Kohler 301 User manual
11213127-W2-A
These instructions must be left with the user
Installation Guide
Minima Hinged Enclosures
301 302
331
305
333
336
364
360 362
362
332
363
These instructions cover the following units. Please
read and ensure all steps have been followed,
as this will generally resolve any installation issues
2
1213127-W2-A
CONTENTS
There are many options within the Minima Range and these instructions give a step by step
procedure for fitting all units. Each section covers all enclosures unless otherwise stated.
Tip: Look for the small drawings of the enclosures to identify your unit in each section.
Introduction Page 3
General Information Page 3
Guarentee Page 4
Tools Required Page 4
Pack Contents Page 5
Section 1 - Positioning the wall channels Page 8
Section 2 - Fitting the wall channels Page 13
Section 3 - Fitting the channel guides Page 14
Section 4 - Fitting panels Page 23
Section 5 - Checking door gaps Page 25
Section 6 - Fitting bracing bars Page 29
Section 7 - Fitting the door Page 31
Section 8 - Fitting the closing door seal Page 35
Section 9 - Finishing off Page 37
Maintenance Page 40
If your installation needs the hinges to be on opposite side
of the enclosure to that shown in these instructions
All units with the exception of extended pentagons and enclosures with bonded panels are
reversible. Doors and panels can be turned through 180oas required and fitting is a mirror image
of those shown.
Extended pentagons and bonded panels are supplied handed and fitting is a mirror image of those
shown.
31213127-W2-A
Safety Information
1. Careshouldbetakenwhendrillingintowallsandoorstoavoidanyhiddenpipesor
wires.
2. Westronglyrecommendthatallglasspanelsaremovedbyaminimumoftwopeople
andthatanyprotectivepackagingalongtheglassedgesiskeptinplaceforaslongas
possibletopreventdamagebeforeinstallation.
3. Duringinstallationwerecommendadditionalhelpinliftingheavydoorsandsidepanels.
4. Wearprotectivefootwearwhenliftingpanels.
5. Wearsafetyglasseswhendrilling.
Wall Preparation
GENERAL INFORMATION
The wall channels must
be installed onto a tiled or
waterproof nished at and
even wall surface. Failure
to do so will result in an
unsatisfactoryseal,whichmay
causepropertydamage.
Note! IfbeinginstalledaspartofanenclosurerefertotheSidePanelInstallationand
User Guide.
INTRODUCTION
ThankyouforpurchasingaqualityKOHLER®product.Toenjoythefullpotentialofyournew
product,pleasetaketimetoreadthisguidethoroughly,havingdoneso,keepithandyfor
future reference.
Thefollowingpagesaimtoprovidecomprehensiveinstallationinstructions,plusadviceon
howtocareandmaintainyourproduct.
Werecommendthattheunitisinstalledbyaqualiedplumberorengineer.
General
1. Readalloftheseinstructionsandretainthisguideforlateruse.
2. Passonthisguideintheeventofchangeofownershipoftheinstallationsite.
3. Followallwarnings,cautionsandinstructionscontainedinthisguide.
4. Removeallprotectivetapefromtheenclosurebeforeinstallation.
4
1213127-W2-A
GUARANTEE
Fordomestic installations,yourenclosurehasthebenetofourlifetimeguaranteewhich
startsfromdateofpurchase.
Fornon-domestic installations,weguaranteetheproductagainstanydefectinmaterials
orworkmanshipforaperiodofoneyearfromthedateofpurchase.
Fortermsandconditionsrefertothebackcoverofthisguide.
RecommendedUsage
Domestic ü
LightCommercial ü
HeavyCommercial û
Healthcare û
TOOLS REQUIRED
51213127-W2-A
3mm
Move seal
in or out to
adjust
CFI365D
36
SECTION 8 • FITTING THE DOOR CLOSING SEAL
DOOR TO INLINE PANEL OR BONDED PA NEL
305
332
Fit door stop seal to the end of the panel
Proceed to Section 9
Panel
Door
DOOR TO SIDE PANEL
Fit door stop seal to the end of the panel
302
3mm
IMPORTANT
The gap between the edge of the door and
the side of the door seal should be 3mm.
Adjustment 302 - Undo the glass clamp
on the door panel enough to allow the
panel and door assembly to move. Adjust
until the gap is 3mm then retighten the
glass clamp screws.
Adjustment 362 - A small amount of
adjustment can be achieved by adding
extra gaskets under the hinge brackets.
IMPORTANT
Adjust seal until it is 3mm from
edge of door.
Door
Panel
Proceed to Section 9
IMPORTANT
The gap between the edge
of the door and the side
of the door seal should
be parallel from top
to bottom.
Parallel
331, 332, 336, 360 + inline panel,
362 + bonded panel, 363.
