Könner & Söhnen KS 50 User manual

KS 50
KS 80
KS 80TW
KS 50HP
KS 80MW
KS 80CW
Gasoline motor pump
EN
Please read this manual
before use! Manual

1
www.ks-power.de/en |
INTRODUCTION
Thank you for your purchase of Könner & Söhnen products. This manual contains a brief description of safety,
use and debugging. More information can be found on the ocial manufacturer’s website in the support section:
ks-power.de/betriebsanleitungen.
You can also go to the support section and download the full version of the manual by scanning the QR code, or on the
website of the ocial importer of Könner & Söhnen products: www.ks-power.de/en.
Manufacturer reserves the right to make alterations into the devices, which may not be reected in this manual. Pictures
and photos of the product may vary from its actual appearance. At the end of this manual, You may nd contact informa-
tion which you are free to use in case of any issues occurrence.
All data, specied in this operation manual is the most up to date for the moment of its publishing. The current list of
service centers you can nd at the website of ocial importer: www.ks-power.de/en.
Be sure to read the full version of the manual before getting started!
TECHNICAL DATA 1
Motor pump KS 50 KS 80 KS 80TW KS 50HP KS 80MW KS 80CW
Engine model KS 200 KS 200 KS 250 KS 250 KS 280 KS 250
Engine volume, cm3196 196 212 212 269 212
Engine power, hp 6,5 6,5 7,0 7,0 9,0 7,0
Fuel tank, l 3,6 3,6 3,6 3,6 6,0 3,6
Oil crankcase volume, l 0,6 0,6 0,6 0,6 1,1 0,6
Noise level LPA (7m)/LWA, dB 104 104 104 104 104 104
Maximal productivity, l/min 500 1000 1100 500 1000 1000
Nominal speed, r/min 3600 3600 3600 3600 3600 3600
Maximal height of lifting, m 28 28 26 50 20 26
Maximal depth of suction, m 777777
Diameter of inlet pipe, mm 50 80 80 50 80 80
Diameter of outlet pipe, mm 50 80 80 40/50/40 80 80
Dimensions (L*W*H), mm 510×440×440 510×440×440 540×470×450 495×445×445 725×540×600 605×435×480
Weight, kg 24 26 35 29 60 28
IMPORTANT!
ONLY chemical pumps is used for transmission of weak acid and base (PH7 - 8.5), high ignition
temperature liquid and sea water.
Mud pump is suitable for pumping dirt water with up to 50% solid sewerge, сapactiy up to diameter of
25.4 mm.
Clean water pump and high pressure pump are only designed for
pumping clean water.Trash water pump has the capability of transmiting
soft solids within the diameter of 25.4 mm.

COMPLETE SET 2
The delivery package includes:
Motor pump - 1 pc.
Filter - 1 pc.
Hose fitting set - 1 pc.
Operation Manual - 1 pc.
Packing - 1 pc.
GENERAL FORM AND COMPONENTS
OF GASOLINE MOTOR PUMP 3
1. Starter handle1. Starter handle
2. Fuel valve2. Fuel valve
3. Air throttle3. Air throttle
4. Throttle valve4. Throttle valve
5. Fuel tank cover5. Fuel tank cover
6. Oil filler6. Oil filler
7. Ignition switch7. Ignition switch
8. Cover for filling of motor pump with water8. Cover for filling of motor pump with water
9. Air filter9. Air filter
10. Silencer10. Silencer
11. Engine crankcase plug11. Engine crankcase plug
12. Pump crankcase plug12. Pump crankcase plug
13. Water pumping port13. Water pumping port
14. Water outlet port14. Water outlet port
15. Inflation filter15. Inflation filter
SAFETY INFORMATION 4
Using device for other purposes deprives the right for free
warranty. Improper use of the device deprives the buyer of
the right to have free warranty repairs.
IMPORTANT!
11
44
22
1515
1414
88
99
1010
1111
1313
1212
55
3366
77
Fig.1
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Fuel contaminates the land and groundwater. Do not al-
low the leaking gasoline from the tank!
ATTENTION - DANGER!
- Please learn how you can stop engine and motor pump units during their operation fast, properly and
safely.
- The gasoline motor pump shall be put into operation only by people in good mental and physical con-
dition.
- Never use motor pump after drinking alcohol or using drugs as well as medicine which can exert negative
inuence on the worker reaction.
