KAULIN MFG. CO. SiRUBA 700F User manual

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INSTRUCTION BOOK
C€
700F
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~ KAULIN MFG.CO .• LTD.

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Explanation of Dangerous Level
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Don't ignore the warning sign and don't proceed incorrect operation.
~lift
Or it will cause the person or the third party seriously injured or dead
Dangerous during maintenance.
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Ignoring this warning sign and proceed incorrect operation will cause
51~ the person involved or the third party wounded and equipment
Caution damaged during maintenance.
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Explanation of Warning Signs and Labels
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Moving part, beware of industrial accident
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Warning Sign High voltage, beware of electric shock
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High temperature, beware of burns
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Indication of ground wiring

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INDEX
TO ALL USERS
GENERAL SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
WARNING TAG
SAFETY ILLUSTRATION OF THE NEEDLE GUARD
MOVINGTHE SEWING MACHINE
THE INSTALLATION POSITION
SPECIFICATON
NAMES OF MAJOR PARTS
INSTALLATION
HOWTO OPERATE THE NEW MACHINE
LUBRICATION AND DRAINAGE
THREADING
ADJUST THREAD TENSION
REPLACE THE NEEDLE
ADJUST THE STITCH LENGTH
ADJUST THE DIFFERENTIALFEED RATIO
LIGHTENING OFTHE OPERATION ENVIRONMENT
CONDITIONS OF ALL OPERATORS
MAINTENANCE
TOUBLESHOOTING
TABLE CUT-OUT
DEMOLISTION PROCEDURE
APPENDIX
~/PAGE
1
1
3
7
8
9
9
10
11
13
14
15
15
16
17
19
19
20
21
21
22
23
31
32
33

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-1-
TO ALL USERS
• Thankyou very much for using our Ultra
High Speed Straight Needle
Overlock/Safety Stitch Machine.
• Before operating this machine, please
read this instruction bookamplyto
understand the functions and features of
this machine. Thiswill help you to
increase the sewing efficiencyand quality.
• Attention: Because this isan ultra high
speed machine, please fill the lubrication
oil and confirm that the motorturning
direction is clockwise beforeturn the
power on.
GENERAL SAFETY INSTRUCTIONS
Warning!
When using this machine, basic safety
precautions should always be followed to
reduce the risk of fire, electric shock and
personal injury, including the followings.
Read all these instructions before
operatingthis product and save these
instructions.
1. Keep work areaclean
Cluttered areas and bencges invite
injuries.
2. Consider work area environment
Do not expose power to rain. Do not use
machine tools
in damp or wet locations.
Keep workarea well lit.
Do not use powertoolswhere there is risk
to cause anyfire orexplosion.
3. Guard against electric shock
Avoid bodycontactwith earthed or
grounded surfaces (e.g. Pipes, radiators,
ranges refrigerators.)
4. Keep children away
Do not let visitors touch the tool or
extension code.

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5. Dress properly
Do not wear loose clothing or jewelry, they
can be caught in moving parts. Wear
protecting hair covering to contain long
hair.
6. Do not abuse the cord
Never carrythe machine by cord oryank it
to disconnect it from the socket. Keep the
cord away from heat, oil, and sharp
edges.
7. Maintain machine with care
Follow instructions for lubrication and
changing accessories. Inspecttool cord
periodically. If damaged, have it repaired
by
an authorized service facility.
B. Disconnect machine
When not in use, before servicing and
when changing accessories.
9. Avoid unintentional starting
Do not carry a plug-in tool with a finger on
the switch. Ensure the power switch
is off
when plugging in.
1 o. Check damaged parts
Before further use of the tool, a guard or
other part that
is damaged should be
carefully checked to determinethat it will
operate properly and perform its intended
function.
11. Warning
The use of any accessoryor attachment,
otherthan those recommended
in this
instruction manual, may present a risk of
personal injury.
12. Have your tool repaired by a qualified
person
Repairs should only be carried out by
qualified persons using original spare
parts.
SPECIALWARNING FOR ELECTRIC
CONNECTION!
1. Incorporate this machine onlywith "CE"
certificate hold-to-run control device.