305
Door Panel
336
360
362 363
331
362
CFI365D 5
Components
301 302 331
305 333 336 360 362 362
332 363
Standard
Wall Channel
Glass Clamp
A
4 x Screw
These items are delivered fitted together.
Undo the allen screws to separate.
x2 x2 x2 x2 x2 x2 x2 x2
Door Seal
(Closing side)
Door Seal
(Closing & hinge
side)
Door Seal
(Closing side)
Door Seal
(Closing & hinge
side)
321 321 321 321 324 324 323
320 320
300 300 300 330 300 300 300 360 360 360 330
337 337
337
337
337
337
322
‘U’ Section
Wall Channel
(also used for
marking position of
wall mounted hinges)
Included
Part used as a template only
and is not installed
x2
Door Seal
(Hinge side and/or
closing side)
Threshold
Threshold
Cover Strip
364
364
x2
+1
(’+1’ signifies extra components
not needed for installation)
+1
+1
x2
+1 +1
x2 x2 x2
PACK CONTENTS
6
1213127-W2-A
CFI365D
6
Components
180oHinge
Assembly
x2x2 x2 x2 x2 x2 x2
135oHinge
Assembly
Wall Mount
Hinge Assembly
x2
x2 x2 x2
C
45oBracing
Bar Assembly
C
90oBracing Bar Assembly
Cap
Cap
301 302 331
305 333 336 360 362 362
332 363
321 321 321 321 324 324 323
320 320
300 300 300 330 300 300 300 360 360 360 330
337 337
337
337
337
337
322
Splashguard
Top Cap (LH/RH)
x2 x2 x2 x2 x2 x2 x2 x2
B
x2
x2
x1 with each hinge panel and inline panel 400mm wide or more
x1 with side panel up to 1000mm
x1 for bonded panel with hinges. x2 for 363 unit only.
x2 with pentagon unit
x1 with each side panel 1200mm or more
Included
Option
Bottom
Channel Plug x2 x2 x2 x2 x2 x2
x4
A
CFI365D 35
FITTING THE CLOSING DOOR SEAL
SECTION 8
301
DOOR TO WALL • STANDARD WALL CHANNEL
IMPORTANT
Adjust door seal until it is
3mm from edge of door,
then fully tighten screws
Move seal
in or out to
adjust
3mm
Fit the door stop seal into the wall channel. Do not fully tighten screws
364
DOOR TO WALL • ‘U’ SECTION WALL CHANNEL
Proceed to Section 9
Proceed to Section 9
IMPORTANT
Adjust door seal until it is
3mm from edge of door.
Move seal
in or out to
adjust
3mm
Push the cover strip into the wall channel then fit the door seal
(use the unnotched seal).
INSIDE
333
x2
364
364
(’+1’ signifies extra components
not needed for installation)
+1 +1
+1 +1 +1
Channel Guide
x2 x2 x2 x2 x2 x2
+1 +1
71213127-W2-A
CFI365D 7
Components
x2 x2 x2 x2 x2 x2 x2
Oblique Handle Assembly
Bow Handle
Assembly
4mm
3mm
Allen Keys
3mm
Dx6 x6 x6 x6 x6 x6 x6 x6
x3 x3 x3
Fx2 x2 x2 x2 x2
Gx2
Screw Cover
x8 x8 x8 x8 x8 x8 x8 x4 x4 x4 x8
301 302 331
305 333 336 360 362 362
332 363
321 321 321 321 324 324 323
320 320
300 300 300 330 300 300 300 360 360 360 330
337 337
337
337
337
337
322
2.5mm
x2
x6 x6 x6 x6 x6 x6 x6 x6
x3 x3 x3
Wall Plug
E
Wall Plug
Fit the seal to the hinged side of the door, notch at
the bottom (use appropriate seal, two are supplied
for left or right hand installations).
SECTION 7 • FITTING THE DOOR
CFI365D
34
7
98
6
Check that the door is vertical.
Proceed to Section 8
Start to close the door. As the fin of the seal touches
the wall brackets, using a sharp knife, make slits in
the seal at the top and the bottom of the brackets.
Carefully lift the door into place.
IMPORTANT: Keep the door supported at all times.
Fit 4 screws to secure the hinges to the wall.
B
B
Caution
2mm
x5
364
364
x5
Included
Option
(’+1’ signifies extra components
not needed for installation)
+1 +1
Note:
If necessary, adjust
position of door by
removing the back
plates and rotating
eccentric spacers.
Replace back plates
and tighten all
screws as tight as
possible. Retighten
after 10 minutes.
Round Handle Assembly
8
1213127-W2-A
POSITIONING THE WALL CHANNELS
CFI365D
8
DOOR WITH HINGES FITTED TO
AN INLINE PANEL
20mm
IMPORTANT
Tray must be level in all planes or
enclosure will not install properly.
