JS Automation Corp MPC-3004 User manual

MPC-3004
4 Axes Positioning card
User’s Manual (V1.4)
健昇科技股份有限公司
JS AUTOMATION CORP.
台北縣汐止市㆗興路 100 號6樓
6F,NO.100,CHUNG-SHIN RD.
SHI-TSU,TAIPEI,TAIWAN,R.O.C.
TEL
：886-2-2647-6936
FAX
：886-2-2647-6940
http://www.automation.com.tw
E-mail：[e-mail]
[e-mail]
Export: [e-mail]

11
CONTENTS
1. FORWARD ........................................................................................................................................2
2. PACKING LIST................................................................................................................................2
3. FEATURES........................................................................................................................................3
4. SPECIFICATIONS...........................................................................................................................4
4.1 MPC-3004 MAIN CARD ...........................................................................................................4
4.2 MPC DIN RAIL MOUNTED WIRING BOARD......................................................................4
5. LAYOUT............................................................................................................................................5
5.1 MPC-3004 MAIN CARD LAYOUT .......................................................................................5
5.2 DIN RAIL MOUNTED WIRING BOARD LAYOUT ..............................................................5
6. PIN DEFINITIONS...........................................................................................................................6
6.1 CONNECTOR FRONT VIEW .................................................................................................6
6.2 PIN DEFINITIONS.....................................................................................................................6
7. I/O INTERFACE DIAGRAM..........................................................................................................7
7.1 WIRING BOARD INPUT DIAGRAM......................................................................................7
7.2 WIRING BOARD OUTPUT DIAGRAM..................................................................................7
7.3 MPC-3004 PULSE DRIVING METHOD FOR SINGLE END INPUT:
..................................8
7.4 PULSE DRIVING METHOD FOR DIFFERENTIAL INPUT:
...............................................8
8. EXTERNAL WIRING DIAGRAM.................................................................................................9
9. HARDWARE SETTINGS..............................................................................................................10
9.1 CARD ID SETTING.................................................................................................................10
9.2 SINGLE/DUAL PULSE MODE SETTING
............................................................................10
10. HOW TO USE DOS DEMO PROGRAM .................................................................................... 11
11. APPLICATIONS.............................................................................................................................12
12. DIMENSIONS.................................................................................................................................13
12.1 MAIN CARD DIMENSION.....................................................................................................13
12.2 DIN RAIL MOUNTED WIRING BOARD..............................................................................13
13. ORDER INFORMATION..............................................................................................................14
14. LAYOUT(OLD)...............................................................................................................................15
14.1 MPC-3004 MAIN CARD LAYOUT .....................................................................................15
14.2 DIN RAIL MOUNTED WIRING BOARD LAYOUT ............................................................15
15. I/O INTERFACE DIAGRAM (OLD)............................................................................................16
15.1 INPUT DIAGRAM...................................................................................................................16
15.2 OUTPUT DIAGRAM...............................................................................................................16
15.3 WIRING BOARD INPUT DIAGRAM....................................................................................16
15.4 WIRING BOARD OUTPUT DIAGRAM................................................................................16
16. DIMENSIONS(OLD)......................................................................................................................17
16.1 MAIN CARD DIMENSION.....................................................................................................17

22
1. FORWARD
MPC3004 is a PCI bus point to point 4 axes motion control card, which is DSP based design with the
FPGA technology developed by JS Automation Corp.
Owing to the high performance of DSP we call this card “Intelligent card”, MPC3004 consumes less CPU
resource and gives a better performance than other dummy cards.
The practical application consideration makes this card easy to use and easy to wire, the security function
also provides the system integrator a protection of illegal copy of firmware.
other motion control card:
MPC-2004 4 axes point to point motion control card (ISA bus)
Any comment is welcome,
please visit our website:
www.automation.com.tw
for the up to date informations.
2. PACKING LIST
2.1 MPC-3004 4 AXES POSITIONING CARD 1
2.2 DEMOCD 1
2.3 SCSI 50P CABLE 150CM.(OPTION 300CM) 1
2.4 DIN RAIL MOUNTED WIRING BOARD 1
2.5 ACCESSORY 1