- Keep gasoline motor pump Könner & Söhnen during operation not less than 1 meter apart from
buildings and equipment.
Never pump chemical solutions, high-active, combustible,
caustic liquid substances, solvents or gasoline with motor
pump!
ATTENTION - DANGER!
GASOLINE IS A TOXIC AND FLAMMABLE LIQUID!GASOLINE IS A TOXIC AND FLAMMABLE LIQUID!
- Do not move and transport the device with open fuel tank valve (if any). The fuel tank shall be empty.
- Please tank the device only outdoor, far away from ignition or inflammation sources. No smoking during
motor pump filling.
- Do not fill fuel tank completely. Please fill tank with fuel 4 cm below the fuel tube edge so that there is the
place for fuel extension.
- Do not open gasoline tank cover and add gasoline during engine operation or without waiting of its
cooling after operation.
- If the gasoline overflows, clean up a surface covered with gasoline thoroughly before starting the engine.
- During engine operation the motor pump evolves exhaust gases which are poisonous for human
organism. Do not use device in closed or poorventilated areas – it is dangerous for user life and health!
DANGER FOR LIFE AND HEALTHDANGER FOR LIFE AND HEALTH
- Third parties, children or animals shall be never situated in close proximity to the working area of motor
pump.
- The motor pump Könner & Söhnen meets all requirements of European safety standards. Any changes
cannot be made to device construction without permission.
- The engine and outlet pipe shall be always clean. If oil or fuel leaks, clean up all dirty surfaces immediately.
ONLY chemical pumps is used for transmission of weak acid and base (PH7 - 8.5), high
ignition temperature liquid and sea water.
SAFETY SYMBOLS DESCRIPTIONSAFETY SYMBOLS DESCRIPTION
a. Be careful when using the device! Follow safety rules listed
in manual.
b. Use the motor pump only in areas that are well ventilated,
or on open areas. The exhaust gases contain CO2, which are
dangerous to life.
c. Do not use or store the device in high humidity.
d. Do not smoke when using the pump!
e. Follow safety precautions to avoid electric shock.
f. Carefully read the manual before using the device.
g. Do not touch the pump with dirty hands.
h. Follow fire safety rules, do not use open flames near the
pump.
i. Please don’t touch! The muffler heats up when running the
pump.
a b c d
e f g h
i
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WATERFLOOD HOSEWATERFLOOD HOSE
When operating the motor pump, please always use special nondeformable reinforced thick-wall
waterflood hose. The suction tube shall be corrugated, because it works in compression. Fix the hose on
the port with special fixation ring.
WATER OUTLET HOSEWATER OUTLET HOSE
The water outlet hose is kept under the pressure. Please take it into account and always use ring for its
fixation. It concerns especially fabric hoses.
Always set pumping filter at the end of hose before
operation.
ATTENTION - DANGER!
Remember! To improve efficiency of pump operation,
please use short and wide hose for water drag reduction.
IMPORTANT!
OTHER SYMBOLS DESCRIPTIONOTHER SYMBOLS DESCRIPTION
Information on the required
level of oil in the crankcase
Specification table. For different models this table is different. All charachtetistics are given in the
«Specifications».
Caution about gasoline
Marking speed control: MAX - MIN
Indicates the noise level.
To start engine, put handle of air damper into position
«CLOSED» ( move according to direction of arrow)
Fuel valve ( move to position «OPEN» in the direction of
the arrow)
PREPARING TO WORK 5
CONNECT THE INJECTION HOSE AND WA-
TER DISCHARGE HOSE 5.1
Fig. 2
Waterflood hose
FilterFixation ring
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IMPORTANT! Please use only engine oil for 4-stroke engines.
Only unleaded gasoline is recommended for the motor
pump.
IMPORTANT!
To check oil level, please follow this sequence:
- Ensure that the engine is inoperative and cold.
- Open the oil filler cover and wipe dry gage rod.
- Insert gage rod in the filler without its rotating. Check the level.
- If the oil level is low, fill the lubricant neck to the edge.
ATTENTION - DANGER! Keep fuel away from children!
ENGINE OIL 5.2
Fill the crankcase with engine oil SAE 10W-30 or SAE 10W-40. Please check oil level every time before
starting the motor pump engine!
The engine oil selection depends on climatic zone. For general use in many climatic zones it is usually
recommended to use oil SAE 10W-30 or SAE 10W-40.
