Kistler-Morse Weigh II User manual

Weigh II Installation
and Operation Manual
CAUTION
It is essential that all instructions in
this manual be followed precisely to
ensure proper operation of the
equipment.
97-1120-01
Rev. D
January 2005
$15.00 U.S.
O
Or rd de er r f fr ro om m: :
C
C A A B Br ri ig gg gs s C Co om mp pa an ny y
622 Mary Street; Suite 101; Warminster, PA 18974
Phone: [phone]; Fax: [phone]
[email protected] - www.cabriggs.com

NOTICE
The content of this document is the intellectual property of Kistler-Morse. Any reproduction or
translation of this document without the written authorization of a Kistler-Morse corporate officer is
prohibited.
CAUTION
Follow these rules if welding is done on the vessel after installation of Kistler-Morse sensors/
transducers. The electrical current of the welder may pass through the sensor/transducer, causing
damage to it, and possibly to the signal processor. To avoid damage, follow these precautions.
1. Disconnect the sensor/transducer cables from the signal processor.
2. Ground the welder as close to the welding joint as possible.
3. Always ground the welder so that the welding current does not go through the sensor/transducer.
Note
High temperatures can damage sensors/transducers. If you are welding in the vicinity of a
sensor/transducer, monitor the temperature of the metal adjacent to the sensor/transducer. If
it becomes too hot to touch, stop welding immediately, and remove the sensor/transducer
before continuing. Prior to reinstalling the sensor/transducer, verify that no damage has
occurred.

Table of Contents
Manual Addendum ........................................................................... 1
Chapter 1. Weigh II Introduction ................................................. 1-1
Introduction....................................................................................................................................... 1-1
Modular PCBs ........................................................................................................................... 1-1
Sentry™ .................................................................................................................................... 1-1
Methods of Operation ................................................................................................................ 1-2
Manual Conventions ......................................................................................................................... 1-2
Chapter 2. Hardware Installation................................................ 2-1
General Information .......................................................................................................................... 2-1
Unpacking and Inspection ................................................................................................................ 2-1
Mounting the Weigh II ...................................................................................................................... 2-1
Wiring the Weigh II........................................................................................................................... 2-1
Drilling Holes in Enclosure ........................................................................................................ 2-1
Wiring Power ............................................................................................................................. 2-2
Wiring for Optional PCBs .......................................................................................................... 2-2
Sealing Openings in Enclosure ................................................................................................. 2-2
Power Fuse Information ................................................................................................................... 2-3
Installing PCBs ................................................................................................................................ 2-3
Chapter 3. Menu Tree, Keyboard Functions,
and Quick Start ......................................................................... 3-1
Introduction....................................................................................................................................... 3-1
Menu Tree ........................................................................................................................................ 3-1
Display and Keyboard ...................................................................................................................... 3-4
Auto/Man Key ........................................................................................................................... 3-4
Up Arrow and Down Arrow Keys ................................................................................................ 3-4
Tare/Net/Gross Key ................................................................................................................... 3-5
Menu Key .................................................................................................................................. 3-5
F1, F2, and F3 Keys ................................................................................................................. 3-5
Esc Key..................................................................................................................................... 3-5
(backspace) Key .................................................................................................................... 3-5
Shift Key .................................................................................................................................... 3-6
Enter Key .................................................................................................................................. 3-6
“.” (Period) Key .......................................................................................................................... 3-6
Alphanumeric Keys ................................................................................................................... 3-6
Quick Start ....................................................................................................................................... 3-7
Table of Contents
i

