Keba KeContact R10 CM User manual

Installation Manual V 1.01 (translated)
KeContact R10 CM
Automation by innovation.
®
KeContact
R10
Cable Manager
Installation Manual V 1.01

Installation Manual V 1.01 (translated)
KeContact R10 CM
Document: Mod. 8.3 - KeContact_R10_CM - K - UM_EN_Rev.1.01
English (translated)
Pages: 40
Specications are subject to change due to further technical developments.
Details presented may be subject to correction.
All rights reserved.

Installation Manual V 1.01 (translated)
KeContact R10 CM
Table of contents
1. General notes
1.1 Manufacturer’s note
1.2 Installation note
2. Introduction
2.1 Purpose of the document
2.2 Preconditions
2.3 Intended use
2.3.1 Contents of this document
2.3.2 Not contained in this document
3. Safety notes
3.1 Symbols
3.2 General safety instructions
3.3 Personnel safety instructions
4. Description of the device
4.1 Type plate
4.2 Overview variants
4.3 Approval and Norms
4.4 Visual warning
4.5 Cooling system
4.6 Anti theft device
5. Mounting and installation instructions
5.1 General instructions
5.2 Space requirement
5.3 Mounting of cable reel
5.4 Installation site recommendations
6. Connection and Wiring
6.1 Connection to the E vehicles
6.2 Connection to E. V. Charging Station
7. Operation and handling
7.1 Protection during the operation
7.2 Warning stickers
7.3 Resettable thermostat
7.4 Termal fuse
8. Maintenance
8.1 Inspection of the whole cable reel
8.2 Cleaning the cable reel
8.3 Repair / Replacing the brake
9. Technical data
9.1 In general
9.2 Environmental condition
9.3 Cable
9.4 Mechanical properties
9.5 Dimensions, weight
10. Drill references
10.1 Wall bracket drilling templates
10.2 Wall connector holder drilling templates
11. Disposal
11.1 Device disposal
Annex 001 EU Declaration of Conformity
Table of contents

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1. General notes
1.1 Manufacturer’s note
The product’s manufacturer is
© R.M.D. Components Italia S.r.l.
Via Avigliana 24 - 10040 - Rivalta di Torino (TO) - Italia
The product is distributed by
© MTPReel GmbH - Allmendstraße 5/1 - D-74629 Pfedelbach
Email: [e-mail]
1.2 Installation note
WARNING! Not observing the safety instructions can result in risk of death,
injuries, and damage to the device! R.M.D. Components Italia Srl assumes no
liability for claims resulting from this!
• Electrical hazard!
The installation, commissioning and maintenance of the charging station may
only be performed by correctly trained, qualied and authorized electricians who
are fully responsible for the compliance with existing standards and installation
regulations.
• Do not carry out any unauthorized conversion work or modications to the
KeContact R10!
• Repair work to the KeContact R10 is not permitted and may only be performed by
the manufacturer (replacement of the charging station)!
• Do not remove any notices on the device, such as safety symbols, warning notices,
rating plates, nameplates or cable markings!
• Pull the charging cable out of the reel by the cable stopper and not by the cable or
plug.
• Make sure that the charging cable is not damaged mechanically (kinked, pinched or
driven over) and do not allow the contact area to come into contact with sources of
heat, dirt or water.
General notes

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2. Introduction
2.1 Purpose of the document
This document describes start up and operation of the KeContact R10.The gures and
explanations contained in this manual refer to a typical device design. The design of the
device may deviate from it.
2.2 Preconditions
This document contains information for persons who, due to their special training, exper-
tise and experience as well as knowledge of current standards, are able to assess the work
performed and the possible hazards.
2.3 Intended use
The device is a “cable management” for the indoor and outdoor area (see warning 3.2) at
which electrically operated vehicles can be charged (e.g. electric automobiles).
The KeContact R10 is designed for installation on a wall or ceiling.
The respective national regulations must be observed with regard to the installation and
connection of the KeContact R10.
The intended use of the device always includes the compliance with the environmental
conditions for which this device was developed.
The device was developed, manufactured, inspected and documented in compliance
with the relevant safety standards. Therefore, the products do not pose any danger to
the health of persons or a risk of damage to other property or equipment under normal
circumstances, provided that the instructions and safety precautions relating to the
intended use are properly observed.
2.3.1 Contents of this document
• Safety notes
• Installation
• Operation and handling
• Maintenance
2.3.2 Not contained in this document
• Charging station installation manual usually called Wallbox.
Introduction

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3. Safety notes
3.1 Symbols
At various points in this manual, you will see notes and precautionary warnings
regarding possible hazards. The symbols used have the following meaning:
DANGER!
Indicates an imminently hazardous situation, which will result in death or serious
bodily injury if the corresponding precautions are not taken.
WARNING!
Indicates a potentially hazardous situation, which can result in death or serious
bodily injury if the corresponding precautions are not taken.
CAUTION!
Means that if the corresponding safety measures are not taken, a potentially ha-
zardous situation can occur that may result in slight bodily injury.
Caution
Means that damage to property can occur if the corresponding safety measures
are not taken.
Safety notes