Fig. 3
-20 -10 0 10 20 30 40 0C
10W-30, 10W-40
FILLING AND FUEL UTILIZATION 5.3
To check fuel level, please open fuel tank cover. If the fuel level is low, please fill the tank. Do not fill fuel
tank to the top of filler! Leave some space for gasoline extension.
Add fuel to the fuel tank. Make sure a fuel filter is installed in the filler neck of the fuel tank.
- Gasoline is a flammable and explosive!
- Fill the motor pump only when stopping the engine and in the well-ventilated room.
- Do not operate motor pump near open fire. No smoking during its operation.
- The fuel level shall be lower than fuel tank filler. Do not let overflow fuel tank.
Ensure that the tank cover is tightly closed after refilling. Be careful of fuel spillage
during refilling because spilled gasoline or its vapor catch fire easily.
- Do not breathe in gasoline vapor. Do not contact for a long time with gasoline.
- Do not use contaminated or stale gasoline or oil-gasoline mixture.
- Please control that no dust or water get to the fuel tank.
ATTENTION - DANGER!
Oil filler cover
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ENGINE STARTINGENGINE STARTING
- Turn the fuel valve (А) to ON.
- To start cold engine, move the air throttle lever (В) to CLOSE. When the engine heat up, please turn on
the throttle to OPEN.
- Switch the ignition switch (С) to ON.
AIR FILTER 5.4
WATER PUMPING 5.5
Before getting started, be sure to check the correct position of the air filter (fig. 12). Please clean air filter
regularly to avoid unstable operation of carburetor. Please do it as often as possible if the motor pump is
operated under special contaminated conditions.
Before getting started, be sure to fill the pump with
clean water close to the top of the filler neck (fig. 4)
The pump should be stopped about 30 seconds (but
no more than 2.5 minutes) after its start (depending
on the hose length) and water should be added to
the pump in order to increase its performance.
Fig. 4
CORRECT POSITIONING OF THE PUMPCORRECT POSITIONING OF THE PUMP
STARTUP 6
Fig. 5 Fig. 6 Fig. 7
Check the immersion depth of the hose as the
pump can operate without water for no more than
20 seconds.
Cover for filling of
motor pump with
water
- Move the throttle valve (D) to the left end position.
Fig. 10
It is advisable that the hose
is not at the bottom of the
reservoir, as this can lead to
rapid filter clogging.
The pump must be installed no higher than 7 meters
from the water surface to the suction port
To avoid motor pump overheating, do not start it without
its prefilling with water. If motor pump ran dry, stop it
immediately and let it cool before filling with water.
ATTENTION - DANGER!
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To avoid starter damage, turn its handle continuosly into
position without leaving it.
ATTENTION - DANGER!
For emergency stop of engine switch the ignition switch (С)
to OFF. In all other cases please follow above mentioned
sequence.
ATTENTION - DANGER!
ENGINE STOPPINGENGINE STOPPING
To stop engine safely and properly, please follow this sequence:
- Move the throttle valve (D) to SLOW.
- Switch the ignition switch (С) to OFF.
- Turn the fuel valve (А) to OFF.
Exhaust gases contain poisonous carbon monoxide.
Stop the engine before performing any maintenance
work. Before starting engine ensure that the room is
wellventilated.
ATTENTION - DANGER!
Recommendations of motor pump maintenance and inspection in appointed time intervals are listed in
the table below.
Fig. 8 Fig. 9
- Start engine with hand starter (Е).
D E
- Set the desired engine speed by smoothly turning the throttle valve (D) to the “FAST” or “SLOW” position.
After starting engine please ensure that motor pump supplies water. If it doesn’t occur, please turn off the
engine.
The water lag is permitted if it doesn’t exceed 2,5 minutes. Please turn off the engine if water supply didn’t
start after expected waiting time.
In order to increase the pump’s performance, be sure to stop the pump 30 seconds after its start (depending
on the hose length) and add water through the filling cap (fig. 4). After that resume pump operation.
MAINTENANCE OPERATION 7
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MAINTENANCE OF AIR FILTERMAINTENANCE OF AIR FILTER
A dirty air filter restricts air flow into the carburetor,
decreases engine performance and reduces pump
performance. Check the air filter and clean before
every start. If the air filter is damaged, replace it. When
working in extremely dirty conditions, clean the filter
every 10 hours, replace it every 25 hours if needed.