Chapter 4. Display ........................................................................ 4-1
Introduction....................................................................................................................................... 4-1
Avg ................................................................................................................................................... 4-1
Cntby ................................................................................................................................................ 4-2
Units ................................................................................................................................................. 4-3
ID (Identification) .............................................................................................................................. 4-3
Form ................................................................................................................................................. 4-4
ScanT ............................................................................................................................................... 4-5
BarS ................................................................................................................................................. 4-5
Cont .................................................................................................................................................. 4-6
Brite .................................................................................................................................................. 4-6
Time ................................................................................................................................................. 4-7
Zclmp ............................................................................................................................................... 4-7
Hide .................................................................................................................................................. 4-7
Chapter 5. Inputs and Outputs .................................................... 5-1
Introduction....................................................................................................................................... 5-1
SetPt ................................................................................................................................................ 5-1
Descriptions .............................................................................................................................. 5-1
Set ...................................................................................................................................... 5-1
Report ................................................................................................................................. 5-2
Delete.................................................................................................................................. 5-3
Add ..................................................................................................................................... 5-3
Setting Up the Setpoints ........................................................................................................... 5-3
Setpoint Report ......................................................................................................................... 5-4
Iout ................................................................................................................................................... 5-5
Descriptions .............................................................................................................................. 5-5
Set ...................................................................................................................................... 5-5
Mode ................................................................................................................................... 5-6
Rprt ..................................................................................................................................... 5-6
Delete.................................................................................................................................. 5-6
Add ..................................................................................................................................... 5-6
Setting Up the Current Output ................................................................................................... 5-6
Current Output Report ............................................................................................................... 5-8
Serl ................................................................................................................................................... 5-9
HideS ......................................................................................................................................... 5-9
Set ............................................................................................................................................. 5-9
Baud ................................................................................................................................... 5-9
Addr .................................................................................................................................... 5-9
Mode ................................................................................................................................. 5-10
Prnt ................................................................................................................................................ 5-10
Tare .......................................................................................................................................... 5-10
GO1 ......................................................................................................................................... 5-10
GO ALL .................................................................................................................................... 5-10
Timed ....................................................................................................................................... 5-10
Pdly ......................................................................................................................................... 5-10
PLC ................................................................................................................................................ 5-10
Table of Contents
ii

Chapter 6. Calibration .................................................................. 6-1
Introduction....................................................................................................................................... 6-1
Auto .................................................................................................................................................. 6-1
High-Accuracy Calibration ......................................................................................................... 6-2
Calibration by Adding a Known Quantity of Material ................................................................. 6-3
Calibration by Subtracting a Known Quantity of Material.......................................................... 6-5
Refining the Calibration by Setting Zero .................................................................................... 6-6
Displaying the Auto Calibration Parameters.............................................................................. 6-7
Resetting the Auto Calibration Parameters ............................................................................... 6-7
Manual ............................................................................................................................................. 6-8
Displaying the Manual Calibration Parameters ......................................................................... 6-9
Resetting the Manual Calibration Parameters........................................................................... 6-9
Linear ............................................................................................................................................... 6-9
Chapter 7. Service ........................................................................ 7-1
Introduction....................................................................................................................................... 7-1
K-M Service Code...................................................................................................................... 7-1
ADC .................................................................................................................................................. 7-2
Disp ........................................................................................................................................... 7-2
Enab .......................................................................................................................................... 7-2
AdjEx ......................................................................................................................................... 7-3
Res ............................................................................................................................................ 7-3
Gain ........................................................................................................................................... 7-3
Dflt ............................................................................................................................................. 7-3
Filter .......................................................................................................................................... 7-4
Enabe .................................................................................................................................. 7-4
Step..................................................................................................................................... 7-4
Qlfy ..................................................................................................................................... 7-4
DSPfact .............................................................................................................................. 7-5
Trk ............................................................................................................................................. 7-5
Win ..................................................................................................................................... 7-6
Matrl .................................................................................................................................... 7-6
Rate .................................................................................................................................... 7-6
Dflt ....................................................................................................................................... 7-6
DLim ................................................................................................................................... 7-6
Mon ..................................................................................................................................... 7-6
Setpt................................................................................................................................................. 7-6
4/20 .................................................................................................................................................. 7-7
Iadj ............................................................................................................................................. 7-7
Test ............................................................................................................................................ 7-7
Micro ................................................................................................................................................ 7-8
IDrst ........................................................................................................................................... 7-8
KeyT .......................................................................................................................................... 7-8
Prnt ............................................................................................................................................ 7-8
RamT ......................................................................................................................................... 7-8
RsRAM ...................................................................................................................................... 7-9
Access ............................................................................................................................................. 7-9
User ........................................................................................................................................... 7-9
KM ........................................................................................................................................... 7-10
K-M Mfg Code ................................................................................................................... 7-10
Table of Contents
iiiii