33
3. FEATURES
3.1 PCI plug and play function with card ID for 16 identical cards
3.2 On board DSP processor performs multi-task controls with PC’s CPU
3.3 On board FPGA deal with real time servo control
3.4 Design with high pulse rate and good accuracy of acceleration
3.5 Software key (password) protects user’s know-how
3.6 Software limit switch blocks safe area (space)
3.7 Photo-coupler isolated general I/O and limit switch circuit
3.8 Backlash compensation to compensate tolerance on moving parts
3.9 Separate parameters setting for Homing and positioning function
3.10 Multiple programmable Homing modes
3.11 Programmable polarity and enable/disable function to fit different kinds of limit
switch
3.12 Absolute and relative positioning mode
3.13 Two stop modes included halt and deceleration to stop
3.14 Software programmable parameter setting for load_current_position
3.15 Scale ratio formula for real distance programming (pulse count implied)
3.16 Hardware selectable single or dual pulse mode

44
4. SPECIFICATIONS
4.1 MPC-3004 MAIN CARD
4.1.1 Input photo-coupler isolation voltage ―2500Vac 1Min
4.1.2 Data width
―32 Bits
4.1.3 Control axes
―4
4.1.4 Card ID
―4 bits
4.1.5 Specific input
―3 (LS+, LS-, Home) per axis with photo-coupler
4.1.6 General input
―8 with photo-coupler
4.1.7 General output
―8 with photo-coupler and relay contact “a”
4.1.8 Maximum length setting ―24 Bits (e.g. 16, 777, 215 unit length)
4.1.9 Arithmetic calculation
―32 Bits
4.1.10 Max. speed of driving pulse ―1Mhz
4.1.11 Max. acceleration rate ―4Mhz/sec
4.1.12 Frequency deviation
―± 0.005% of driving pulse
4.1.13 Max. working distance ―32 Bits (e.g. ± 2,147,483,647 unit length)
4.1.14 Timer setting range ―0-60,000ms circulating
4.1.15 I/O connector
―mini SCSI female 50 pins between wiring boards
4.1.16 Connector type
―plugable connector
4.1.17 External supply
―DC 24V±4V
4.1.18 Operation temp
―0 to 70° C
4.1.19 Operation humidity
―RH5~95%, non-condensing
4.1.20 Dimension
―178(W)*115(H)mm, 7.0(W)*4.53(H)in
4.2 MPC DIN RAIL MOUNTED WIRING BOARD
4.2.1 External supply
―DC 24V ±4V
4.2.2 On board build-in s.p.s. ―DC+5V 500ma (max)
4.2.3 Operation temp
―0 to 70° C
4.2.4 General input LED ―8
4.2.5 General output
―8 power MOS (1A 120V DC) with LED
4.2.6 Specific I/O LED ―20
4.2.7 Specific servo control connector ―4 D-type 9 pin connector
4.2.8 Operation humidity
―RH5~95%, non-condensing
4.2.9 Dimension
―200(W)*72(H)mm, 7.87(W)*2.83(H)in

55
5. LAYOUT
5.1 MPC-3004 MAIN CARD LAYOUT
CardID CLKselectDIP-SW
DIP switch (Single/Dual pulse mode)
5.2 DIN RAIL MOUNTED WIRING BOARD LAYOUT

