9 - 1
9 - 2
9 - 2
9 - 3
9 - 4
9 - 5
9 - 7
9 - 9
9 - 11
9 - 12
9 - 13
9 - 14
9 - 15
9 - 16
9 - 17
9 - 18
9 - 19
9 - 20
9 - 21
9 - 22
7 - 3
7 - 4
7 - 4
7 - 5
7 - 6
7 - 7
8 - 1
8 - 1
8 - 2
8 - 2
8 - 3
8 - 4
8 - 4
8 - 5
9 - 1
9 - 1
9 - 1
9 - 2
9 - 2
9 - 3
9 - 4
9 - 5
9 - 7
9 - 9
9 - 11
9 - 12
9 - 13
9 - 14
9 - 15
9 - 16
9 - 17
9 - 18
9 - 19
9 - 20
9 - 21
9 - 22
12-3
Safety
1-2
1m
A working area of 1 meter is to be kept free both in front of and behind
the machine in operation so that the machine is always easily
accessible.
Never reach into the sewing area while sewing! Danger of injury by
the needle!
Never leave objects on the table while adjusting the machine settings!
Objects can become trapped or be slung away! Danger of injury!
1
Do not operate the machine without support 1! Danger due to top-
heavy sewing head! Machine can tip over backwords when tilted!
1.03 Danger
11-4

9.03.19 Roller presser
9.03.20 Stitch length on stitch length scale
9.03.21 Synchronization of roller presser and feed wheel
9.03.22 Retainer only on 9620
9.03.23 Knee lever
9.03.24 Needle thread tension release
9.03.25 Thread check spring ( 9630 9625and9610 )
9.03.26 Thread check springs ( 9620)
9.03.27 Bobbin winder
9.03.28 Pressure of roller presser
9.03.29 Lubrication
9.03.30 Re-engage safety coupling
9.04 Adjusting the thread trimmer-D
9.04.01 Resting position of the roller lever/radial position of the control cam
9.04.02 Position of the thread catcher holder
9.04.03 Distance between thread catcher and needle plate
9.04.04 Position of the thread catcher
9.04.05 Knife position and knife pressure
9.04.06 Bobbin thread retaining spring
9.04.07 Manual cutting test
9.04.08 Releasing the tension
9.04.09 Linkage rod (only for 9620)
9.05 Adjustment backtacking mechanism-D3
9.05.01 Needle in needle hole(only for 9625 and 9610)
9.05.02 Coupling for roller presser drive
9.05.03 Bever gears for feed wheel drive (on the 9625 and 9620)
9.05.04 Bevel gear play(on the 9625 and 9620)
9.05.05 Bevel gears for feed wheel drive (on the 9630 and 9610 )
9.05.06 Bevel gear play(on the 9630 and 9610)
9.03.19 Roller presser
9.03.20 Stitch length on stitch length scale
9.03.21 Synchronization of roller presser and feed wheel
9.03.22 Retainer only on 9620
9.03.23 Knee lever
9.03.24 Needle thread tension release
9.03.25 Thread check spring ( 9630 9625and9610 )
9.03.26 Thread check springs ( 9620)
9.03.27 Bobbin winder
9.03.28 Pressure of roller presser
9.03.29 Lubrication
9.03.30 Re-engage safety coupling
9.04 Adjusting the thread trimmer-D
9.04.01 Resting position of the roller lever/radial position of the control cam
9.04.02 Position of the thread catcher holder
9.04.03 Distance between thread catcher and needle plate
9.04.04 Position of the thread catcher
9.04.05 Knife position and knife pressure
9.04.06 Bobbin thread retaining spring
9.04.07 Manual cutting test
9.04.08 Releasing the tension
9.04.09 Linkage rod (only for 9620)
9.05 Adjustment backtacking mechanism-D3
9.05.01 Needle in needle hole(only for 9625 and 9610)
9.05.02 Coupling for roller presser drive
9.05.03 Bever gears for feed wheel drive (on the 9625 and 9620)
9.05.04 Bevel gear play(on the 9625 and 9620)
9.05.05 Bevel gears for feed wheel drive (on the 9630 and 9610 )
9.05.06 Bevel gear play(on the 9630 and 9610)
Index
9 - 23
9 - 24
9 - 25
9 - 26
9 - 27
9 - 28
9 - 29
9 - 30
9 - 32
9 - 32
9 - 34
9 - 35
9 - 36
9 - 36
9 - 37
9 - 38
9 - 39
9 - 40
9 - 41
9 - 42
9 - 43
9 - 44
9 - 45
9 - 45
9 - 46
9 - 47
9 - 48
9 - 49
9 - 50
9-23
9-24
9-25
9-26
9-27
9-28
9-29
9-30
9-32
9-32
9-34
9-35
9-36
9-36
9-37
9-38
9-39
9-40
9-41
9-42
9-43
9-44
9-45
9-45
9-46
9-47
9-48
9-49
9-50
12-2
1. Safety
1.01 Safety symbols
Safety
Caution
Danger!
Points to be observed
Danger of injury for operating and
specialist personnel
Do not operate without finger guard
and safety devices.
Before threading,changing bobbin
and needle, cleaning etcs witch off
main switch.
1.02
Important points for the user
This Instruction Manual is a component of the machine and must be
available to the operating personnel at all times.
The Instruction Manual must be read before operating the machine for
the first time.
The operating and specialist personnel must to be instructed in the
safeguards of the machine and safe work methods.
It is the duty of the user to operate the machine in perfect running order.
It is the obligation of the user to ensure that none of the safety
mechanisms are removed or deactivated.
,
It is the obligation of the user to ensure that only authorized persons
operate and work on the machine.
1-1
12-1