Chapter 8. Math Channels........................................................... 8-1
Introduction....................................................................................................................................... 8-1
Math Channel Functions .................................................................................................................. 8-2
Menu Functions ......................................................................................................................... 8-2
Keyboard Functions .................................................................................................................. 8-2
Equation Limitations ........................................................................................................................ 8-2
Enabling a Math Channel ................................................................................................................. 8-3
Setting up a Math Channel .............................................................................................................. 8-4
Error Messages................................................................................................................................ 8-5
Compile Error Codes ................................................................................................................. 8-5
Run Time Error Codes ............................................................................................................... 8-6
Appendix A. Product Specifications ......................................... A-1
Appendix B. Summary of Commands Used When
Vessel Monitoring — Hot Keys ............................................ B-1
Appendix C. Serial Commands.................................................. C-1
Introduction.......................................................................................................................................C-1
Command Table ...............................................................................................................................C-1
Checksum Calculation ..................................................................................................................... C-3
Examples .........................................................................................................................................C-4
‘#’ Command — K-M Product Identification Number.................................................................C-4
‘W’ Command — Engineering Units (gross) ............................................................................. C-4
‘B’ Command — Engineering Units (net) .................................................................................. C-4
‘T’ Command — Tare Addressed Vessel ................................................................................... C-4
‘u1’ Command — Request Raw Counts ....................................................................................C-4
Appendix D. Kistler-Morse Service and Warranty ................. D-1
Product Warranty .............................................................................................................................D-1
Service .............................................................................................................................................D-1
Return Material Authorization ........................................................................................................... D-2
Address and Telephone Numbers .................................................................................................... D-2
Appendix E. .................................................................................... E-1
Appendix F. Technical Drawings ............................................... F-1
Appendix G. Calculation of
Manual Calibration Parameters ............................................G-1
Introduction...................................................................................................................................... G-1
Pre-Calibration................................................................................................................................. G-1
Bolt-On Sensors ....................................................................................................................... G-2
Direct Support Sensors ............................................................................................................ G-3
Refining the Calibration ................................................................................................................... G-4
Appendix H. Error Messages ..................................................... H-1
Table of Contents
ii

Chapter 1. Weigh II Introduction
Introduction
The Weigh II is a multichannel signal pro-
cessing and display system that will receive
analog inputs and digital serial communica-
tions from a master device. The Weigh II can
monitor up to four vessels instrumented with
Kistler-Morse L-Cells, Microcells,
Load Stand II’s, Load Disc II’s, or Load Links,
or with full bridge, foil gage sensors from
other manufacturers. The Weigh II has an
integral, weather-sealed membrane keyboard
and a large LCD display that provide easy
access for programming and viewing param-
eters and allows the user to input their own
unique vessel identifications. The enclosure is
NEMA-rated, and is wall-mounted. The
Weigh II is available in both AC-powered and
DC-powered versions.
Figure 1-1. The Kistler-Morse Weigh II Strain
Measurement Signal Processor
Modular PCBs
The Weigh II’s modular design provides for
easy system configuration to the specific
needs of your application and allows for
expansion to meet future requirements.
Kistler-Morse’s flexible system allows easy
interconnection to a variety of Programmable
Logic Controllers (PLCs).
The motherboard inside the Weigh II enclo-
sure has three Printed Circuit Board (PCB)
card positions. Optional, modular PCBs plug
onto the motherboard and are accessed
through the front of the enclosure for wiring.
The PCBs available to make up a Weigh II
are:
Standard PCBs —
• Display PCB (mounted on inside of
enclosure door)
• Motherboard PCB with an
RS-232/RS-422/RS-485 serial port
(monitors one vessel)
Optional PCBs —
• 4-channel multivessel PCB; monitors up to
four vessels
• 5-channel or 8-channel Setpoint PCB
• 2-channel, 4-channel, or 8-channel Current
Transmitter PCB (for use only with the AC
power version of the Weigh II)
• Combi-Card PCBs for Setpoint and Current
Transmitter functions, in the following
combinations:
2 Setpoints and 1 Current Output
4 Setpoints and 1 Current Output
4 Setpoints and 2 Current Outputs
• Allen-Bradley RIO PCB
• Profibus DP
• Remote Tare PCB (up to 4 channels)
Sentry™
Vibrations in a vessel can cause changes in
a signal processor’s weight display, even
though no material is moved, because the
vibrations affect the vessel’s structural
response. The Weigh II’s unique Sentry™
feature digitally detects, processes, and
filters those vibrations, reducing the fluctua-
tions in weight readings.
Chapter 1. Weigh II Introduction
1-1

