Kinroad XT400ATV User manual

USER MANUAL
XT400ATV
This operating manual includes important safety and maintenance information.When
reselling the ATV to the next buyer,the operation manual should be passed on together with
it because the next user also need the manual .Please read the manual carefully before
driving the new JUNMA 300 ATV. If failed to conform the requirements described in the
manual, it will be easy to cause inuries and deaths
Warning
Read this manual carefully and follow the operating procedures and methods
described in this manual
Never operate an ATV without proper training or instruction
A child under 16 years old should never operate an ATV. Never allow drive of an ATV
by and individal person if he or she does not have the abilites to operate it safely.
Warning:
Injury or death could be result from failare to follow WARNING instructions when you are
operating, inspecting or repairing the ATV.
Always avoid driving and ATV on any paved surfaces, including side walks, parking
lots and streets.

Never operate an ATV on any public street, road or highway, even a dirt or gravel one.
Never drive an ATV without wearing an approved motorcycle helmet that fits properly.
You should also wear eye protection (goggles or face shield).gloves, boots, long-sleeved
shirt or jacket, and long pants.
Never consume alcohol or drugs before or while operating the ATV.
Never operate at speeds too fast Always drive at low speed on dusty surface.
Always inspect your ATV each time you use it to make sure it is in safe operating
condition. Always follow the inspection and maintenance procedures and schedules
described in this manual.
Always keep both hands on the handlebars and both feet on the footboards of the ATV
during operate.
Always go slowly and pay extra attention when operating on unfamiliar
terrain .Always be alert to changing terrain conditions when operating the ATV.
Never operate on excessively rough, slippery or loose terrain unless you have learned
and practiced the skills necessary to control the ATV on such terrain. Always be especially
cautious on these kinds of terrain.
Always follow proper procedures for turning as described in this manual. Practice
turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive
speed.
Never drive the ATV on hills too steep for the ATV or for your abilities. Practice on
smaller hills before attempting larger hills.
Always follow proper procedures for climbing hills as described in this manual.
Check the terrain carefully before starting up any hill. Never climb hills with excessively
slippery or loose surfaces.Shift your weight forward. Never open the throttle suddenly or

make sudden gear changes. Never go over the top of a hill at high speed.
Always follow proper procedures for going down hills and for braking on hills as
described in this manual. Check the terrain carefully before starting down any hill. Shift
your weight backward. Never go down a hill at high speed. Avoid going down a hill at an
angle that would cause the vehicle to lean sharply to one side. Go straight down the hill
where possible.
Always follow proper procedures for crossing the side of a hill as described in this
manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the
uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have
mastered the turning technique described in this manual on level ground. Avoid crossing
the side of a steep hill if possible.
Avoid crossing the steep hills.
Always use proper procedures if you stall or roll backwards when climbing a hill. To
avoid stalling, se proper gear and maintain a steady speed when climbing a hill. If you stall
or roll backwards,follow the special procedure for braking described in this manual.
Always check for obstacles before operating in a new area.Never attempt to operate
over large obstacles, such as large rocks or fallen trees. Always follow proper procedures
when operating over obstacles as described in this manual.
Always be careful when skidding or sliding. Learn to safely control skidding or
sliding by practicing at low speeds and on level, smooth terrain. On extremely slippery
surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of
skidding or sliding out of control.
Never operate an ATV in fast flowing water or in water deeper than that recommended
in this manual. Remember that wet brakes may have reduced stopping ability. Test your

brakes after wiping water away. If necessary, apply them several times to let friction dry
out the linings.
Always be sure there are no obstacles or people behind you when operating in reverse.
When it is safe to proceed in reverse, go slowly. Always use the size and type tires
specified in this manual. Always maintain proper tire pressure as described in this manual.
Never modify and ATV through improper installation or use of accessories.
Never exceed the stated load capacity for an ATV. Cargo should be properly
distributed and securely attached.
Reduce speed and follow instrucrions in this manual for carrying cargo or pulling a
trailer. Allow greater distance for braking.
Improper handling of gasoline can cause fire and can cause jnjruies and deaths and
other serious accident. So ,do not refuel right after the engine has been running and is still
every hot. Never refuel while smoking, or while in the vicinity of sparks, open flames, or
other sources of ignition. When transporting the machine in another vehicle, be sure it is
kept upright and that the fuel cock is in the OFF position. Otherwise, fuel many leak out of
the carburetor of fuel tank.
Never start or run the engine in a dosed area will cause the breakdown. And exhaust
fumes are poisonousus and may cause loss of person’s consciousness and death within a
short time. Always operate your machine in an area with adequate ventilation.