If a seat is being fitted the
distance from the back wall
to the glass MUST be
between 750 & 950mm.
WET ROOM FITTING ONLY:
Mark equal distance from
back wall on both sides.
Proceed to Section 2
SECTION 1
301 331
DOOR WITH HINGES FITTED TO AN INLINE PANEL
AND CLOSING TO A SIDE OR BONDED PANEL
Proceed to Section 2
B
A
If fitting to a tray ensure
tray is level in all planes.
If a seat is being fitted the distance from the wall
to the glass MUST be between 750 & 950mm.
DIMENSION A
302 332
DIMENSION B
Side Panel
769 ± 8mm
869 ± 8mm
969 ± 8mm
1069 ± 8mm
1169 ± 8mm
1269 ± 8mm
1369 ± 8mm
1469 ± 8mm
1569 ± 8mm
1669 ± 8mm
731 ± 8mm
769 ± 8mm
869 ± 8mm
969 ± 8mm
1169 ± 8mm
1355 ± 8mm
Door & Inline Panel(s)
800
900
1000
1100
1200
1300
1400
1500
1600
1700
762
800
900
1000
1200
1400
CFI365D 33
3
54
2
Open the hinges out (as if the door was open).
Remove the back plates from the hinges.
Fit the hinges to the panel.
NOTE:
Coated side of glass goes to the inside.
SECTION 7 • FITTING THE DOOR
The dimensions shown will set the
door approximately 30mm from the
front of the tray, but this can be
adjusted if required.
Mark dimensions 'A' & 'B', the distances from the
outside edge of the wall channels to the tiles.
The distance from the outside face of the
glass to the tiles will be 7mm less.
Check to see if walls are vertical, adjust
dimensions if necessary within range shown.
Eccentric
Spacers
The height and angle of the door is set by eccentric
spacers, turn the spacers using a flat screwdriver.
The positions shown below are recommended as an
initial setting, so the glass is at a slight angle
prior to the weight being taken by the hinge.
Further adjustment can be achieved by adding spacer
gaskets behind the hinge mounting brackets.
Important:
Ensure the door is fully supported at all times.
Spacer
gaskets
Models:
360, 362, 364
Door Wall
INSTALLATION
91213127-W2-A
CFI365D 9
PENTAGON ENCLOSURE
Wall channel positions are determined using the
threshold - lay the threshold on the tray or floor.
DO NOT FIX IN PLACE
AA
WET ROOM FITTING ONLY:
Mark dimension 'A', then measure
dimension 'B' from the inside
edge of the threshold to the tiles.
B B
Mark dimension 'A', the distance from the corner of the threshold to the tiles.
Check to see if walls are vertical, adjust 'A' if necessary within range shown.
BESPOKE ENCLOSURES ONLY:
Mark dimension 'A', the width
of glass panel minus 24mm, then
adjust for lean of wall if necessary.
Enclosure
900
1000
1200
1400
329 ± 8mm
429 ± 8mm
629 ± 8mm
829 ± 8mm
DIMENSION 'A'
B
C
C
TRAY FITTING ONLY:
Measure dimension 'C'
from the inside edge of the
threshold to the outside
edge of the tray. Then mark the
distance
from the edge of the tray
to the inside edge of the wall
channel (not including seal) to be
as measurement
'
C
'
.
B
WET ROOM FITTING ONLY:
Mark the distance from the
tiles to the inside edge of
the wall channel (not
including seal) to be as
measurement 'B'.
IMPORTANT
Tray must be level in all planes or
enclosure will not install properly.
SECTION 1 • POSITIONING THE WALL CHANNELS
Mark the position of both wall channels on the wall:
1
2
C
C
305
Proceed to Section 2
CFI365D
32
SECTION 7 • FITTING THE DOOR
4
1
Fold hinge so it is at 90o. Fit the door to hinge
ensuring it is fully supported at all times.
NOTE:
Coated side of glass
goes to the inside.
Ensure sealing strip
fits behind door
Caution
Note:
If necessary, adjust position
of door by removing the back
plates and rotating eccentric
spacers. Replace back plates
and tighten all screws
as tight as possible.
Retighten after 10 minutes.
FITTING A DOOR WITH
WALL MOUNTED HINGES
Proceed to Section 8
Drill 4 x 8mm
holes in the wall.
8mm
Fit 4 x wall plugs.
The position for the hinge fixing holes should
already be marked on the wall - See Section 1,
Page 11.
364
360
362 362
Finally mark the position
of the threshold on the
tray or floor so that
it can be repositioned
later.
Fit the hinges to the panel.
The ball
catch in the
hinge goes to
the door side.
The back plate
with holes further
from the edge fits
to the panel.
The back plate
with holes nearer
to the edge fits
to the door.