Methods of Operation
The Weigh II has two methods of operation:
• Vessel Monitoring — vessel parameters
(weight, level, or some other indication of
vessel contents) are displayed on the LCD.
Vessel monitoring can be set to monitor
and display information on each of the
vessels in the system (Auto Mode)
sequentially or on only one vessel (Manual
Mode). When in the Manual Mode, use of
the keyboard allows the user to manually
scroll to other vessels.
• Menu Operation — system parameters for
display, input/output, calibration,
and troubleshooting can be viewed
and modified.
Note
Throughout this manual, the term
“weight” is used to refer to an indica-
tion of the quantity of material in the
vessel. However, the Weigh II can be
set up to display weight, level, volume,
percentage, voltage, or current associ-
ated with the material quantity (see
Chapter 4, Display). If you are using
some measure other than weight, all
inputs must be consistent with your
chosen measure.
Manual Conventions
Three kinds of special explanations appear
throughout the manual — WARNING, CAU-
TION, and Note. The format and significance
of each is defined below:
WARNING
Possible danger to people. Injury
may result if this information is
ignored.
CAUTION
Possible risk to the product. The
Weigh II or other equipment may be
damaged if this information is ignored.
Note
Contains additional information about a
step or feature critical to the installa-
tion or operation of the Weigh II.
Chapter 1. Weigh II Introduction
1-2

Chapter 2. Hardware Installation
General Information
This chapter provides instructions on how to
install and wire the Weigh II.
WARNING
If the Weigh II has been connected
to power, disconnect it before
proceeding. Deactivate power to
the controlled devices to prevent
equipment damage or personal
injury.
Read all instructions before beginning
installation. It is important that all instructions
are followed carefully to ensure that the
equipment is properly mounted and wired.
Unpacking and
Inspection
Carefully remove the components of the
Weigh II from the shipping container and
place them on a flat surface. Visually inspect
for damage that may have occurred during
shipment. If any damage is evident, note it on
the shipping receipt. Report the damage to
the carrier and to Kistler-Morse immediately.
Store the shipping container and packing
material for later use in the event the Weigh II
must be returned to the factory.
Mounting the Weigh II
When mounting the Weigh II, be sure there is
enough clearance to open the front door.
Removal and insertion of the modular PCBs
as well as wiring of the sensors and the
PCBs are done through the front of the unit.
The hardware used to mount the Weigh II is
provided by the customer. The Weigh II
enclosure dimensions are shown in
TI-SP.W2-01 in Appendix F, Technical
Drawings. Refer to Appendix A, Product
Specifications, for environmental specifica-
tions before mounting the Weigh II.
Follow this procedure to mount the Weigh II:
1. Hold the Weigh II enclosure against the
wall in the desired location and mark the
positions of the mounting holes. Place the
Weigh II in a safe place.
2. Drill the mounting holes in the wall.
3. Attach the Weigh II to the wall using
hardware that will secure it firmly
in place.
Wiring the Weigh II
This section describes how to wire power to
the Weigh II and how to wire the optional
PCBs. Installation and wiring of the Kistler-
Morse sensors are described in the appli-
cable sensor installation manuals.
Wire routing requirements for the AC and
DC versions of the Weigh II differ, as de-
scribed below:
•AC Version — Route the AC power cable
and the setpoint cables separate from the
low-level signal cables. Doing
so will avoid electrical interference in
the sensor signals and the communica-
tions signals.
•DC Version — Route the DC power cable
separate from any AC power cable and
coaxial cable. Route the setpoint cables
separate from the DC power cable and the
low-level signal cables. Doing so will avoid
electrical interference in the communica-
tion signals. Note that you can route the
DC power cable with the low-level signal
cables.
Drilling Holes in Enclosure
CAUTION
Remove the electronics before drilling
holes in the enclosure. Drill the holes
through the bottom or through the side
of the enclosure. DO NOT drill holes
through the top as this may allow
moisture seepage, which can damage
the electronics.
Chapter 2. Hardware Installation
2-1