Never operate engine without air filter. Air filter allows
to avoid highspeed wear of motor pump engine.
IMPORTANT!
Make sure you dispose of used oil in dedicated tightly
sealed containers to specialized collection points for used
oil products.
ATTENTION - DANGER!
TECHNICAL MAINTENANCE WORKS
ENGINE OIL REPLACEMENTENGINE OIL REPLACEMENT
1. Open the oil crankcase plug and filler cover
and drain oil.
2. Turn back the oil crankcase plug and tighten
safely.
3. Fill with recommended oil grade and check
the level.
4. Close the filler cover.
The oil is drained fast and completely when the engine
is stopped but heated.
IMPORTANT!
Routine maintenance service is carried out
in theeachappointed time interval
Each start
First month
or 20 hours
Every 3
months
or 50 hours
Every 6
months
or 100 hours
Once a year
or 300 hours
Engine oil
Check
Replacement
Air filter
Check
Cleaning
Replacement (1)
Fuel tank Cleaning
Spark plug
Gap check and control
Replacement
Pump inlet valve Check (2)
Fuel filter
(in fuel tank) Check / Cleaning
Fuel line Check and replacement as necessary. Every 2 years (2)
paper
element
rubber gasket
(1) Served more often under dusty and contaminated conditions
(2) Carried out in authorized service centers
Fig. 11
Oil filler cover
Oil crankcase plug
Fig. 12
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MAINTENANCE OF SPARK PLUGSMAINTENANCE OF SPARK PLUGS
The spark plug shall be free from snuff and must always have proper contact gap. It will enable reliable
engine operation. Be careful of hot engine parts, do not touch them in order not to get burned!
1. Take out the spark plug cover.
2. Clear out the surface round the spark plug.
3. Unscrew the spark plug. Use the supplied wrench included
in the tool kit.
4. Check the spark plug for damages. If the insulator is
damaged or cracked, please replace spark plug. If no
damages, clean spark plug with wire brush before reuse.
5. Measure the contact gap value using sample. The gap shall
be equal 0,7-0,8 mm. Set the gap, if necessary, by curving
electrode carefully.
6. The compression washer of spark plug shall be in good
condition. If yes, the spark plug can be screwed in by hand
to avoid thread damages. Tighten with wrench to press
the compression washer. When installing new spark plug,
please tighten it 1/4 turn. Tighten the reused spark plug
1/2-1/4 turn.
Spark plug
Fig. 13
Fig. 14
0,7 - 0,8 mm
IMPORTANT!
Please pay attention to temperature limits of spark plugs. Do not use spark plugs which
temperature limits are not right for your device.
Please attend! The spark plug shall be tightened safely. The
undertightened spark plug can overheat and become so hot
that it can damage the engine.
TROUBLESHOOTING GUIDE 8
FAILURE POSSIBLE CAUSE POSSIBLE ELIMINATION
Engine fails to start
or is inoperative
Incorrect action sequence Keep directions of this
Operation Manual
Improper carburetor adjustment Call the service center
Defective spark plug Clean, set adequate gap or replace plug
Dirty fuel filter Replace
Engine is starting but
has a low power level
Irregular throttle valve position Move to OPEN
Contamination of spark plug cap Clean or replace
Air filter contamination Clean
Improper carburetor adjustment Call the service center
Instable engine operation Improper adjustment.
Defective spark plug. Call the service center
Engine has a low power
level under load
Engine is running out of time Defective spark plug Clean, set gap
or replace plug
High smoke content Improper carburetor adjustment Call the service center
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The contact with exhaust system details or touch to the
hot engine can cause bad burn or ignition. Before moving,
transporting or keeping the motor pump let its engine cool.
ATTENTION - DANGER!
The motor pump must always be ready for operation.
Therefore, in the event of faults in the device, they must
be rectified before installing the pump for storage.
IMPORTANT!
TRANSPORTATION 9
Before moving or transporting the motor pump ensure that ignition switch ON/OFF and fuel valve are set at
(Off). Add fuel. Install the pump horizontally to avoid spilling fuel residues. Set motor pump level in order
not to spill the fuel. Gasoline vapor or spilled gasoline are inflammable and explosive!