10
1213127-W2-A
SECTION 1 • POSITIONING THE WALL CHANNELS
CFI365D
10
ENCLOSURES WITH HINGES FITTED
TO A BONDED SIDE PANEL
B
A
If fitting to a tray ensure
tray is level in all planes.
Proceed to Section 2
If a seat is being fitted the distance from the wall
to the glass MUST be between 750 & 950mm.
Proceed to Section 2
If a seat is being fitted the distance from
the back wall to the glass MUST be
between 750 & 950mm.
333 336
360
Door & Inline Panel(s)
800
900
1000
1100
1200
1300
1400
1500
1600
1700
762
800
900
769 ± 8mm
869 ± 8mm
969 ± 8mm
1069 ± 8mm
1169 ± 8mm
1269 ± 8mm
1369 ± 8mm
1469 ± 8mm
1569 ± 8mm
1669 ± 8mm
731 ± 8mm
769 ± 8mm
869 ± 8mm
DIMENSION A
DIMENSION B
Side Panel
HINGE
SIDE
27mm
CLOSING
SIDE
20mm
Mark a position
20mm in from the
edge of the tray.
WET ROOM:
The position of the wall channel is set
by the fitter. The U section wall channel
template should be 7mm nearer the
back wall than the standard wall channel
on the closing side.
DOOR WITH HINGES FITTED TO THE WALL CLOSING TO AN INLINE PANEL
IMPORTANT: Hinges can only be mounted on a perfectly vertical and flat wall
CFI365D 31
FITTING THE DOOR
SECTION 7
301
331
302
332
305
333
336
FITTING A DOOR TO AN INLINE PANEL,
PENTAGON OR BONDED PANEL
Fit the seal to the edge of the hinge panel.
2 3
Remove the back plates from the hinges.
363
Inside
Models:
301, 302, 331, 332,
333, 336, 363
Inside
Model:
305
The dimensions shown will
set the door approximately
30mm from the front of
the tray, but this can be
adjusted if required.
Mark a position
27mm in from the
edge of the tray.
Mark dimensions 'A' & 'B', the distances from the
outside edge of the wall channels to the tiles.
The distance from the outside face of the
glass to the tiles will be 7mm less.
Check to see if walls are vertical, adjust
dimensions if necessary within range shown.
The height and angle of the door is set by eccentric
spacers, turn the spacers using a flat screwdriver.
The positions shown below are recommended as an
initial setting, so the door and hinge are at a slight
angle prior to the weight being taken by the hinge.
Important:
Ensure the door is fully supported at all times.
Eccentric
Spacers
1
Model:
305
Models:
301, 302, 331, 332,
333, 336, 363
Door Panel
27mm
Place the front edge of the
U section wall channel template
against the marked line.
Mark the hinge
fixing holes.
Note: place the channel
so the top fixing hole is
further in from the end of
the channel than the
bottom fixing hole
(there is 40mm
difference).
DISCARD THE TEMPLATE
AFTER USE
11 1213127-W2-A
Tighten screw 'C' at the other end to secure the
bracing bar to the glass.
C
Fit the cap to the end
of the bracing bar.
100mm
X
A
Loosen screw ‘A’ at the wall
end and remove the end of
the bracing bar.
Measure from the glass to the
wall ('X') - maximum 1175mm.
‘X’ minus
45mm
Cut the bracing bar at the marked
point with a fine toothed hacksaw.
Measure the bracing bar
from the inside edge of
the glass cutout.
Mark a point Dimension
‘X’ MINUS 45mm.
CFI365D
30
SECTION 6 • FITTING BRACING BARS
FITTING A 90° BRACING BAR TO A SIDE OR BONDED PANEL
12
43
CLoosen screw 'C'
at the other end
of the bracing bar.
Loosen screw 'B' and remove the
fixing block from the bracing bar.
B
Deburr the cut end of the bracing
bar and refit the section. Ensure
the fixings are on top then
tighten the screw.
Place the bracing bar on top of the
glass and at 90oto the panel.
Make horizontal.
100mm
8mm
12
3
4
5
6
C
Fit the bracing bar fixing block to the wall.
B
Tighten screw 'B' to secure the
bracing bar to the fixing block.
Proceed to Section 7
Place the bracing bar on top of the
glass at the previous position.
CFI365D 11
Proceed to Section 2
2
27mm
DOOR ONLY WITH HINGES FITTED TO THE WALL
IMPORTANT: Hinges can only be mounted on a perfectly vertical and flat wall
CLOSING
SIDE
27mm
Before fitting the wall channel, mark the fixing position of the
hinges on the wall using the wall channel as a template.
IMPORTANT
Tray must be level in all planes or
enclosure will not install properly.
HINGE
SIDE
TRAY FITTING ONLY:
Mark a vertical plumb line on the
wall from the tray to above the
position of the top hinge 27mm
from the front edge of the tray.