The Weigh II enclosure has no openings
through which to route cables or install
conduit. Before you begin wiring, drill entry
holes through the enclosure where it is most
convenient to route your conduit or cables.
Hole location is critical for proper PCB
installation. Check clearances to ensure
fittings and wire routing will not interfere with
the motherboard, option cards, or enclosure
door. Refer to the following drawings in
Appendix F for locations and wiring of the
optional PCBs:
• 4-channel multivessel PCB —
TI-SP.W2-03
• 5-channel or 8-channel Setpoint PCB —
TI-SP.W2.RLY-01
• 2-channel, 4-channel, or 8-channel Current
Transmitter PCB (for use only with the AC
power version of the Weigh II) — TI-
SP.W2.XMIT-01
• Combi-Card PCBs for Setpoint and Current
Transmitter functions —
TI-SP.W2.CMB-01 (AC version) or
TI-SP.W2.CMB-02 (DC version)
• Remote Tare PCB (up to 4 channels) —
TI-SP.W2.RTI-01
• Allen-Bradley RIO PCB — refer to A-B RIO
Manual for Sonologic II and Weigh II
• Profibus DP — refer to Profibus Interface
Manual for Ultra-wave, Sonoglogic II/Weigh
II.
Wiring Power
WARNING
When connecting power to the
Weigh II, adhere to the following:
• Power wiring must comply with
the national wiring requirements
for the country in which the
equipment is installed.
• The ground conductor must be
connected to the Protective Earth
(PE) terminal.
The specifications of the power supply for the
Weigh II are as follows:
AC-Powered Versions
• 100 VAC, or
• 115/230 VAC switch selectable
DC-Powered Version
24 V ± 10% 2A
Refer to the following drawings in Appendix F:
TI-SP.W2-02 for single-point system or
TI-SP.W2-03 for multi-point system. The
wiring procedure for connecting the external
power source to the Weigh II follows:
1. Route the cable from the power source to
TB1 on the motherboard.
2. Connect the Ground lead to the ground
terminal, the Hot lead to the ‘L’ terminal,
and the Neutral lead to the ‘N’ terminal.
Note
The standard lead colors for AC power
in North America are:
• Ground = Green
• Hot = Black
• Neutral = White
3. Restore the power supply.
4. Turn On the On/Off switch (SW1) in the
Weigh II and verify that the LCD activates.
If the LCD does not activate, check that
the wiring is correct and that the power
supply meets specifications.
Wiring for Optional PCBs
Refer to the PCB drawings listed above for
wiring the optional PCBs.
Note
See TI-SP.W2.02 (single-point) or TI-
SP.W2.RTI-01 (multi-point) in Appendix
F, Technical Drawings for wiring details
for the Weigh II’s remote tare function.
To tare the vessel from the remote
station, hold the remote tare push
button for 1 second.
Sealing Openings
in Enclosure
After you have completed installation of the
conduit and cables, seal around the openings
in the Weigh II enclosure to prevent moisture
seepage. Use Sikaflex 1A polyurethane
sealant or RTV 738.
CAUTION
Only use Sikaflex 1A polyurethane
sealant or RTV 738. Other sealants
may contain acetic acid, which is
Chapter 2. Hardware Installation
2-2

harmful to electronics.
Power Fuse
Information
There are two power fuse locations in the
Weigh II. Refer to Table 2-1 for specification
information on each fuse.
Table 2-1. Power Fuse Information
Installing PCBs
The Weigh II arrives from Kistler-Morse with
the specified PCBs installed. However, you
can expand your system by purchasing
optional PCBs and installing them into vacant
positions on the motherboard. There are three
positions on the motherboard of the Weigh II
that accept optional PCBs. Note the following
restrictions on PCB positions in the Weigh II:
•Position 1
4-channel multivessel PCB
•Position 2
5-channel or 8-channel Setpoint PCB
Allen-Bradley RIO PCB
Remote Tare PCB (up to 4-channels)
•Position 3
5-channel or 8-channel Setpoint PCB
Allen-Bradley RIO PCB
Profibus DP
2-channel, 4-channel, or 8-channel
Current Transmitter PCB (for use only
with the AC power version of the
Weigh II)
Combi-Card PCBs
(2 setpoints and 1 current output;
4 setpoints and 1 current output;
or 4 setpoints and 2 current outputs)
A new PCB from Kistler-Morse comes with
the following items:
• PCB
• Two 4-40 x 1/4PHS screws to secure the
PCB to the Weigh II motherboard
Refer to the applicable drawing in Appendix F
for PCB slot locations and wiring details and
follow this procedure to install a PCB into the
Weigh II:
1. Disconnect power to the Weigh II.
2. Open the door of the Weigh II.
3. Place the PCB in the designated position
on the motherboard. Be sure the PCB
connector inserts completely into the
motherboard connector.
4. Secure the PCB in place with the two
4-40 x 1/4PHS screws supplied with
the PCB.
5. Connect the field wiring to the PCB.
6. Restore power to the Weigh II. Close the
door. Installation is complete.
If you add a 4-channel multi-vessel PCB to
the Weigh II, you must use the Enab and Dflt
functions in the ADC Menu of the Service
Menu to bring the new channels on-line. Refer
to Chapter 7, Service, for the use of those
functions.
Note
Before you use the Dflt function to
bring the new channels on-line, write
down all calibration and setup
parameters. The Dflt function will
erase all existing calibration and setup
parameters. Reenter the parameters
after the new channels are on-line.
Fuse Part No. Purpose Voltage Current
F1 18-1002-01 AC 250 V 1.0 A
F2 18-1033-13 DC 50 V 1.85 A
Chapter 2. Hardware Installation
2-3