9.03.19 Roller presser
9.03.20 Stitch length on stitch length scale
9.03.21 Synchronization of roller presser and feed wheel
9.03.22 Retainer only on 9620
9.03.23 Knee lever
9.03.24 Needle thread tension release
9.03.25 Thread check spring ( 9630 9625and9610 )
9.03.26 Thread check springs ( 9620)
9.03.27 Bobbin winder
9.03.28 Pressure of roller presser
9.03.29 Lubrication
9.03.30 Re-engage safety coupling
9.04 Adjusting the thread trimmer-D
9.04.01 Resting position of the roller lever/radial position of the control cam
9.04.02 Position of the thread catcher holder
9.04.03 Distance between thread catcher and needle plate
9.04.04 Position of the thread catcher
9.04.05 Knife position and knife pressure
9.04.06 Bobbin thread retaining spring
9.04.07 Manual cutting test
9.04.08 Releasing the tension
9.04.09 Linkage rod (only for 9620)
9.05 Adjustment backtacking mechanism-D3
9.05.01 Needle in needle hole(only for 9625 and 9610)
9.05.02 Coupling for roller presser drive
9.05.03 Bever gears for feed wheel drive (on the 9625 and 9620)
9.05.04 Bevel gear play(on the 9625 and 9620)
9.05.05 Bevel gears for feed wheel drive (on the 9630 and 9610 )
9.05.06 Bevel gear play(on the 9630 and 9610)
…………………………………………………………………
……………………………………………
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（ ）……………………………………………………
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、 ………………………………
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……………………
……………………………… ……
…………………
……………………………… ……
Index
9 - 23
9 - 24
9 - 25
9 - 26
9 - 27
9 - 28
9 - 29
9 - 30
9 - 32
9 - 32
9 - 34
9 - 35
9 - 36
9 - 36
9 - 37
9 - 38
9 - 39
9 - 40
9 - 41
9 - 42
9 - 43
9 - 44
9 - 45
9 - 45
9 - 46
9 - 47
9 - 48
9 - 49
9 - 50
12-2
12 （）
（Electric control 2)
1. Safety
1.01 Safety symbols


