KOMPAN ICON User manual

ICON
power box installation guide
Rev. Draft 0.2

Kompan A/S
Korsvangen 11
DK 5750 Ringe Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
- 2 -
Contents
1.0 About this manual..........................................................................................................................3
2.0 Intended use ...................................................................................................................................3
2.1 European WEEE directive.............................................................................................................3
3.0 Installation and service instructions...............................................................................................4
Server box overview.........................................................................................................................4
Mounting the power box...................................................................................................................5
Installation of the 24V cables from the playground .........................................................................6
Connector overview..........................................................................................................................9
Connection table...............................................................................................................................9
Installation of 110V/230V power cable..........................................................................................10
4.0 Technical specifications...............................................................................................................11
4.3 Maintenance instructions .............................................................................................................14

Kompan A/S
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DK 5750 Ringe Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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1.0 About this manual
This manual describes the installation and maintenance of the ICON power box. It also includes
technical specifications and information about certifications.
2.0 Intended use
The ICON solitaire power box is designed for powering up to 2 structures on an ICON playground.
The power box is intended for wall mount, inside or outside. Where a wall is not available the
power box may be mounted inside the standard ICON server box cabinet (available as a spare part
and must be ordered separately).
For two structures, the allowed configurations are shown in the table below:
Structure 1
Srtucture 2 Space Nova Rocky
Space Not allowed! X X
Nova X X X
Rocky X X X
The power box supply utilizes two 24V outputs. The power supply is internally limited to a max.
output current of 4A in total for the two outputs.
The ICON solitaire power box is specially designed and approved for use with ICON equipment
only.
Installation instructions described in this manual must be followed. If the installation, use and
maintenance instructions described in this manual are violated, the protection provided by
the power box may be impaired!
2.1 European WEEE directive
All electronic components of ICON are subject to the European WEEE directive and must at
the lifecycle end be recycled according to the directive. The electronic components are marked
with WEEE recycle mark.

Kompan A/S
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DK 5750 Ringe Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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3.0 Installation and service instructions
Server box overview
!
24V power
su
pp
l
y
Main 110/230V circuit breaker
and 4A resettable fuse
Electrical
specifications are
placed inside the
box
Special tool for the triangle
screws is placed inside the
box

Kompan A/S
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DK 5750 Ringe Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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Mounting the power box
The power box must be mounted on a wall, inside or outside according to the drawing above, unless
local rules and regulations dictates other mounting requirements. The cable protection must cover
the cables down to the ground level.

Kompan A/S
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DK 5750 Ringe Phone:  ([phone] Telefax:  ([phone] e-mail:  [e-mail]
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OBS! BEFORE ANY WORK WITHIN THE POWER BOX IS DONE,
THE MAIN CIRCUITBREAKER MUST BE SWITCHED OFF!!!
Installation of the 24V cables from the playground
Preparing the cables:
1) Dismantle the cable by app. 70mm 2) Cut off the filler cords
3) Cut off the white and yellow wires 4) Dismantle the inner cords by 5mm
Switch to the
off position!
4A resettable fuse

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5) Mount the wire ferrules using a special plier 6) Final result
See specification below!
Wire Ferrules for CAN bus (blue & green wire): Kompan order no: A900648-99
Wire Ferrules for 24V (Orange & Black wire): Kompan order no: A900648-99
Crimping Pliers for End Sleeves (ferrules) Knipex: Kompan order no: A900638-99
Connecting the cables:
1) Put on the screw cap 2) Put cable through the fastener and fasten properly
Twist the shield cords around the cable jacket
3) Open the connector using a screwdriver 4) Mount the wire!
size 2.5 x 75

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5) OBS! mount the green wire in the gray connector 6) Check the fastening by pulling the wires!
7) Fasten the cable to the metal rail using the cable 7a) Repeat the procedure for output II if needed
Fastener. Be sure that the shield of the cable is
fixed between the cable and the metal rail and
the cable fastener.


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Connector overview
Connection table
Connect
Cable Wire: To output 1 terminal:
To output 2
terminal:
Orange
1 Orange 5 Orange
Black
2 Black 6 Black
Green
3 Gray 7 Gray
Blue
4 Blue 8 Blue
1 Orange +24V 2 Black 0V 3 Gray CAN-H 4 Blue CAN-L 5 Orange +24V 6 Black 0V 7 Gray CAN-H 8 Blue CAN-L
Output 1 Output 2

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Installation of 110V/230V power cable
Installation of the 110/230V power cable must be done in compliance to local rules and
regulations for fixed installations.
The installation must be done by an authorised electrician or an equal qualified person.
OBS! Protective earthing is required!
Remove the circuit breaker cover and connect the power cable to the following terminals:
2T1=Phase
4T2=Neutral
6T3=Not connected
Yellow/Green = Protective earthing
Power cable

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4.0 Technical specifications
Technical specification:
Panel dimensions HxWxD : 280 x 190 x 180mm
Manufacturer : Pro-Automatic A/S, Sønderrmarken 16, DK-6670 Holsted
Pro no. : YYYWWNNN
Standard : EN60439-1/-3, IEC/EN/UL 61010-1
(see certifications and DoC at page 10-11)
Type current and frequency: AC 50-60Hz
Rated operating voltage : 100 – 240VAC
Voltage fluctuations : ±10% of nominal voltage
Max short circuit current : 6kA
Max fuse / I peak : 4A type gL
Degree of protection : IP65
Internal separation : Form 1
Supply cable : 3x2,5mm²/ 3xAWG10 CU, type according to local regulations
System earthing : TT / TN-S
Temperature range : -30...40°C
Overvoltage category : II
Altitude : 2000m
Max. relative humidity : 95% (at 25° C non condensing)
Equipment ratings : See electrical diagrams.
Contact information to manufacturer of Server box:
Electrical panel. : Pro- Automatic A/S
Sønderrmarken 16
DK-6670 Holsted
Tlf. [phone]
Web:www.pro-automatic.dk
E-mail: [email protected]
Kompan contact : Kompan A/S
Korsvangen 11
DK-5750
Tlf. [phone]
Web:www.KOMPAN.com
E-mail: [e-mail]

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4.1Certifications
xxxxxxxxx
Conforms to UL std. 61010-1 second edition
Certified to
CAN/CSA std. C22.2 No. 61010 second edition
OBS!
Certification example!
This is not a valid certificate For
this product !

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OBS!
DoC example!
This is not a valid DoC For this
product !

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4.3Maintenanceinstructions
0.0 Basic principles:
0.1 The purpose of the maintenance is to point out that the panel is in accordance with the
regulations valid at the time of production or re-construction.
0.2
Special attention has to be paid to the examination and control of conditions and material regarding the safety of persons, domestic animals and property.
0.3 As the craftsmanship concerns the maintenance has to be done properly and well by
qualified persons and by using suitable material and tools.
1.0 Periodic maintenance
At least once a year a visual control of the outer capsulations of the panel has to be made to
ensure that enclosure is intact. Open the door of the server box and check for damages
inside the box.