2-4
Chapter 2. Hardware Installation

Chapter 3. Menu, Tree, Keyboard Functions, and Quick Start
3-1
Chapter 3. Menu Tree,
Keyboard Functions,
and Quick Start
Introduction
This chapter describes the Weigh II’s Main
Menu, contains a diagram of the menu tree
structure, and describes all of the keyboard
functions. Additionally, this chapter provides a
list of the steps you need to take to get a
“Quick Start” on using the Weigh II.
Menu Tree
The menu tree of the Weigh II is used to enter
and view settings, set up, calibrate, and
troubleshoot for the system. There are four
submenus listed in the Main Menu:
• Disp — to enter and view display settings
• I/O — to enter and view setpoint param-
eters, current output parameters, serial
port configurations, printer functions, and
PLC interface parameters
• Cal — to calibrate the system
• Service — to troubleshoot the system;
adjust gain, resolution, and excitation; set
up filtering and tracking functions to reduce
the effect of “noise” and drift; reset param-
eters to default values; calibrate 0/4-20 mA
output; and set up a user access code
The menu tree in Figure 3-1 shows the Main
Menu in Menu Level 1 and the submenus in
Menu Levels 2 – 5. The menu tree is a quick
reference guide to help you find the functions
you want to perform. For example, if you want
to change setpoint parameters, the menu tree
shows you that setpoints are set up in the
I/O Menu. Level 2 shows the submenus that
are displayed when I/O is selected. Level 3
shows the submenus that are displayed when
a selection is made from Level 2, etc.
Chapters 4, 5, 6, and 7 provide detailed
information on the function and use of the
Disp, I/O, Cal, and Service submenus,
respectively.
Note
Some of the submenus are not shown
in the menu tree in Figure 3-1 due to
space constraints. For example, if you
select Disp in Level 1 and ScanT in
Level 2, a menu will come up with
several values to select from for the
ScanT function. For more detail on
submenus, see the appropriate
chapter in this manual.

3-2
Chapter 3. Menu, Tree, Keyboard Functions, and Quick Start
Menu
Level 1
Menu
Level 2
Menu
Level 3
Menu
Level 5
Avg
I D
BarS
Time
Cntby
Form
Cont
Zclmp
Units
ScanT
Brite
Hide
Setpt Iout Serl Prnt PLC*
Common Custom Set
Report
Delete
Add
Set
Mode
Rprt
Delete
Add
HideS
Set
Tare
GO1
GO_ALL
Timed
PDly
lbs
gal
%
V
Kgs
Ltr
ft
mV
tns
Brl
in
mA
Val Dead
Disp
(Chapter 4)
I/O
(Chapter 5)
Net/Grs Fsafe
Hi/Lo 0-20ma
4/0ma 20ma
Net/Grs
Baud Addr Mode
Printer Slave
Menu
Level 4
Figure 3-1. Weigh II Menu Tree
4-20ma
* Submenus are available for PLC only if your Weigh II includes an
Allen-Bradley RIO PCB, or a Profibus PCB. See A-B RIO Interface
Manual for Ultra-wave, Sonologic II and Weigh II for detailed infor-
mation or Profibus Interface manual for Ultra-wave/Sonologic II/
Weigh II.
Fsafe

Chapter 3. Menu, Tree, Keyboard Functions, and Quick Start
3-3
AdjEx
Dflt
Trk
Auto Manual Linear ADC Setpt 4/20 Micro Access
Disp
Res
Enab
Gain
Filter
Iadj
Test
Cal**
(Chapter 6)
Service
(Chapter 7)
LoSpan
HiSpan
Zero_Cal
Disply
Reset
On
Off
Set
Test
Enabe
Step
Qlfy
DSPfact
Win
Matrl
Rate
Dflt
Dlim
Mon
IDrst Prnt
RsRAM
KeyT
RamT
ScfCnt
ScfWgt
Zero_Cnt
Disply
Reset
User
KM
Figure 3-1. Weigh II Menu Tree (continued)
** If in a Math Channel, the Cal Menu is replaced by the Math Menu.
See Chapter 8, Math Channels, for detailed information.