66
6. PIN DEFINITIONS
6.1 CONNECTOR FRONT VIEW
6.2 PIN DEFINITIONS
Pin
No. Descriptions Pin No. Descriptions
1 +24V (External supplied DC/24V power
input) 26 GND (common terminal for +24V
，
+5V,
I/P
，
O/P)
2 +24V (External supplied DC/24V power
input) 27 GND (common terminal for +24V
，
+5V,
I/P
，
O/P)
3 +5V (DC/5V output,requlated from
external 24V input) 28 GND (common terminal for +24V
，
+5V,
I/P
，
O/P)
4 +5V (DC/5V output,requlated from
external 24V input) 29 GND (common terminal for +24V
，
+5V,
I/P
，
O/P)
5 X_CW (CLOCK)
：
CW for dual pulse
mode
，
CLOCK for single pulse mode 30 Z_CW (CLOCK)
：
CW for dual pulse
mode
，
CLOCK for single pulse mode
6 Y_CW (CLOCK)
：
CW for dual pulse
mode
，
CLOCK for single pulse mode 31 A_CW (CLOCK)
：
CW for dual pulse
mode
，
CLOCK for single pulse mode
7 X_CCW (DIR)
：
CCW for dual pulse
mode
，
DIRECTION for single pulse mode 32 Z_CCW (DIR)
：
CCW for dual pulse
mode
，
DIRECTION for single pulse mode
8 Y_CCW (DIR)
：
CCW for dual pulse
mode
，
DIRECTION for single pulse mode 33 A_CCW (DIR)
：
CCW for dual pulse
mode
，
DIRECTION for single pulse mode
9 X_LS+ : Positive over-travel limit switch
input for X axis 34 Z_LS+ : Positive over-travel limit switch input for Z axis
。
10 Y_LS+ : Positive over-travel limit switch
input for Y axis 35 A_LS+ : Positive over-travel limit switch input for A axis
。
11 X_LS-- : Negative over-travel limit switch
input for X axis 36 Z_LS- : Negative over-travel limit switch input for Z axis
。
12 Y_LS-- : Negative over-travel limit switch
input for Y axis 37 A_LS- : Negative over-travel limit switch input for A axis
。
13 X_HOME : Home limit switch input for X
axis 38 Z_HOME : Home limit switch input for Z axis
。
14 Y_HOME : Home limit switch input forY
axis 39 A_HOME : Home limit switch input for A axis
。
15 GND ( common terminal for +24V
，
+5V,
I/P
，
O/P) 40 GND (common terminal for +24V
，
+5V,
I/P
，
O/P)
16 GND ( common terminal for +24V
，
+5V,
I/P
，
O/P) 41 GND (common terminal for +24V
，
+5V,
I/P
，
O/P)
17 GND ( common terminal for +24V
，
+5V,
I/P
，
O/P) 42 GND (common terminal for +24V
，
+5V,
I/P
，
O/P)
18 IN0
：
General purpose input0 43 OUT0
：
General purpose output
。
19 IN1
：
General purpose input1 44 OUT1
：
General purpose output
。
20 IN2
：
General purpose input2 45 OUT2
：
General purpose output
。
21 IN3
：
General purpose input3 46 OUT3
：
General purpose output
。
22 IN4
：
General purpose input4 47 OUT4
：
General purpose output
。
23 IN5
：
General purpose input5 48 OUT5
：
General purpose output
。
24 IN6
：
General purpose input6 49 OUT6
：
General purpose output
。
25 IN7
：
General purpose input7 50 OUT7
：
General purpose output
。

77
7. I/O INTERFACE DIAGRAM
7.1 WIRING BOARD INPUT DIAGRAM
7.2 WIRING BOARD OUTPUT DIAGRAM
IN0 / IN1 / IN4 / IN5
+24Ve
EXTG JP1-JP4
+5Ve
1
23
2-3 Short : I/P 5V Level
1-2 Short : I/P 24V Level
JP1,JP2,JP3,JP4
O.C.
+5V
4.7K
EXTG
External Inputs
External
Supply +24Ve
IN2 / IN3 / IN6 / I
N
HOME / LS+ / LS-
+24Ve
EXTG
+5V
EXTG
External Inputs
External
Supply +24Ve
CW / CCW
+5V +5Ve +5Ve
EXTG
O.C.
2803
+5Ve
Relay
+24Ve
OUTn
O.C.
2803
+5Ve
Relay
+24Ve
COMn
OUTn
OUT0,OUT1
OUT2,OUT3
OUT4,OUT5
OUT6,OUT7
COMA
COMB
COMC
COMD