The motor pump which shelf life is over as well as equipment and packing shall be given for eco-friendly
utilization and recycling. Do not throw out the motor pump into household wastes!
UTILIZATION 10
WARRANTY SERVICE TERMS 11
TERMS AND CONDITIONS:TERMS AND CONDITIONS:
The international manufacturer warranty is 1 year. The warranty period starts from the date of purchase.
In cases when warranty period is longer than 1 year according to local legislation please contact your local
dealer. The Seller which sells the product is responsible for granting the warranty. Please contact the
Seller for warranty. Within the warranty period, if the product fails because of defects in the production
process, it will be exchanged on the same product or repaired.
The warranty card should be kept throughout the warranty period. In case of warranty card loss, a second
one will not be provided. The customer must provide the warranty card and buyer`s check during
request for repair or exchange. Otherwise, the warranty service will not be provided. The warranty card,
attached to the product during sale, should be correctly and fully completed by the retailer and customer,
signed and stamped. In other cases, warranty is not considered as valid.
Provide clean product to the service center. Parts, that must be replaced, are the property of the service
center.
WARRANTY EXCLUSIONS:WARRANTY EXCLUSIONS:
• If the user has failed to comply with the instructions in this manual.
• If the product features damaged or missing identification stickers or labels, serial numbers, etc.
• If product malfunction was due to improper transportation, storage and maintenance.
• In case of mechanical damages (cracks, chips, impact and fall marks, deformation of housing,
power cord, plug or any other components), including those resulting from the freezing of water (ice
formation), provided there are foreign objects inside the unit.
A
ONON
OFFOFF
B
C
Fig. 15 Fig. 16
1. Wash pump before stopping.
2. Close the fuel valve (В). Let the engine to
elaborate gasoline from carburetor. Wait until
engine stops itself. Or release the screw (C),
drain gasoline to the appropriate container.
3. Drain the remaining water through the cap
(Fig. 15).
KEEPINGKEEPING
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• If the product has been improperly installed and connected to the mains supply or misused.
• If the claimed malfunction cannot be diagnosed or demonstrated.
• If proper operation of the product can be restored following cleaning from dust and dirt, appropriate
adjustment, maintenance, oil change, etc.
• If the product is used for business related purposes.
• If faults are detected, which have been caused by product overload. Signs of overload are molten or
discolored parts as a result of high temperatures, damaged cylinder or piston surfaces, degraded piston
rings or connecting rod bushes.
• The warranty does not cover the failure of the product automatic voltage regulator due to careless
handling or mishandling.
• If faults are detected, which have been caused by instability of the user’s power grid.
• If there are faults caused by contamination or fouling such as contamination of the fuel, oil or cooling
system.
• If electrical cables or plugs show signs of mechanical or thermal damage.
• In the event of foreign liquids and objects, metal chips, etc. inside the product.
• If the malfunction is caused by the use of non-original spare parts and materials, oils, etc.
• If there are two or more faulty units that are not interconnected.
• If the damage was caused by natural factors such as dirt, dust, humidity, high or low temperature,
natural disasters.
• To quick-wear parts and components (spark plugs, nozzles, pulleys, filter and safety elements, batteries,
removable devices, belts, rubber seals, clutch springs, axles, manual starters, oils, gear).
• To preventive maintenance (cleaning, greasing, washing), installation and adjustment.
• If the product was tampered with, independently repaired or modified.
• In case of malfunctions resulting from normal wear and tear as a result of longterm use (end of life).
• If product operation was not stopped and continued after detecting a malfunction.
• Batteries supplied with equipment are covered by a warranty of three months.
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CONTACTS
Deutschland:
DIMAX International GmbH
Deutschland, Hauptstr. 134,
51143 Köln,
www.ks-power.de
Ihre BestellungenIhre Bestellungen
[email protected]
Kundendienst, technischeKundendienst, technische
Fragen und UnterstützungFragen und Unterstützung
[email protected]
Garantie, Reparatur undGarantie, Reparatur und
ServiceService
[email protected]
SonstigesSonstiges
[email protected]
Polska:
DIMAX International
Poland Sp.z o.o.
Polen, Warczawska, 306B
05-082 Stare Babice,
www.ks-power.pl
[email protected]
Україна:
ТОВ «Техно Трейд КС»,
вул. Електротехнічна 47,
02222, м. Київ, Україна
www.ks-power.com.ua
[email protected]