1. Safety
1.01 Safety symbols


 Safety
 Safety


。
，，，
，。
Caution


。
，，，
，。
Caution
！
。
！
！
Danger!
Points to be observed
Danger of injury for operating and
specialist personnel
！
。
！
！
Danger!
Points to be observed
Danger of injury for operating and
specialist personnel
Do not operate without finger guard
and safety devices.
Before threading,changing bobbin
and needle, cleaning etcs witch off
main switch.
Do not operate without finger guard
and safety devices.
Before threading,changing bobbin
and needle, cleaning etcs witch off
main switch.
1.02
Important points for the user

1.02
Important points for the user

This Instruction Manual is a component of the machine and must be
available to the operating personnel at all times.
The Instruction Manual must be read before operating the machine for
the first time.
The operating and specialist personnel must to be instructed in the
safeguards of the machine and safe work methods.
It is the duty of the user to operate the machine in perfect running order.
It is the obligation of the user to ensure that none of the safety
mechanisms are removed or deactivated.
,
● ，。
● ，。
● 
。
● 。
● 。
●  。
●
●
●
●
●
●It is the obligation of the user to ensure that only authorized persons
operate and work on the machine.
This Instruction Manual is a component of the machine and must be
available to the operating personnel at all times.
The Instruction Manual must be read before operating the machine for
the first time.
The operating and specialist personnel must to be instructed in the
safeguards of the machine and safe work methods.
It is the duty of the user to operate the machine in perfect running order.
It is the obligation of the user to ensure that none of the safety
mechanisms are removed or deactivated.
,
● ，。
● ，。
● 
。
● 。
● 。
●  。
●
●
●
●
●
●It is the obligation of the user to ensure that only authorized persons
operate and work on the machine.
1-1
！
12-1
12.01 （）
Set-point generator and Control box (Electric control 2)
 190*260 6  2 Zj9610、9620、9625、9630
08.04.2

7.03 Winding the bobbin thread; adjusting the primary thread tension
7.04 Removing/Inserting the bobbin case
7.05 Threading the bobbin case/Adjusting the bobbin thread tension
7.06 Threading the needle thread and regulating its tension on model 9630
9610 and9625
7.07 Threading the needle thread and regulating its tension on model 9620
7.08 Setting the stitch length
8.01 Checking adjusting the air pressure
8.02 Cleaning the air filter of the air-filter/lubricator
8.03 Cleaning
8.04 Oiling the hook
8.05 Oil bowl for hook lubrication
8.06 Filling the oil reservoir of the thread lubrication unit
8.07 Lubricating the bevel gears
9.01 Notes on adjustment
9.02 Tools, gauges and other accessories
9.03 Adjusting the basic machine
9.03.01 Needle position in sewing direction on the 9630 9625and9610
9.03.02 Needle position in sewing direction on the 9620
9.03.03 Prelininary adjustment of the needle height
9.03.04 Needle rise, hook clearance, needle height and needle guard on the
9625
9.03.05 Needle rise, hook clearance, needle height and needle guard on the
9620
9.03.06 Needle rise, hook clearance, needle height and needle guard on the
9630 and 9610
9.03.07 Needle position crosswise to sewing direction on the 9625
9.03.08 Needle position crosswise to sewing direction on the 9620
9.03.09 Needle position crosswise to sewing direction on the 9610
9.03.10 Height and stroke of the bobbin case opener
9.03.11 Height of the feed wheel on the 9625
9.03.12 Height of the feed wheel on the 9620
9.03.13 Height of the feed wheel on the 9630 and9610
9.03.14 Stitch length control eccentric
9.03.15 Stitch length scale disk
9.03.16 Shaft crank to feed wheel drive
9.03.17 Shaft crank to roller presser drive
9.03.18 Clearnce between roller presser and feed wheel
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8Care and maintenance
9 Adjustment
Index
7 - 3
7 - 4
7 - 4
7 - 5
7 - 6
7 - 7
8 - 1
8 - 1
8 - 2
8 - 2
8 - 3
8 - 4
8 - 4
8 - 5
9 - 1
9 - 1
9 - 1
9 - 2
9 - 2
9 - 3
9 - 4
9 - 5
9 - 7
9 - 9
9 - 11
9 - 12
9 - 13
9 - 14
9 - 15
9 - 16
9 - 17
9 - 18
9 - 19
9 - 20
9 - 21
9 - 22
12-3
12 （）
Built-in motor (Electric control 2)
！
 Safety
 Safety
1-2
， ，
、。
，！！
，！
！！
 ！，，
！
1m
A working area of 1 meter is to be kept free both in front of and behind
the machine in operation so that the machine is always easily
accessible.
Never reach into the sewing area while sewing! Danger of injury by
the needle!
Never leave objects on the table while adjusting the machine settings!
Objects can become trapped or be slung away! Danger of injury!
1
Do not operate the machine without support 1! Danger due to top-
heavy sewing head! Machine can tip over backwords when tilted!
， ，
、。
，！！
，！
！！
 ！，，
！
1m
A working area of 1 meter is to be kept free both in front of and behind
the machine in operation so that the machine is always easily
accessible.
Never reach into the sewing area while sewing! Danger of injury by
the needle!
Never leave objects on the table while adjusting the machine settings!
Objects can become trapped or be slung away! Danger of injury!
1
Do not operate the machine without support 1! Danger due to top-
heavy sewing head! Machine can tip over backwords when tilted!
1.03 Danger
1.03 Danger
11-4
11.04 （）（9620）
Synchronizer (Electric Control 1)
 190*260 6  2 Zj9610、9620、9625、9630
08.04.2