88
O.C.
2803
+5Ve
O.C.
+24Ve COMn
OUTn
EXTG
O.C.
2803
+5Ve
O.C.
+24Ve
OUTn
EXTG
N-MOS
OUT0,OUT
1
OUT2,OUT
3
OUT4,OUT
5
OUT6,OUT
7
COMA
COMB
COMC
COMD
7.3 MPC-3004 PULSE DRIVING METHOD FOR SINGLE END INPUT:
<<ActiveLo>> <<ActiveHi>>
7.4 PULSE DRIVING METHOD FOR DIFFERENTIAL INPUT:
If your driver’s differential input has pull up resistor as the right diagram,direct
connection to cw+/ccw+ is acceptable otherwise external resistor connect as right
diagram is required.
The recommended value for R1~R3 is 4.7K |Ohm.
.
R1 R2
-
+
R3
+5Ve
26LS32
INPUT CIRCUIT
INPUT FROM WIRING BD.
DIFFERENTIAL INPUT ON DRIVER
NC
R1 R2
-
+
R3
+5Ve
26LS32
INPUT CIRCUIT
INPUT FROM WIRING BD.
DIFFERENTIAL INPUT ON DRIVER
NC
1
23
4
+5V Circuit on driver
CW/ CCW
1
23
4
CW/ CCW
Circuit on driver

99
8. EXTERNAL WIRING DIAGRAM
1 EXTG
2 +24V
3 EXTG
4 +5V
1 IN0
2 IN1
3 IN2
4 IN3
5 EXTG
1 IN4
2 IN5
3 IN6
4 IN7
5 EXTG
1 +5V
2 A_CCW
3 A_CW
4 EXTG
5 A_LS+
6 A_LS-
7 A_HOME
O0 1
O1 2
COMA 3
EXTG 4
O2 1
O3 2
COMB 3
EXTG 4
O4 1
O5 2
COMC 3
EXTG 4
O6 1
O7 2
COMD 3
EXTG 4
+5V 1
X_CCW 2
X_CW 3
EXTG 4
X_LS+ 5
X_LS- 6
X_HOME 7
+5V 1
Y_CCW 2
Y_CW 3
EXTG 4
Y_LS+ 5
Y_LS- 6
Y_HOME 7
Load
Load
SERVO MOTOR
DC120VMax *1
1 +5V
2 Z_CCW
3 Z_CW
4 EXTG
5 Z_LS+
6 Z_LS-
7 Z_HOME
SERVO
DRIVER 1 +5V
2 Z_CCW
3 Z_CW
4 EXTG
5 Z_LS+
6 Z_LS-
7 Z_HOME
Mini SCSI cable
from main card
*1 connection example
for power MOSFET output
** Be sure to check
the output type of your wiring board
for easy connection
of servo drivers,
4 individual D-9
connectors are
provided.
OUT0
OUT2
IN0
IN2
X_CCW
X_CW
EXTG
+5Ve
1
6
2
7
3
8
4
9
5
X_DB9F
OUT1
OUT3
IN1
IN3
Y_CCW
Y_CW
EXTG
+5Ve
1
6
2
7
3
8
4
9
5
Y_DB9F
OUT4
OUT6
IN4
IN6
Z_CCW
Z_CW
EXTG
+5Ve
1
6
2
7
3
8
4
9
5
Z_DB9F
OUT5
OUT7
IN5
IN7
A_CCW
A_CW
EXTG
+5Ve
1
6
2
7
3
8
4
9
5
A_DB9F