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2. Followthe instruction manual device to
install control device.
3. Always earth machineappropriately
during operation.
4. Before adjustment, parts change or
servicing must be sure to pull outthe plug
from socketto prevent the hazard of
unintentionallystart of machine.
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IMPORTANT SAFETY
INSTRUCTIONS
Foroperating safely and getting the
best functions of this machine, you
must operate it correctly. Please read
and followthe instructions ofthis
manual, and keep it at hand forfuture
references.
We are confidentthat you
wi II enjoythis machineas much as we
enjoymanufacturing it.
o 1. Instead ofthe following instructions,
when you use this machine, please
pay attention to the basic safety
measures.
Before using this machine, please
read this manual and all related
instructions. In addition, please
keepthis manual for future needs.
Before using this machine, please
ascertain that it conforms with safety
standards and regulations of your
country.
/A 4. When the machine is ready for
operation, all the safetyequipments
must be ready. Operate this machine
withoutthe specified safety devices
is not allowed.
This machine must be operated by a
properlytrained operator.
For your own safety, we suggestyou
wearing goggles.
Pleaseturn off the power switch or
disconnectit for any one of the
circumstances of the followings :

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(1) When threading needle(s),
adjusting thread Take-up(s),
thread guide(s), and I or
replacing bobbin(s),
(2) When replacing needles, presser
feet, needle plates, feed dogs,
needle guards, horns, cloth
guides and other parts or
accessories,
(3) When repairing,
(4) When the operator leaves the
working place or leaves the
machine unattended.
(5) If clutch motorswithout brake
pads are used, must wait until
the motor stops completely.
If grease, oil, orany fluid contacts
your skin or eyes by any chance,
please wash the contacted area
completelywith clean water and
consult a doctor. Or, swallowany
fluid mistakenly, consult a doctor
immediately.
Do not touch any functioning parts
and devices. Always attend to
whether power switch
is on oroff
before operating
in orderto prevent
anyone from getting hurts.
0 10. Qualified technicians are required
for adjustment, modification, and
repair. Only use assigned parts for
replacement.
{S) 11. Routine maintenance and service
must be performed bywell trained
persons ,or qualified technicians.
1(:'\ 12. Maintain and checkthe electronic
\::1 parts must be done by qualified
electrician or well-trained persons. If
any electronic part damaged or
malfunctioned, stop the machine
immediately.

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""- 13. The air hose has to be detached
\Y from the machine and the
compressor or air supply has to be
cut off before repairing and servicing
the machine equipped with
pneumatic parts such
as an air
cylinder. Qualified technicians or
well-trained persons are required for
adjustment and repairs.
0 14.
To ensure the best performance,
periodically clean the machine is
necessary.
015.
In order to operate properly and to
reduce the noise, please placethe
machine flat and level on the ground.
Avoid operating the sewing machine
at a noisy surrounding.
016. Select a proper power plug and install it by an electrician. Please
connect the power plug to a
grounded receptacle.
""- 17. This machine can only be used for
\Y the designed purpose. Other uses of
this machine are not allowed.
""- 18. Any modification or conversion
\Y made on this machine must be
conformed with the safety standards
and regulations. Precaution
is
necessary. No responsibilitywill our
companytake for damages caused
by any modification or conversion of
this machine without permission.
19.
Two safetywarning signs are
applied as warning signs:
(1) For the safety of operators and
service persons, please don't
open the cover of any electronic
control boxes of motor or other
devices and
don't touch any
components inside to avoid
electrical shock hazards.