WET ROOM FITTING ONLY:
The position of the vertical
plumb line is set by the fitter. 1
On the closing side, mark the position of the wall channel on the wall.
TRAY FITTINGONLY:
Mark a line 27mm from the front
edge of the tray.
WET ROOM FITTING ONLY:
Mark a line on the wall equal to the distance
from the wall to the vertical plumb line on
the hinge side.
364
27mm
SECTION 1 • POSITIONING THE WALL CHANNELS
Place the front edge of the
U section wall channel template
against the marked line.
The dimensions shown will
set the door approximately
30mm from the front of
the tray, but this can be
adjusted if required.
Mark the hinge
fixing holes.
Note: place the channel
so the top fixing hole is
further in from the end of
the channel than the
bottom fixing hole
(there is 40mm
difference).
12
1213127-W2-A
SECTION 1 • POSITIONING THE WALL CHANNELS
CFI365D
12
Proceed to Section 2
A
If fitting to a tray ensure
tray is level in all planes.
DOOR WITH HINGES FITTED TO THE WALL
AND CLOSING TO A PANEL
362 362
Proceed to Section 2
ENCLOSURES WITH BONDED PANELS
ON BOTH SIDES OF THE DOOR
363
A
If fitting to a tray ensure
tray is level in all planes.
BB
B
HINGE
SIDE
Place the front edge of the U section wall channel template
on the tray or floor and mark the position of the hinge fixing holes.
SEE PAGE 10 FOR MORE INFORMATION
IMPORTANT: Hinges can only be mounted
on a perfectly vertical and flat wall
B
Fit the cap to
the end of the
bracing bar.
Tighten screw 'B' at the other end to secure the
bracing bar to the glass.
A
Loosen screw 'A' and remove the fixing block
from the bracing bar.
Loosen screw 'B'
at the other end
the bracing bar.
Place the bar on top of the glass and make horizontal,
so centre line of bar is level with top of glass.
A
B
CFI365D
45° BRACING BARS
29
SECTION 6
1
4
2
3
FITTING BRACING BARS
8mm
12
3
4
C
5
6
Tighten screw 'A' to secure the bracing bar to the
fixing block.
Proceed to Section 7
Fit the bracing bar fixing block to the wall.
Place the bracing bar on top of the glass at the
previous position.
Mark dimensions 'A' & 'B', the distances from the
outside edge of the wall channels to the tiles.
For dimension 'A', the distance from the outside
face of the glass to the tiles will be 7mm less.
Check to see if walls are vertical, adjust
dimensions if necessary within range shown.
Mark dimension 'A', the distance across the
outside edges of the wall channels.
The distance across the outside faces
of the glass will be 14mm less.
FOR TRAY FITTING ONLY:
Dimension 'B' must be equal on both sides.
DIMENSION A
DIMENSION B
Side Panel
668 ± 0mm
768 ± 0mm
868 ± 0mm
968 ± 0mm
1068 ± 0mm
1168 ± 0mm
1268 ± 0mm
1368 ± 0mm
724 ± 8mm
762 ± 8mm
862 ± 8mm
962 ± 8mm
1162 ± 8mm
1348 ± 8mm
Door (& Inline Panel)
700
800
900
1000
1100
1200
1300
1400
762
800
900
1000
1200
1400
DIMENSION A
1190 ± 0mm
1290 ± 0mm
1390 ± 0mm
1490 ± 0mm
1590 ± 0mm
Door & Panels
1200
1300
1400
1500
1600
If a seat is being fitted the distance from the wall
to the glass MUST be between 750 & 950mm.
13 1213127-W2-A
Wall channels
MUST be
plumb
x5
6mm
x5
x5
x5
E
x3
8mm
x3
Wall channels
MUST be
plumb
x3
x3
Note:
Glass seal will extend
out of wall channel
D
CFI365D 13
Proceed to Section 3
Place the outside edge of
the wall channel against
the mark on the wall.
Make the wall
channel plumb.
Mark the position of the
3 fixing holes on the wall.
Remove the wall channel
and drill 3 x 8mm holes at
the marked points.
Fit 3 wall plugs.
Screw the wall channel to
the wall just enough to hold
it in position.
Lay a bead of sealant behind
the wall channel.
Fully tighten screws to fix the
wall channel to the wall.
Check wall channel is plumb.
Use slots to adjust if necessary.
FITTING A ‘U’ SECTION WALL CHANNEL
Proceed to Section 3
Place the outside edge of
the wall channel against
the mark on the wall.
Make the wall
channel plumb.
Mark the position of the
5 fixing holes on the wall.
Remove the wall channel
and drill 5 x 6mm holes at
the marked points.
Fit 5 wall plugs.
Screw the wall channel to
the wall just enough to hold
it in position.
Lay a bead of sealant behind the
the wall channel.