1-3
 Safety
 Safety
！
！
  ！
 ！
 ！ 
。
 ！
！
 ！
！
Switch the machine off before tilting it backwards!
Danger of injury if the machine is started accidentally!
Do not operate the machine wihout its take-up-lever guard !
Danger of injury due to the motion of the take-up lever!
3
On machines with thread lubricator, only operate the machine with the eye
guard 3 lowered! The eye guard protects the eyes from oil particles
from the thread lubrication!
Do not operate the machine without belt guard !
Danger of injury by rotating drive belt!
Do not operate the machine without tilt lock !
Danger of crushing between sewing head and table top!
2
2
3
3
4
4
5
5
！
！
  ！
 ！
 ！ 
。
 ！
！
 ！
！
Switch the machine off before tilting it backwards!
Danger of injury if the machine is started accidentally!
Do not operate the machine wihout its take-up-lever guard !
Danger of injury due to the motion of the take-up lever!
3
On machines with thread lubricator, only operate the machine with the eye
guard 3 lowered! The eye guard protects the eyes from oil particles
from the thread lubrication!
Do not operate the machine without belt guard !
Danger of injury by rotating drive belt!
Do not operate the machine without tilt lock !
Danger of crushing between sewing head and table top!
2
2
3
3
4
4
5
5
！
11-3
11.03 （）
Bilt-in motor (Electric control 1)
9-1
9 
Eeel Stands
10 
Parts for table top
3-2
 Specifications
3.02 Needles and threads

▲


(Nm)
▲

1/100mm
9625

9620

9630
9610

A60/3 70 134
134
B40/3 90
134
134-35 134
C15/3 120 134-35 134
Model
Thread thickness
(Nm) max.
Synthetics
▲Needle
thickness
1/100mm
9625
Needle system
9620
Needle system
9630
9610
Needle system
A
B
C
60/3
40/3
15/3
70
90
120
134
134
134
134-35
134134-35
134
▲ 。
▲or similar strengths of other types of thread
： A Note: A lightweight materials
B B Medium-weight materials
C C Medium-heavy materials



3.03 Possible models and subclasses
9630,9625, 9610
A
Model A For sewing lightweight materials
9630,9625, 9610
B
Model B For sewing medium-weight materials
9630,9620, 9610
C
Model C For sewing medium-heavy materials
Additional equipment
-D
Subclass-D Automatic edge trimmer
D3 9630
Subclass-D3 9630 Automatic edge trimmer, automatic presser
foot lifter, backtacking device.
…………………………………………………………
……………………………………………
 …………………………………………………… 
………………………………………
 …………………………………………………………… 
………………………………………

 ……………………………………………………………
…………………………………………………
 、 ……………… 、、
、 ………… …………
 190*260 6  3 Zj 96 10、9620、9625、9630
08.04.2