3-4
Chapter 3. Menu, Tree, Keyboard Functions, and Quick Start
Figure 3-2. Weigh II Faceplate and Display
Display and Keyboard
The Weigh II (Figure 3-2) has a liquid crystal
display (LCD) panel made up of two
16-character lines, and an integral, weather-
sealed membrane keyboard. The LCD
displays the vessel ID, material weight
numerically or in a bar graph format, menu
selections, and error messages.
The Weigh II keyboard is used to access the
different menus, scroll through the vessel
monitoring display screens, input setup and
calibration parameters, label the vessel for
easy identification, etc. The function of each
key on the keyboard is described below.
Auto/Man Key
When vessel monitoring, the Weigh II dis-
plays the factory-set ID number (or the
customer-defined ID, if input) and material
weight. The Weigh II display can be set up to
scroll automatically through the display
screens for each vessel (Auto Mode) or
remain fixed on a selected vessel (Manual
Mode). The Auto/Man Key toggles between
Auto and Manual Modes:
• When the Weigh II is in the Auto Mode,
the display remains on one vessel for a
preset period of time before scrolling to the
next vessel. The preset display time can
be changed to suit the operator needs,
using the ScanT function (see ScanT in
Chapter 4, Display). The Auto LED to the
right of the LCD is illuminated when the
Weigh II is in the Auto Mode.
• When the Weigh II is in the Manual Mode,
the display remains fixed on a selected
vessel and must be scrolled manually with
the Up Arrow and Down Arrow Keys to
display information on another vessel. The
Auto LED is off when the Weigh II is in the
Manual Mode.
The Auto/Man Key is also used to exit
any function in the menu tree and return
the display to vessel monitoring in the
Manual Mode.
Up Arrow and
Down Arrow Keys
The Up Arrow and Down Arrow Keys are used
to manually scroll the display through the
vessels when the Weigh II is vessel monitor-
ing in the Manual Mode.
These keys are also used to scroll to desired
values when in the menu tree, entering setup
and calibration parameters. For example,
when setting the Lo Span and Hi Span values
in the Auto Cal Menu, the Up Arrow and
Down Arrow Keys can be used to scroll to a
desired value.
WEIGH II

Chapter 3. Menu, Tree, Keyboard Functions, and Quick Start
3-5
Notice that the second page also has a , to
indicate that there are additional page(s) (in
this case, you have already viewed the other
page). Pressing the Menu Key again returns
the display to the first page.
The Menu Key has the same scrolling
function when a submenu is accessed.
Pressing the Menu Key scrolls through the
different pages of a submenu. Pressing the
Esc Key backs through the submenus one
level at a time and returns to the vessel
monitoring display.
F1, F2, and F3 Keys
The Function Keys — F1, F2, and F3 — are
used to select the items on the menus. The
faceplate has F1, F2, and F3 labeled under-
neath the LCD. When a menu is displayed,
the menu items are located above these
labels. Pressing the Function Key that
corresponds to the desired menu item
provides access to the menu item.
For example, when the Main Menu is dis-
played, the selections are:
Disp is above the F1 label on the faceplate,
I/O is above the F2 label, and Cal is above
the F3 label. Pressing the F3 Key accesses
the submenus under Cal.
Esc Key
The Esc Key has several functions:
• The Esc Key is used to back through the
submenus one menu level at a time.
Pressing this key while in the Main Menu
returns the display to vessel monitoring in
the Manual Mode.
• The Esc Key also has another function.
The Weigh II arrives from the factory with a
factory-set ID number assigned to each
channel. If you replaced the ID number
with a customer-defined ID while in the
Disp Menu, pressing the Esc Key while
the display is vessel monitoring in the
Manual Mode (Auto LED off) briefly
displays the factory-set ID.
Tare/Net/Gross Key
The Tare/Net/Gross Key is used when vessel
monitoring in the Manual Mode (Auto LED
off). This key works in conjunction with the
Shift Key:
• When the Shift Key is on (Shift LED
illuminated), the Tare Key is enabled.
Pressing this key ‘tares’ the vessel on the
display, setting the net weight value to
zero. The tare function is useful when you
want to monitor how much material is
added or removed from the vessel from a
given point. To tare the vessel, hold the
Tare Key for 1 second.
• When the Shift Key is off (Shift LED off),
the Net/Gross Key is enabled. Pressing
this key toggles the display between net
weight (weight added or removed from the
vessel since the last time the Tare Key
was enabled) and gross weight (total
weight of material in vessel).
Note
The Weigh II also has a remote tare
function. See TI-SP.W2-02 (single-
point) or TI-SP.W2.RTI-01 (multi-point)
in Appendix F, Technical Drawings for
wiring details. To tare the vessel from
the remote station, hold the remote
tare push button for 1 second.
Menu Key
Note
The Weigh II must be vessel monitor-
ing in the Manual Mode (Auto LED off)
to access the menus.
Pressing the Menu Key accesses the Main
Menu. If there are multiple pages to a menu,
pressing the Menu Key again scrolls the
display to the next page. For example, the
Main Menu has two pages. The first page
shows:
The signifies that there are additional
page(s) to the menu. Pressing the Menu Key
again displays the second page:
WII MAIN MENU
Service 
F1 F2 F3
WII MAIN MENU
Disp I/O Cal 
F1 F2 F3
WII MAIN MENU
Disp I/O Cal 
F1 F2 F3