Fully tighten screws to fix the
wall channel to the wall.
FITTING THE WALL CHANNELS
SECTION 2
FITTING A STANDARD WALL CHANNEL
SECTION 5 • CHECKING DOOR GAPS
CFI365D
28
Proceed to Section 6
A
A
A
DOOR WITH WALL MOUNTED HINGES AND
CLOSING TO A SIDE OR BONDED PANEL
362
The gap between wall and wall
channel must be the width of
door plus 17 to 19mm at all
points 'A'. If adjustment is
required remove the side panel
and the channel guide. Redrill
the hole and fit the channel
guide in the new position.
Refit the side panel and check
the gap between wall and wall
channel again.
When the glass is in the correct position,
fully tighten glass clamp screws.
Retighten the screws after 10 minutes.
Proceed to Section 6
A
A
A
DOOR MOUNTED TO A BONDED PANEL
If adjustment is required remove the side panel(s) and the channel guide(s).
Redrill the hole(s) and fit the channel guide(s) in the new position.
Refit the side panel(s) and check the gap again.
When the glass is in the correct position,
fully tighten glass clamp screws.
Retighten the screws after 10 minutes.
A
(Width of door plus 17 to 19mm)
A
(Width of door plus 17 to 19mm)
362
333
363
(Width of door plus 10 to 12mm)
A
(Width of door plus 10 to 12mm)
A
333
363
The gap between wall
channel and the edge of
the bonded panel (333)
or between both bonded
panels (363) must be
the width of door plus
10 to 12mm at all
points 'A'.
14
1213127-W2-A
FITTING THE CHANNEL GUIDES
REMOVE THE THRESHOLD
Screw the channel guide
to tray or floor.
Mark guide position(s) by laying the threshold on the tray or floor
DO NOT FIX IN PLACE
The inside edge of the threshold should be
7mm back from the
marks made for the wall channel in Section 1.
When fitting to a tray visually check that the threshold
is parallel to edge of tray.
30mm
CFI365D
14
6mm
90°
Drill a hole, for each inline panel 6mm in from
the end of
the threshold. Drill 3mm for tray fitting.
Size of hole for wet room fitting is dependent
on floor specification. Installer to supply drill
and plugs.
F
DOOR ONLY WITH HINGES
FITTED TO AN INLINE PANEL
Proceed to Section 4
1
2
SECTION 3
301 331
7mm
7mm 7mm
301: The end of the threshold at the closing side
should be 30mm from the wall.
331: Measure the width of each inline panel (they may be
different widths). Mark the end position of each panel on
the tray or floor. Centre the threshold between the marks.
= =
SECTION 5 • CHECKING DOOR GAPS
A
A
A
CFI365D 27
DOOR ONLY WITH WALL
MOUNTED HINGES
Proceed to Section 6
Proceed to Section 6
DOOR WITH WALL MOUNTED HINGES
AND CLOSING TO AN INLINE PANEL
A
A
A364
A
364
The gap between wall and wall channel must be
the width of door plus 17 to 19mm at all
points 'A'. If adjustment is required, move
the inline panel in the wall channel.
When the glass is in the correct position,
fully tighten glass clamp screws.
Retighten the screws after 10 minutes.
(Width of door plus 17 to 19mm)
(Width of door plus 17 to 19mm)
=
=
15 1213127-W2-A
REMOVE THE THRESHOLD
Screw the channel guides
to tray or floor
F
CFI365D 15
ENCLOSURE WITH HINGES FITTED TO AN
INLINE PANEL AND CLOSING TO A SIDE PANEL
Dimensions 'A' & 'B'
Are the measurements from the outside
edges of the wall channels to the tiles, as
marked in Section 1.
Dimensions 'C' & 'D'
Mark 'C' from the tiles to the outer
edge of the threshold.
Dimension 'C' is 'A' minus 7mm.
Mark 'D' from the tiles to the inside
edge of the threshold.
Dimension 'D' is 'B' minus 7mm.
When fitting to a tray visually check that
threshold is parallel to edge of tray.
B
A
C
D
6mm
90° 40mm
6mm
Drill 3mm holes for
tray fitting. Size of
holes for wet room
fitting is dependent
on floor specification.
Installer to supply
drill and plugs
SECTION 3 • FITTING THE CHANNEL GUIDES
1
2
302
When the glass is in the correct
position, fully tighten glass clamp screws.
Retighten the screws after 10 minutes.
CFI365D
26
DOOR HINGED ON AN INLINE PANEL
AND CLOSING TO A SIDE PANEL
Proceed to Section 6
SECTION 5 • CHECKING DOOR GAPS
Proceed to Section 6
A
PENTAGON
A
A
A
±0mm
Ensure panels are vertical.
The gap between panels
should be 687mm.