1. Headlight 2. Front wheel 3.Mirror 4.Main switch
5. 2WD/4WD transforming lever 6. Fuel cock 7.Taillight 8.Rear wheel
9.Rear luggage carrier 10.Exhaust silencer 11.Cushion 12.Fuel tank cover
13.Brake pedal 14.Front luggage carrier. 15.Gear bar

16.Parking brake shoe 17. Throttle lever 18. Handlebar switch
19. Choke 20. brake lever
Key identification number
The key identification number should be stamped on the key as shown in the
following drawing. This number can be used for ordering a new key.
Vehicle identification number
The vehicle identification number is stamped on underside of seat.

Main Switch
Function of the respective switch positions are as follow:
ON：
Engine can be started only at this position and the headlight and taillight come on when
the light switch is on.
OFF：
All electrical circuits are switched off. The key can be removed in this positio
Handlebar switch

1. Lighting switch 2.Horn switch 3.Turn light switch 4.Starting switch
1.When the light switch placed at ,the high beam light comes on, when the switch is
placed at the low beam light comes on.
2. When pressing down the horn button, the horn sounds.
3. when the switch is placed at left, the left turn light and left turn indicator come
on .When the switch is placed at right, the right turn light.
4. Press down the starting switch to start the engine, at the same time need handhold the
break level .
Throttle lever
Once the engine is running, movement of the throttle lever will increase the engine
speed. Adjust the speed of the machine by changing the throttle position. Because the
throttle is spring-loaded, the machine will decelerate, and the engine will return to an idle
and time the hand is removed from the throttle lever. Before starting the engine, check the
throttle to be sure it is operating smoothly. Make sure it returns to the idle position as soon
as the lever is released.
Check the operation of the throttle lever before starting the engine. IF it does not work
smoothly, check for the cause. Correct the problem before riding the ATV. Consult a dealer

if you can’t find or solve the problem yourself.
Brake Lever
The brake lever is located on the right handlebar. Pull it toward the handlebar to apply
the brake.
The brake lever is located on the right side of the machine .Tread down the pedal to
apply the brake.
Parking brake
When you have to start the engine or park the machine, especially on a slop. Use the
parking brake Apply the rear brake lever and push down the lock plate to apply the parking
brake. Squeeze the rear brake lever to release the parking brake.
Caution:
The ATV could start moving unexpectedly if the parking brake is out of fuction before
starting the engine. This could cause loss of control or a collision.
The brake could overheat if you ride the ATV without releasing the parking brake.
You could lose braking performance which could cause an accident. You could also wear
out the brakes prematurely.

How to avoid the hazard
Always set the parking brake before starting the engine. Always be sure the parking
brake have been released before you begin to ride.
Note:
It indicates you don’t conduct maintenance or operation of four wheel vehicle of
ATV according to the requirements in the manual, the vehicle might be damaged due to
this reason.
2WD/4WD shift lever
To shift the 2WD to 4WD, stop the ATV and shift, the shift lever to 4 WD position. To
shift the 4WD to 2 WD, stop theATV and shift the shift lever to 2WD position.
Warning:
Potential hazard:
When driving the ATV and shifting 2WD to 4WD or 4WD to 2WD, the 2WD is
different from 4WD in operation. Shifting 2WD to 4WD when driving the ATV will make
the ATV encounter the unexpected different controls, which will increase the accident risk.
Gear bar

There are four shift gear : 1.Low speed 2.high speed 3. idle shift 4.Reverse
Warning: 1.When reverse must make sure the ATV has stop and Low the Throttle lever
2.Use the low speed gear on the rough road.
3.if not on the smooth road or the driver has skill, don’t use the high speed gear.
Fuel tank cap
Remove the fuel tank cap by turning it counter-clockwise.
Fuel cock
The fuel cock supplies fuel from the fuel tank to the carburetor.
The fuel cock has three positions.
OFF:

If the lever is in this position, fuel will not flow.
Always turn the lever to this position when the engine is not running.
ON:
If the lever is in this position, fuel flows to the carburetor. Normal riding is done with
the lever in this position.
Seat
To remove the seat, pull the seat lock lever upward and pull up the seat at the rear.
To install the seat, insert the lobes on the seat front into the receptacle on the frame
and push down the seat at the rear. You should pay attention to make sure that the seat is
securely fitted.
Front carrier
Maximum load limit:40kg.
Rear carrier
Maximum load limit:80kg.
Front and rear brakes
Always check the brakes at the start of every side. Do not ride the ATV if you find any
problem with the brakes. If a problem cannot be corrected by the adjustment procedures.
Provided in this manual, have theATV inspected by a dealer.
1. Brake levers and brake pedal
Check for correct free play in the brake levers and brake pedal, if the free play is

incorrect adjust it see pages.
2. Brake operation
Test the brakes at slow speed after starting out to make sure they are working properly.
If the brakes do not provide proper braking performance, inspect the brakes for wear. See
page.
Fuel
Make sure there is sufficient gasoline in the tank.
Recommended fuel:unleaded fuel
Fuel tank capacity: Total:7.5L Reserve:1.5L Unleaded fuel 1.Filler tube 2.Fuel
level will give a longer spark plug life and reduce maintenance cost. If unleaded gasoline
is not available, then leaded regular gasoline can be used.
Caution:
Fuel can spill, causing a fire and severe injury.
Fuel will expand when it heats up if the fuel tank is overfilled, fuel could spill out due
to heat from the engine or the sun. So, do not overfill the fuel tank. Be careful, not to spill
fuel, especially on the engine or exhaust pipe. Wipe up any spilled fuel immediately. Be
sure the fuel tank cap is closed securely. Do not refuel right after the engine has been
running and is still very hot.
Engine oil
Make sure the engine oil is at the specified lever. Add oil as necessary.
Recommended oil
SAE20W40: Suitable for the ambient temperature(5-40)
SAE10W30:Suitable for the ambient temperature(-10_35)

SAE5W30:Suitable for the ambient temperature(0 or below)
Recommended engine oil classfication: SE,SF,SG type or higher.
Oil quantity:
Periodic oil change:2.9L
With oil filter replacement:3.0L
Total amount:3.5L
Lubrication oil of gear case
Make sure the lubrication oil of gear case is at the specified lever. Add oil as
necessary.
Recommended oil
SAE80 API GL Hypoid gear oil.
Throttle lever
Check to see that the throttle lever operates correctly. It must open smoothly and spring
back to idle position when released. Repair as necessary for proper operation.
Fittings and Fastenerns
Always check the tightness of chassis fittings and fasteners before a ride. Refer to the
Service. Manual for correct tightening torque.
Light
Check the headlight and taillight to make sure they are in working condition . Repair as
necessary for proper operation.
Switches
Check the operation of the headlight. Switch, engine stop switch and any other
switches. Repair as necessary for proper operation.
Battery

The battery is and enclosed one and unnecessary to fill water.
Don’t take off the closing bolt when charging.
When charging. Please obey the charging current and time as shown on the following
table.
Charge criteria: Charge the battery with ten percent of capacity of battery for 5 to 10
hours, or quickly charge the battery with 2Ato 3Afor 2 hours.
Tyre
The Front wheel :AT25X8-10 The Rear wheel:AT25X10-10
Warning:
Use of improper tyres on this ATV, or operation of this ATV with improper tire pressure
may increase your risk of accident.
Use of improper tyres on this ATV, or operation of this ATV with improper tyre
pressure may. Cause loss of control.
Pay attention to choose the size and type of used tyres according to the description in
the above chart and make sure that the tyre pressure is normal.
The tyres should be set to the recommended pressure.
Recommended pressure: Front 25kpa Rear 25kpa
Check and adjust tyre pressure when the tyres are cold.
Tyre pressure in two sides should be the same.
Tyre pressure below the minimum specified could cause the tyre to dislodge from the rim
under severe riding conditions, the following are minimums:
Front 22kpa Rear 22kpa
Starting an engine
Warning:

Never ride the ATV in cold weather, always make sure all control cables work
smoothly before you begin ridding.
Starting a cold engine:
1. set the parking brake
2. Turn the fuel lock to ON
3. Turn the main switch key to position.
4. Shift the transmission into neutral.
Warning:
The engine can be started in any gear if the rear brake lever is applier. However, it is
recommended to shift into neutral before starting the engine.
5. use the starter (choke) in reference to the figure.
Note:
If the engine fails to start, release the start switch, then push the start switch again,
pause a several secords before the next attempt. Each cranking should be as short as
possible to preserve battery energy. Do not crank the engine more than 10 seconds for each
starting.
If the battery is discharged. Pull the recoil starter to start the engine.
Starting a warm engine
The throttle should be opened slightly when starting a warm engine.
Prewarming
To get maximum engine service life, prewarm the engine before starting off. Never
accelerate forcefully with a cold engine.
Engine break-in
There is never a more important period in the left of your machine than the period