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(2) ~\\Iii~ jjlj $1 ~ ~ :rti
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(2) Always keep in mind:
a. ~J.l"f'iiJ 1±31m .eliNJiii • .f.
a. Please never operate this
:f:~~~ii~'ti::i:ilcf*fl • m: machine without belt cover,
rrmll!H!H'F • J..1~~~.A.~
finger guard or any safety
~'(go
device to avoid physical
injury.
~
b. ~ 7ift~1'lllm!Htlt£ • ~-
~
b. Please keep your hair, fingers
Hi.i Q$ • 111.l a<.! .f. , iiUt&
and cloths away from the
1l<~li • \iW lUll-¥ iJi1li • .eliNJi Iii hand wheel, V belt and motor
.~it ; Jlt9~~®81Hll:Jillll1'
iiJ tit~ ff fii.J ~ ~ ' J..1 ~ !J~ while the machine
is in
A~~fjo
operation, as well as never
put anything near these parts,
to prevent the risk of injuries
bytangled into them.
~
c. 11111.l:IH~~iJ.UI.IIilfl~MH
c. Please never putyour fingers
Bi±iiQ$ • ill@"f'iiJ W~111.la<J
underthe needle(s) or in the
-¥1.& 1± tt a<.! """F :1J ~ tUl ~ ~ thread take-up cover to
~9Hi$ • J..1~li~.A.~~
prevent physical injuries when
flo you turn on the power switch
or operate the machine.
~
d. ~MHJIQ$ • ~mii'a~Q
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d. While the machine is in
i1J ' ~ 7 jft ~ J.t .f. iiJ 1m i31 Jre
operation, the hook rotates at
;Z'IIi!t ' ~ \il1i lit2 111.l a<.! .f.~
a high speed. Please keep
ffl~ICII~iiftl!f..ll!I o JIB~ • 11
your hands away from the
:!!! lt~-T ~ •lit2 ~ )J.UI.IIil
area of hookto prevent any
Blili¥.1 • J..1~W~.A.~~
flo potential injury to your hands.
In addition, please make sure
to turn offthe power of the
machine while changing
bobbins.
~
e. ~JJS[~~~~Jremliif!P~ • ,J,,L>
e. Be careful and do not place
~W~.f.ii.MMH$ • J..1~W
your fingers inside the
~A~~'(Io
machine when placing or
lifting the machine head to
avoid possible physical
injuries.
~
f. ~ 7 ift~miH~?!.i~ibilil i31 Jre
~
f. Please turn offthe power
iiJfmlt9~ • 1imliifi11UI~3 before tilting the machine
mJ .eliNJi iii Iii .eliNJi ~ • ~ liU~
head or removing the belt
MH"iimi • J..1~W~.A.~~
cover and the V belt to avoid
flo possible accidents due to
abrupt start of this machine.
-6-

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g. For machines
equipped servo
motors, the motors
do not
produce noisewhile the
machines are at rest.
Therefore, please turn
off the
power
of this machine to
avoid possible accidents due
to abrupt start ofthe machine.
h. Never operate the sewing
machine afterthe
ground wire
is removed
to avoid electrical
shock hazards.
i. Please turn the power switch
off before connecting or
disconnecting the power plug
to prevent possible accidents
due to electric shock or
damaged electronic
components.
WARNING
Please confirm the followings to avoid
malfunction or damage to this machine.
o1. After installing the machine, and
before the first operation, please
G)4.
(S) 5.
clean it completely.
Clean all
dust and overflowed oil
during transportation.
Confirm
that the voltage and the
phase (single or 3 phase) of motor
are set correctly.
Confirm that the power plug is
correctly connected to the power
supply.
Never use the machinewhen the
local voltage type is differentfrom
the marked voltage on the nametag
attached on the machine.
Confirm
that the rotating direction of
the machine pulley is correct.

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A ... ~fi11=alt~-*·!=f:!Ji.liti!IJZ~iV
alltl , ~5twf=5m{IHI~ , J.:J.~~~
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-8-
A Warning:
..a Before doing anyoperation or any
adjustment described laterin this
manual, please turn the power offto
prevent accidents caused byabrupt
start ofthe sewing machine.
WARNING TAG
1. There is a warning tag attached on the
sewing machine. (Fig. 1}
2. When using the sewing machine, please
followthe instructions
of the tag. Please
contactthe dealer if the tag is fallen offor
fuzzy.
111/Fig. 1
3. Safetyprotection device (Fig. 2)
~Elm Goggles
~i~H
Finger protector
1112/Fig. 2

*•~-~~-~~-·~•AA~~as~
fl11= :f!f r.J 11= !t ~ ~ ' ii tit~ 1t J& .._ :f:Jl ftO o (Iii
4)
M*'J~~ Mil Clll5)
1. •~•~m~~~~~*~*•'~~~
~~'fi~Milrrltil o
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4~ Indicates rotating direction.(Fig. 3)
113/Fig. 3
SAFETY ILLUSTRATION OF THE
NEEDLE GUARD
This presserfoot protection device is as
shown as the Fig. 10. For safety of all
operators, this deviceshall not be
disassembled. (Fig. 4)
1114/Fig. 4
MOVING THE SEWING MACHINE
Moving the sewing machine (Fig.5)
1. To move the sewing machine, please
followthe figure shows. Using left hand to
holdthe fromt machine cover body, and
right hand to holdthe bottom plate
to
move.
2. Please wear safety shoeswhile moving.