If adjustment is required,
move the panels in the
wall channels.
687mm
When the glass panels are in the correct
position, fully tighten glass clamp screws.
Retighten the screws after 10 minutes.
302
305
The gap between panel and wall
channel must be the width of
the door plus 10 to 12 mm
at all points 'A'. If adjustment
is required, move the inline
panel in the wall channel.
(Width of door plus 10 to 12mm)
Mark guide positions by laying the threshold on the tray or floor
DO NOT FIX IN PLACE
16
1213127-W2-A
REMOVE THE THRESHOLD
Screw the channel guides
to tray or floor
F
6mm
90°
Drill 3mm holes for
tray fitting. Size of
holes for wet room
fitting is dependent
on floor specification.
Installer to supply
drill and plugs
A minus 13mm
B minus
40mm
ENCLOSURE WITH HINGES FITTED TO AN INLINE
PANEL AND CLOSING TO A BONDED PANEL
B
A
C
1
SECTION 3 • FITTING THE CHANNEL GUIDES
CFI365D
16
Proceed to Section 4
332
Dimensions 'A' & 'B'
are the measurements from the outside
edges of the wall channels to the tiles,
as marked in Section 1.
Dimensions 'C', 'D' & 'E'
Mark 'C' from the tiles to the inside
edge of the threshold.
Dimension 'C' is 'B' minus 7mm.
Mark 'D' from the inside of the wall
channel to the edge of the inline panel.
Dimension 'D' is the width of the panel.
Mark 'E' from the tiles to the edge
of the bonded panel.
Dimension 'E' is 'A' minus 7mm, then
minus the width of the bonded panel.
Place the threshold centrally between
'D' and 'E'.
E
2
D
==
A
A
A
The gap between panel and wall channel must be the
width of door plus 10 to 12 mm at all points 'A'.
If adjustment is required, move the inline panel in
the wall channel.
A
A
A
When the glass is in the correct position, fully tighten glass clamp screws.
Retighten the screws after 10 minutes.
CFI365D 25
DOOR ONLY HINGED
FROM AN INLINE PANEL
Proceed to Section 6
SECTION 5
A
(Width of door plus 10 to 12mm)
DOOR HINGED FROM AN INLINE
PANEL AND CLOSING TO AN INLINE
PANEL OR BONDED PANEL
When the glass is in the correct position, fully
tighten glass clamp screws.
Retighten the screws after 10 minutes.
A
(Width of door plus 10 to 12mm)
CHECKING DOOR GAPS
301
332
331
Proceed to Section 6
The gap between panel and wall channel must be the
width of door plus 10 to 12 mm at all points 'A'.
If adjustment is required, move the inline panel in
the wall channel.
336
A
B
Mark first guide position by laying the threshold on the tray or floor
DO NOT FIX IN PLACE
Mark second guide position.
When fitting to a tray visually check that
threshold is parallel to edge of tray.
17 1213127-W2-A
SECTION 3 • FITTING THE CHANNEL GUIDES
PENTAGON
C
C
Mark guide positions by replacing the
threshold in its original position, as
marked in Section 1.
This will set the inside edge of each
side of the threshold in line with the
inside edge of each wall channel
(not including the seal).
DO NOT FIX IN PLACE
CFI365D 17
6mm 90°
Drill holes 6mm in from each end of
threshold. Drill 3mm for tray fitting.
Size of holes for wet room fitting is
dependent on floor specification.
Installer to supply drill and plugs
REMOVE THE THRESHOLD
Screw the channel guides to the tray or floor
F
Proceed to Section 4
1
2
305
Ensure the white foam strips
are still on the bottom edge
of the glass, inside the
H section.
Glass needs to be at least
8mm into wall channel.
8mm Minimum
Fit the panel ensuring the
bottom channel fits over
the channel guide 'A'.
Rest glass against seal
of wall channel 'B'.
A
FITTING BONDED PANELS
1 2
x4
A
Fit the glass clamp and turn the
screw until it lightly grips the glass.
Place a blob of sealant at base
of wall channel and glass panel.
Keep the panel supported at
all times.
Fit the plug at the end of the
bottom channel.
CFI365D
24
Proceed to Section 5
34 5
SECTION 4
Caution
B
Repeat for a 2nd panel
where required.
B
B
18
1213127-W2-A
SECTION 3 • FITTING THE CHANNEL GUIDES
CFI365D
18
ENCLOSURE WITH HINGES FITTED
TO A BONDED SIDE PANEL
B
A
Screw the channel guide to tray or floor
F
Drill a 3mm hole for
tray fitting. Size of
hole for wet room
fitting is dependent
on floor specification.
Installer to supply
drill and plugs.
Proceed to Section 4
1
2
333
A minus 13mm
B minus 40mm
FITTING PANELS
SECTION 4
Fit the panel ensuring the bottom
channel fits over channel guide
'A'. Rest glass against seal of
wall channel 'B'.