between zero and 20 hours. During this period prolonged full open throttle operation or any
condition which might result in excessive engine heating must be avoided, after every full
open throttle acceleration, the engine should run at lower speed for a rest so as to rid itself
of the temporary build up of heat. If andy abnormality is found during this period ,consult a
dealer.
1.0-10 hours:
Avoid continuous operation above half throttle. Allow a cooling off period of five to
ten minutes after every hour of operation. Vary the speed of the machine from time to time.
Do not operate it at one set throttle position.
2.10-20 hours:
Avoid prolonged operation above 3/4 throttle revolving the machine can freely
through the gears during running of engine but do not use full throttle any time.
3 After break-in
Avoid prolonged full throttle operation. Chang speeds properly.
Parking
When parking. Stop the engine and shift into neutral. Turn the fuel lock to OFF and
apply the parking brake.
Avoid parking on hills or other inclines. If you have to park on an incline put the
machine in low gear, apply the parking brake and block the front and rear. Wheels with
rocks or other objects. Do not park the ATV on the hills that are so steep you could not

walk up them easily.
1. Appling the brakes in low gear to stop the machine.
2. stop the engine.
Pay attention to the following points. Choose only accessories designed for your ATV
dealer has a variety of genuine accessories. Choose a genuine accessory.
Warning:
Accessories should be rigidly and securely installed.
Do not install an accessory where it could interfere with your ability to control the ATV.
Examples include a heavy or bulky object attached to the handlebars which could make
steering difficult, an accessory that limits your ability to move around on the seat, or one
that limits your view. Use extra caution when riding an ATV with accessories.
Loading
Never exceed the weight limits shown an overloaded ATV can be unstable.
You must use common sense and good judgement when carring cargo or towing a trailor.
Keep the following points in mind:
Maximum loading limit
Vehicle loading limit(total weight of cargo,rider and accessories):210kg
Front luggage carrier:40kg
Rear luggage carrier:80kg
Tool kit:2kg
Pulling load(total weight of trailer and cargo):410kg
Vertical weight on trailer hook:15kg
1. Do not exceed the maximum pulling weight.
2. Adjust the load in the trailer.

3. Cargo should be put as close to the center of the ATV as possible. Put cargo at the
front of the rear luggage carrier. Put the cargo on the middle position and fix it on the
carrier firmly.
3. Make sure the load does not interfere with controls or your sighting.
4 .Ride more slowly than you would with a load. The more weight you carry, the slower
you should go. Although conditions is different, it is not allower to exceed 2nd gear
whenever you are carrying heavier loads or when towing a trailer. The time from brake to
stop will be increased for loaded vehicle. High speed and sharp turns should be avoided.
5.Avoid riding on hills and rough road surface. And choose terrain carefully. Extra
weight will affects the stability and operation ofATV.
This machine could be used to carry cargo and passengers is prohibited.
Ride with care
1. Get training if you are unexperienced.
Beginners should be trained at the guide of professional person. Drive with this
ATV with low speeds first to familiar with its performance, even if you are an
experienced rider, fo not attemp to operate at maximum performance until you are
totally familiar with ATV’s performance.
2. Dress
Always wear a motorcycle helmet when riding.
Also wear the following protective tools eye protection
3. Do not operate after drinking alchohol or drugs containing sleeping pill composition,
because operator would be slow in driving in such way.
4. Always check your ATV each time before you use it to make sure the reliabitity of
ATV. Always follow the inspection and maintenance procedures in the operation

manual to protect your ATV.
5. Always select the size and type of tyres specified in the operation manual for this
vehicle to keep the normal tyre pressure.
6. Speed limit valve
This valve is used for beginners to limit the max speed of the ATV. Rotate the bolt
clockwise to increase max.speed,and rotate it countercloclwise to decrease max
speed.
7. Always keep your feet on the footboards during operation. Otherwise your feet may
contact the rear wheel.
Never attempt stunts,such as wheelies or jumps. Don’t try to show off.
8. Refit
Improper installation of accessories or refit of this vehicle may cause changes in
harding which in some situations could load to an accident.Never refit this ATV
through improper installation or use of accessories. All parts and accessories added to
this vehicle should be genuine or equivalent components designed for using on this
ATV and should be installed and used according to instructions of dealer. If you have
questions, cousult with authorized ATV dealer.
9. Exhaust silencer
The exhaust silencer is very hot during driving. To avoid burns, do not touch the