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3.2 General safety instructions
If you follow the instructions regarding safety and use as described in this manual, the
product will, in normal case, neither cause personal injury nor damage to machinery
and equipment.
The instructions contained in this manual must be precisely followed in all circum-
stances. Failure to do so could result in the creation of potential sources of danger.
Only electrical vehicles or their chargers must be connected. The connection of other
devices (e.g. electric tools) is not allowed!
Due to technical or legal restrictions, not all versions/options are available in all coun-
tries
Apart from the safety instructions given in this manual, the safety precautions and
accident prevention measures appropriate to the situation in question must also be
observed.
WARNING!
The following application areas are expressly excluded for the KeContact R10:
Do not use in areas prone to explosion or re.
Do not use in mining.
The device should be mounted protected from direct sunlight as far as possible to
avoid the interruption of the charging due to excessive temperatures of the componen-
ts of the KeContact R10.
The device should be protected against direct rain as far as possible to prevent risk of
electric shock or fault.
The device should be protected against snow and ice as far as possible to prevent risk
of electric shock or fault.
Other products must be used for these applications!
CAUTION!
Make sure the cable is correctly rewound if it is not used for charging to avoid trip
hazard.
Safety notes

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Caution
• Make sure the device is mounted correctly and safety.
• Avoid rolling out the cable jerkily
• Make sure the cable is not pressed and so damaged.
• Avoid dragging the cable over sharp edges whereby the cable jacket can be
abraded.
Caution
Improper handling can cause damage to the device!
To avoid damaging the KeContact R10 during further or return transport, the original
packaging must be used for the transport.
Caution
Any modication of the device may entail the loss of warranty rights.
Exempt from this is maintenance work which is explicitly permitted by
R.M.D. Components Italia Srl in compliance with the maintenance interval dened by
the supplier.
3.3 Personnel safety instructions
CAUTION!
Danger of re in case of component failure!
• In nal application, make sure that cable is rmly connected to the charging
station.
• Check the cable in case of a short-circuit in the supply circuit!
Safety notes

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4. Description of the device
The KeContact R10 is a cable reel to store the charging cable of a domestic and semi-
public charging station infrastructure.
In summary, the reel is an assembled tool with different part, like a drum to coiled the
charging cable with the EV connector, it has a spring load for automatic rewind of the
cable. It has a brake to reduce the speed of rewinding. The cable can be stopped ap-
proximately every 50 cm from a lock function installed on the drum.
Information
The KeContact R10 is designed for high amperes current transmission un-
til 32 A in 1 Phase conguration and 16 A in 3 Phase conguration.
The conguration cannot be switchable.
4.1 Type plate
Description of the device
129107
98981105000001
RC 4-0280-04-030
16A-P3 11kW TYPE 2/2
CR000000 - dd/mm/yyyy
~ 400V ≤12A 50/60Hz
~ 400V ≤16A 50/60Hz
Temperature: -25/+45°C
IP code: IP44
Weight: ≈7,5Kg
Code
P/N
Drawing
Version
Serial N - Date
Made in Italy
Disconnect the plug
Push the bu�on to reset
THERMOSTAT
Produced by: R.M.D. Components Italia Srl
IT-10040 | [email protected]
Distributed by: MTPReel GmbH D-74629
[email protected] | [phone]
8
7
101112
6
5
4
9
3
2
1
®
1
6
2
7
3
8
4
9
5
10
11
12
Reset procedure
Technical descriptions
Producer information
Serial number and production date
Distributor information
Max power when rolled up
Product code
Max power when full unrolled
References
Technical informations
Disposal warning
CE marking

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4.2 Overview variants
The following variants of the KeContact R10 are available:
Car Side Wallbox Side
Conguration Connector Lenght Connector Lenght
1P 16A - 3.7 KW Type 2 5 m Type 2 1.5 m
1P 32A - 7.4 KW Type 2 5 m Type 2 1.5 m
3P 16A - 11KW Type 2 5 m Type 2 1.5 m
4.3 Approvals and Norms
The following KeContact R10 are conforming to:
• CE declaration
• EMC
• LVD
• RoHS III
• Reach
See Annex 001 EU Declaration of Conformity
4.4 Visual warning
Two RGB led strips indicate the KeContact R10 status:
• Green light means the KeContact R10 is running.
• Blue light means the system and the cooling system are running.
• No light means the KeContact R10 is not powered.
4.5 Cooling system
To ensure the eciency KeContact R10 is equipped with internal automatic cooling
fans; when in operation you may hear some noise coming out of the device.
Description of the device

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4.6 Anti theft device
To discourage theft, the device is equipped with a safety lock that prevents unauthori-
zed disassembly
The bolt must be inserted into
its square seat
Safety lock must be installed into
its circle seat

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5. Mounting and installation instructions
In this chapter is described the KeContact R10 installation.
5.1 General instructions
Caution
If the mounting surface is not  at the cable reel can be damaged. Hence avoid twisted
or damaged mounting surfaces.
The anchoring system chosen by the installer must take into account the material
from which the reel will be hung (4 standard dowels included with the reel).
5.2 Space requirement
KeContact R10 dimensions are H 326 x W 326 x D 260 mm, we reccomend to provide
200 mm of free space on each side to ensure the appropriete air  ow.
KeContact R10 can tilt 20 degrees forward, provide su cient handling space.
Mounting and installation instructions