11!5/Fig. 5
THE INSTALLATION POSITION
--------------------------------------------------------------------------------------------l
1. ~~~-~~-M~~~~~~-~~'
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·-~~~ll{J~=fT-tiJifi~·
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(11!6)
2. JJI~&~~iUi3AACli515Hi.'* , tm*
1fffl ~~- ' RJfi.~.OXti1-Fi!&lll
0
(Ill
7)
1. Please do not install the sewing machine
near the equipments, such as Television,
Radio, orWireless Telephone. Or these
equipmentswill experience electronic
interference. (Fig. 6)
X
116/Fig. 6
2. The wire should insert to the AC power
socket directly. If using the extension wire,
this
might cause malfunction. (Fig. 7)
X
1117/Fig. 7
-10-

2. Specification
•
~
700F
~~
JWJff:fi
Model
Standard
High Stroke
~JWJ~~
7500 spm 7500spm
Max Stitch Speed
~tffit!
80 ?t J':J.PJ ""f 82 ?t J':J. ""f
Noise Level
under 80dB under 82 dB
~
]!§:
3mm 4mm
Stitch Length
#$ff:fi
24.7mm 26.6mm
Stroke of the needle bar
11!1J'J:m:fi
5mm 5.5mm
Presser Foot Lift
11!1J'i..~:iJ
5kg
Presser Foot Pressure
~J'i..JWJJJt([Jtf:!~fjjij:!i:j)
Feed Dog Height (over the needle
l.Omm
plate)
{ll!ffl# Needle for Use
DCX27
~J'J: ft!IVJ1:J;ct
il\H,,flfil - ~f!f!
Feed Dog Transmission Eccentric, Connecting Rod
~J'J:Jmjl)Jt
1.8mm
Teeth Width of the Feed Dog
~§IDiiJ!&~Jii :f*iliiDiiJ!£
Stitch Adjusting Device Button Adjustment
11!1J'i..~Jii
5'!1!~;ct-HIDiiJ!&;ct
Presser Foot Device
Spring Type, Knob Adjustment Type
1J[]ni:J:1J;ct
~ns~~ffnA'~ft-m~~~~~~~ns
Oil Filling
Oil tank storage type. Automatic oil supply by felt, cotton thread
capillary action.
@lni:J:tJ;ct iliH,,~~
Oil Return Solution
Eccentric Pump
{ll!fflni:J
!l~{tt:$ffl nB(MOBIL#lO)
Oil for Use
Provide Specific Oil (MOBIL #10)
~2/Table2
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NAMES OF MAJOR PARTS
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CD Lifting lever
(2) jiJIJi ® Presserfoot
® ~mufft
@Control box
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@)Thread stand
@ )Iii 'I'
@Oil gauge window
@~-
@Pulley (Hand Wheel
1118/ Fig. 8
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INSTALLATION
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Machine installation should onlybe carried out by a qualified technician.
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Contactyour dealer or aqualified electrician for any electrical work that may need
to be done.
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The sewing machine weighs 48kg. The installation should be carried out bytwo or
more people.
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Do not connect the power cord until installation is complete. The machine may
operate if the treadle is depressed by mistake, which could result
in injury.
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Use both hands to hold the machine head when tilting it back or returning it to its
original position. If only using one hand, the weight of the machine head may be
too heavyto hold, and may cause human physical injuries.
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1. Install the rubber cushion and the rest
board
in sequence as the attached table
cut-outdrawing and the part lists. In case
of the semi-submerged type installation,
the distancefrom the surface of the
needle plate to the surface ofthe table is
100 mm, whereas the fully-submerged
type installation isonly5 mm.
2. Install the pedal of clutch motor on the left
side, and the pedal ofpresser foot lift on
the right side.
3. Install the waste chute and the thread
stand
as the part lists show.
4. The turning direction ofthe motor is
clockwise. In addition, the besttension is
thatthe belt can be pressed inward about
10 mm by a finger. Please refer to Table 3
to see the interaction ofthe belt pulleyand
the sewing speed.