3-6
Chapter 3. Menu, Tree, Keyboard Functions, and Quick Start
Key Character Character
Shift LED On Shift LED Off
1 S T U 1
2 V W X 2
3 Y Z 3
4 J K L 4
5 M N O 5
6 P Q R 6
7 A B C 7
8 D E F 8
9 G H I 9
0 Space 0
. : .
- - -
Menu + * / @ % # & | a b c d e f g h
F1 () {} [] <> i j k l m n o p
F2 ! ^ $ x ‘ , ?; q r s t u v w x
F3 >< º & ! α σ y z , “ ‘ ! : ;
Auto/Man - o º Ö Ü è
Note: Additional characters (parentheses and
symbols) are available using the F1, F2, and F3 Keys,
the Auto/Man Key, the Up and Down Arrow Keys, and
the Tare/Net/Gross Key.
Table 3-1. List of Characters Available for
Customer-Defined ID



Key
The Key is used to back up the cursor on
the LCD display when using the alphanumeric
keypad.
Shift Key
The Shift LED, located below the Auto LED
on the faceplate, illuminates when the
Shift Key is on. The Shift Key has several
functions:
• The Shift Key is used in conjunction with
the Alphanumeric Keys. When the Shift
Key is on, the keypad types the letters
labeled above the Alphanumeric Key (see
Alphanumeric Keys below for information
on toggling between the letters). When the
Shift Key is off, the keypad types the
number labeled on the key. The Shift Key
is also used in conjunction with other keys
on the panel to provide additional alphanu-
meric characters.
• The Shift Key is also used in conjunction
with the Tare/Net/Gross Key.
Enter Key
The Enter Key has several functions:
• The Enter Key is used to save in memory
any parameter set up in the menus. For
example, if you enter a value in the Cal
Menu, pressing the Enter Key saves it to
memory. The value remains in memory
until a new value is entered.
• When typing in a vessel ID, the Enter Key
advances the cursor one space to the
right.
• When the Weigh II is displaying a numeri-
cal value for gross weight in the Manual
Mode, pressing the Enter Key toggles the
display from numerical format to bar graph
format. The display remains in the bar
graph format (even if the
Weigh II is turned off and back on again)
until the Enter Key is pressed to toggle
back to the numerical format.
“.” (Period) Key
When the Weigh II is vessel monitoring in the
Manual Mode, pressing the “.” Key briefly
displays the current Weigh II software revision
letter and the date of the release.
The “.” Key also functions as a decimal point
when entering numbers in the math channel.
Alphanumeric Keys
The Alphanumeric Keys are used to type in
numbers during setup and calibration.
When the Shift Key is on (Shift LED is
8

Chapter 3. Menu, Tree, Keyboard Functions, and Quick Start
3-7
illuminated), the letters above the keys are
accessed for use in inputting a customer-
defined ID. Pressing an Alphanumeric Key
repeatedly toggles the display through the
three letters listed above the key. When the
desired letter is displayed, pressing the Enter
Key or a different Alphanumeric Key
advances the cursor one space to the right.
Table 3-1 shows the characters available for a
customer-defined ID.
Quick Start
This section provides a list of the steps you
need to take to get a “Quick Start” on using
the Weigh II.
1. Read the Avg, Cntby, Units, and Form
sections in Chapter 4, Display. Follow the
procedures provided for selecting these
parameters for each vessel.
2. Calibrate the system for each vessel,
using one of the following methods:
• If you can move at least 25% of the
vessel’s maximum live load as part of
the calibration procedure, read the Auto
section in Chapter 6, Calibration.
Follow the procedures provided for
performing the calibration.
• If you cannot move at least 25% of the
vessel’s maximum live load as part of
the calibration procedure, read the
Manual section in Chapter 6, Calibra-
tion. Follow the procedures provided for
performing the calibration.
That’s it — you can begin to use your
Weigh II to monitor the contents of your
vessel(s). However, it is recommended that
you read the entire manual for a thorough
understanding of the operation of the Weigh II
and the available options. The manual
explains in detail how to set up setpoints,
current outputs, and serial communications.

3-8
Chapter 3. Menu, Tree, Keyboard Functions, and Quick Start