1010
1234
ON
Dual
Single
XYZA
9. HARDWARE SETTINGS
9.1 CARD ID SETTING
Since PCI cards have plug and play function, the card ID is required for programmer to
identify which card he/she will control without knowing the physical address assigned
by the Windows. A 4 bits DIP switch for distinguishing the 16 identical card.
The following example sets the card ID at 12.
DIP SW SETTING：(ID=12)
CARD_ID
9.2
SINGLE/DUAL PULSE MODE SETTING
9.2.1 1_CLK(4DIP-SW)
：
Single/Dual pulse mode setting
Any bit set “on” means the corresponding axis in dual pulse mode ,otherwise single
pulse mode.
The following example sets Y,A axes in Single pulse mode (CLOCK,DIRECTION)and
both X&Z axes in Dual pulse mode (CW,CCW)
1234
0
1
ON
1248 Weighting
0123
4
5
6
7
8
9
A
B
C
DEF

1111
10. HOW TO USE DOS DEMO PROGRAM
10.1 BEFORE USING THE DEMO PROGRAM
The demo program is provided to the user with the purpose of familiar the functions of
MPC card. You should setup the driver and dll in windows to register the resources.
Since the demo program is implemented in DOS environment, the card address should
be get from “settings->control panel->system->device manager->MPC3004”.
10.2 START UP
：
Execute the demo program MPC3004.exe and then key in the card address.
If press “enter” without any card address data , the default address is 200H.
There are four blocks in the screen: motion control, speed adjustment, global i/o,
security
10.3 All the functions are “one stroke” command, you only press the key data as it is in the
bracket [ ], you will get a prompt and follows its instruction everything is ok.

1212
11. APPLICATIONS
11.1 Control AC/DC servo motor/driver with pulse type input
11.2 Control various of stepping motor (PM/Hybrid/Micro-step)
11.3 Any combination mixed control servo and stepping motor
11.4 Control 4 servos with one card, easy to add on more cards to control more devices
11.5 As multiple of frequency generator up to 1 MHZ
11.6 Control precision machinery, or semi-conductor package equipment

1313
12. DIMENSIONS
12.1 MAIN CARD DIMENSION
12.2 DIN RAIL MOUNTED WIRING BOARD

1414
13. ORDER INFORMATION
PRODUCT DESCRIPTIONS
MPC-3004 4 axes of servo/step positioning control card
MPC-3004 DMO Demo program of MPC-3004 card for DOS (free with user manual)
MPC-3004 WIN Dll (VB/VC/C++ Builder) of MPC-3004 card for Win95/98/NT
MPC-3004 LVW Vi of MPC-3004 card for LabVIEW
MPC-3004 DIN 4 axes in one DIN RAIL MOUNTED wiring board

1515
14. LAYOUT(OLD)
14.1 MPC-3004 MAIN CARD LAYOUT
14.2 DIN RAIL MOUNTED WIRING BOARD LAYOUT

1616
CW/ CCW
+5V +5Ve
GND
GND
3.3K
330
12
3 4
+
5V
IN2 / IN3 / IN6 / IN7
+24Ve
GND
GND
HOME / LS+ / LS-
3.3K
330
12
3 4
+5V
IN0/ IN1/ IN4/ IN5
+24Ve
GND
GND 4.7K
JP6 / JP7
+5Ve
1
2
3
2-3Short:I/P5VLevel
1-2Short:I/P24VLevel
JP6 / JP7:
O.C.
OUTn
JP1 / JP2/ JP3/ JP4
12
3
+24Ve
+5V
12
3 4
172
B
O.C.
Relay
15. I/O INTERFACE DIAGRAM (OLD)
15.1 INPUT DIAGRAM
MPC-3004 Wiring board
15.2 OUTPUT DIAGRAM
MPC-3004 Wiring board
15.3 WIRING BOARD INPUT DIAGRAM
MPC-3004 Wiring board
15.4 WIRING BOARD OUTPUT DIAGRAM
MPC-3004 Wiring board
EXTERNAL
Supply +24Ve
EXTERNAL
INPUTS
EXTERNAL
Supply +24Ve
EXTERNAL
INPUTS

1717
16. DIMENSIONS(OLD)
16.1 MAIN CARD DIMENSION