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5.3 Mounting of cable reel
For a correct installation of the KeContact R10 need n°4 x anchor bolt with washer are
recommended. Print the last 2 pages of this document for drilling templates
The KeContact R10 should only be mounted vertically with the cable output facing down.
Mounting and installation instructions
90 mm
61 mm
Recommend installation at a height of 170 cm above the ground or between
90 cm and 110 cm for wheelchair users.
900 ÷ 1100mm
1700 mm

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5.4 Installation site recommendations
KeContact R10 is IP44 protection class and can be installed indoors or outdoors with
proper weather protection.
The following criteria should be considered when choosing the location:
• The device can only be installed for stationary applications.
• Mount the device so that charging cables do not cover or cross pedestrian and
motorized trac.
• Do not install the device at locations where it is exposed to ammonia or
ammonia gas.
• The mounting surface must be suciently stable in order to withstand the
mechanical forces.
• Do not install the charging station at locations where falling objects could
damage the device.
• The device should be protected against direct rain as far as possible to prevent
icing, hail damage or similar.
• If possible, the device should be mounted out of direct sunlight; if overheated, the
device may go into protection and the thermal fuse could be triggered, interrupting
charging. (see chapter 7.3).
In order to guarantee IP44 protection also for the connections, after charging, it is
recommended that the car-side connector be plugged into the supplied wall bracket
and that the wall box-side connector be kept plugged into its housing.
Mounting and installation instructions
Protect against a solid
object greater than 1mm,
such as most of screws
and wires.
Protect against vertical
spraying water at an
angle up to 60°. Limited
liquid entry.
IP44

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6. Connection and wiring
6.1 Connection to E Vehicles
The KeContact R10 car side is ready to use, it is only necessary connect the plug in
the car.
Connection and wiring
Cable equipped with Type2 - EU connector
Cannot be used as an extension of charging cables

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6.2 Connection to E.V. Charging Station
The connection to the charging station may vary depending on the model of charging
station, the KeContact R10 can come in different congurations, please make sure the
type matches before connecting the connector. To operate the KeContact R10, simply
plug in the connector.
Connection and wiring
Cable equipped with Type2 - EU connector

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7. Operation and handling
When starting up for the rst time, please reset the resettable thermostat as descri-
bed in Chapter 7.3
7.1 Protection during the operation
During recharging it is recommended to completely extract the cable from the
KeContact R10 to get the maximum performance from your wallbox (Max 16A - 11kW).
Even when connected the cable can be pulled out of the KeContact R10 the cable reel
can be rotated by 20 degree to facilitate cable pulling out.
The device is equipped with a lock function. Approximately every 50 cm the lock fun-
ction is active (clicking noise) so the cable cannot roll up automatically and thereby is
not in tension.
Caution
When using the cable that is not fully unrolled, it is recommended to reduce the char-
ging power to less than or equal to 12A to avoid possible overheating
Do not jerky the cable because the KeContact R10 can be damaged.
Briey pulling on the cable releases the locking. A cable brake integrated in the
KeContact R10 serves to roll up the cable gently and to not snatch the connector out of
the user’s hands when releasing the locking function unintentionally.
7.2 Warning Sticker
In order to clearly show potential hazard, a yellow warning sticker recommend to not
remove any part from the reel.
One sticker is installed on brake and warn to not remove it.
Operation and handling

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7.3 Resettable thermostat
In according to EN 61316 the KeContact R10 is provided by a thermal cut-out, in case
of overheating this disconnect the line during the charge. If it happens switch off the
current and press the red button to reset to the normal operation.
7.4 Termal fuse.
A non-resettable termal fuse is soldered on the mainboard, it only intervenes in cases
of severe overheating and can be replaced only by authorized personnel.
Operation and handling

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8. Maintenance
The following maintenance intervals must be adhered to:
Component Interval
Whole cable reel Approx. 1 Year *)
Cable Approx. 1 Year *)
Cable brake Approx. 1 Year *)
Locking function Approx. 1 Year *)
*) The exact maintenance interval depends on the operation environment.
The cable reel, the cable and the components must be cleaned according to necessity.
8.1 Inspection of the whole cable reel
Caution
Requirements at the inspection:
• All supply voltages must be disconnected or switched off (Charging Station).
• Unplug the KeContact R10 fromt the car.
The following steps are necessary at the inspection of the cable reel:
• Check the mounting screws of the cable reel.
• Check the freedom to rotate on the bracket of the cable reel.
• Check the enclosure for damages and for foreign bodies or liquids inside.
• Check the connections.
• Check the cable for damages.
• Check the locking function via pulling out the cable at least 2 m.
• Repeat these 4 times.
• Check the sealing of all screws of the enclosure.
The removal of the sealing results in the loss of warranty.
If damages or faults of the KeContact R10 are determined please send the cable reel
with a precise error description to your dealer for inspection.
Maintenance