SUPPORT THE GLASS PANEL
UNTIL THE GLASS CLAMP
IS FITTED
A
B
Hinge side
has holes
Glass needs to be at least
8mm into wall channel.
8mm Minimum
Caution
Ensure the white foam strips
are still on the bottom edge of
the glass, inside the H section.
FITTING INLINE PANELS AND SIDE PANELS TO WALL CHANNELS
1 2
x4
A
Fit the glass clamp and turn the
screw until it lightly grips the glass.
Place a blob of sealant at base
of wall channel and glass panel.
Keep the panel supported at
all times.
Fit the plug at the end of the
bottom channel.
Repeat for a 2nd panel
where required.
NOTE:
Coated side of glass
goes to the inside.
CFI365D 23
Proceed to Section 5
34 5
Approx
180mm
If a seat is being
fitted, position the
glass so the hole
in the glass is
approximately 180mm
from the wall.
Mark guide position.
Dimensions 'A' & 'B'
are the measurements from the
outside edges of the wall
channels to the tiles, as marked
in Section 1.
19 1213127-W2-A
SECTION 3 • FITTING THE CHANNEL GUIDES
CFI365D 19
REMOVE THE THRESHOLD
Screw the channel guides to tray or floor
F
Drill 3mm holes for
tray fitting. Size of
holes for wet room
fitting is dependent
on floor specification.
Installer to supply
drill and plugs.
Proceed to Section 4
1
2
6mm
90°
ENCLOSURE WITH HINGES FITTED
TO A BONDED SIDE PANEL
336
A minus
13mm
B minus
40mm
B
A
C
E
D
==
SECTION 3 • FITTING THE CHANNEL GUIDES
Screw the channel guides to the tray or floor
F
Drill a 3mm hole each side
for tray fitting. Size of holes
for wet room fitting is
dependent on floor
specification. Installer to
supply drill and plugs.
CFI365D
22
Proceed to Section 4
1
2
363
ENCLOSURES WITH TWO BONDED PANELS
A
C
C
Mark guide positions.
Dimension 'A' is the measurement across the outside edges of the wall
channels, as marked in Section 1.
Dimension 'B' is 'A' minus 26mm, marked equally about the centre line.
Dimension 'C' is the depth of the bonded panels minus 40mm.
A
B
B
==
Mark first guide position by laying the threshold on the tray or floor
DO NOT FIX IN PLACE
Dimensions 'A' & 'B'
are the measurements from the outside
edges of the wall channels to the tiles,
as marked in Section 1.
Dimensions 'C', 'D' & 'E'
Mark 'C' from the tiles to the inside
edge of the threshold.
Dimension 'C' is 'B' minus 7mm.
Mark 'D' from the inside of the wall
channel to the edge of the inline panel.
Dimension 'D' is the width of the panel.
Mark 'E' from the tiles to the edge
of the bonded panel.
Dimension 'E' is 'A' minus 7mm, then
minus the width of the bonded panel.
Place the threshold centrally between
'D' and 'E'.
==
Mark second guide position.
When fitting to a tray visually check that
threshold is parallel to edge of tray.
20
1213127-W2-A
SECTION 3 • FITTING THE CHANNEL GUIDES
REMOVE THE THRESHOLD
Screw the channel guide to tray or floor.
6mm
90°
Drill a hole 6mm in from the end of
the
threshold. Drill 3mm for tray fitting.
Size of
hole for wet room fitting is dependent on
floor specification. Installer to supply drill
and plugs.
F
CFI365D
DOOR ONLY WITH HINGES FITTED TO THE WALL
20
Proceed to Section 4
1
2
360
=
==
Width of door
plus 30mm
Using a fine toothed
hacksaw cut the threshold
to the width of the door
glass plus 30mm. Cut the
wall end at 90oto the
threshold.
90o
SECTION 3 • FITTING THE CHANNEL GUIDES
CFI365D
ENCLOSURES WITH HINGES FITTED TO WALL
21
1
362
362
Drill a 3mm hole
for tray fitting.
Size of hole for
wet room fitting
is dependent on
floor specification.
Installer to supply
drill and plug.
A
B minus
40mm
A minus 13mm
Screw the channel guide to tray or floor
F
Proceed to Section 4
2
=
B
Mark guide position by laying the threshold on the tray or floor
DO NOT FIX IN PLACE
The inside edge of the threshold should be
7mm back from the
mark made for the wall channel in Section 1.
7mm
Mark guide position.
Dimensions 'A' & 'B'
are the measurements from the outside edges of the wall channel and of the
‘U’ section wall channel template to the tiles, as marked in Section 1.
When fitting to a tray visually check that the threshold
is parallel to edge of tray.
This manual suits for next models
10
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