Kuhnke Ventura Vico 1000 User manual

Kuhnke Electronics
Instruction Manual
Ventura Vico 1000 / 1200 / 1500
Control and Display Monitor
E 811 GB 27/02/2013 / xxxxxx

This technical information is primarily directed to system designers, project engineers and device develop-
ers. It does not contain any availability information. Specifications are for description only and are not to
be
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agreed in the specific contract. Claims for damages against us
- on whatever grounds - are excluded, ex-
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nology, licenced by Beckhoff Automation GmbH, Germany. Further information about the PLCopen organ
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Table of Contents
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Table of Contents
1 Introduction......................................................................................................................................................5
2 Reliability, Safety.............................................................................................................................................6
2.1 Applicability..........................................................................................................................................6
2.2 Target Group........................................................................................................................................6
2.3 Reliability..............................................................................................................................................6
2.4 Symbols ...............................................................................................................................................6
2.4.1 Danger................................................................................................................................................6
2.4.2 Attention.............................................................................................................................................7
2.4.3 Note....................................................................................................................................................7
2.4.4 Under Construction ............................................................................................................................7
2.4.5 Instruction...........................................................................................................................................7
2.5 Safety...................................................................................................................................................7
2.5.1 Project Planning and Installation........................................................................................................8
2.5.2 Maintenance and Servicing................................................................................................................8
2.6 Electromagnetic Compatibility..............................................................................................................9
2.6.1 Definition ............................................................................................................................................9
2.6.2 Interference Emission ........................................................................................................................9
2.6.3 General Notes on Installation.............................................................................................................9
2.6.4 Electrical Immission Safeguard........................................................................................................10
2.6.5 Cable Routing and Wiring ................................................................................................................10
2.6.6 Location of Installation .....................................................................................................................10
2.6.7 Particular Sources of Interference....................................................................................................10
3 System Description........................................................................................................................................11
3.1 Overview ............................................................................................................................................11
3.2 Application..........................................................................................................................................11
3.3 Technical Properties ..........................................................................................................................12
3.4 Front Film...........................................................................................................................................13
3.5 Model Variants...................................................................................................................................13
3.6 Physical Design..................................................................................................................................14
3.7 Power Supply and Ports ....................................................................................................................14
3.7.1 Power Supply "24VDC", "X1"...........................................................................................................14
3.7.2 Earth.................................................................................................................................................15
3.8 Brightness, "Potentiometer", "X2"......................................................................................................15
3.8.1 "DVI" Graphics Interface, "X3" .........................................................................................................15
3.8.2 "USB" Port, "X4" (Touch Screen Info Output)..................................................................................16
3.8.3 "USB 1/2" Ports, "X5".......................................................................................................................16
4 Mounting and Installation...............................................................................................................................17
4.1 Front Panel Opening..........................................................................................................................17
4.1.1 Installation........................................................................................................................................18
4.1.2 Attaching the Cables........................................................................................................................18
5 Start-up..........................................................................................................................................................20
5.1 TFT Monitor Calibration .....................................................................................................................20
5.1.1 Adjusting the Resolution ..................................................................................................................20
5.1.2 Adjusting the Brightness ..................................................................................................................20
5.2 Touch Screen Operation....................................................................................................................21
5.3 Configuring and Calibrating the Touch Screen..................................................................................22
5.3.1 Windows CE.....................................................................................................................................22
5.3.2 Windows XP, WEC7 ........................................................................................................................22
6 Maintenance and Servicing...........................................................................................................................27

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6.1 Cleaning the Ventura Vico Monitor....................................................................................................27
6.2 Disposal .............................................................................................................................................27
6.3 Troubleshooting Help / Repair ...........................................................................................................27
7 Appendix........................................................................................................................................................28
7.1 Technical Data ...................................................................................................................................28
7.1.1 Basic Data........................................................................................................................................28
7.1.2 Chemical Resistance .......................................................................................................................29
7.1.3 Dimensions of Ventura Vico 1000....................................................................................................30
7.1.4 Dimensions of Ventura Vico 1200....................................................................................................31
7.1.5 Dimensions of Ventura Vico 1500....................................................................................................32
7.2 Order Specifications...........................................................................................................................33
7.2.1 Basic Units .......................................................................................................................................33
7.2.2 Accessories......................................................................................................................................33
7.3 Sales & Service..................................................................................................................................34
7.3.1 Malente Headquarters......................................................................................................................34
7.4 Index ..................................................................................................................................................35

Introduction
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1 Introduction
Brilliant, fast and compact
Ventura Vico is a control and display monitor with a high-quality and long-life
TFT display backlit by LEDs for industrial applications. It features a digital
DVI interface for image information interchange, thus making cumbersome
video framing correction unnecessary. Touch screen input is transferred via
USB.
Ventura Vico is a range of built-in monitors of screen sizes 10.4", 12.1" and
15".
Robust industrial design
TFT monitors for industrial applications should be fail-safe, have a long life
and be designed with industrial requirements in mind. Ventura Vico is pow-
ered with 24 VDC. At the front it has IP65 protection. The units' extended
temperature range gives operators a plus in safety.

Reliability, Safety
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2 Reliability, Safety
2.1 Applicability Kuhnke products are designed as resources for use in industrial environ-
ments.
All other applications need to be discussed with the factory first. The manu-
facturer shall neither be liable for any other than the intended use of our
products nor for any ensuing damages. The risk shall be borne by the opera-
tor alone. The use as intended includes that you read and apply all informa-
tion and instructions contained in this manual.
2.2 Target Group This instruction manual contains all information necessary for the use of the
described product (control device, control terminal, software, etc.) according
to instructions. It is written for design, project planning, servicing and com-
missioning experts. For proper understanding and error-free application of
technical descriptions, instructions for use and particularly of notes of danger
and warning, extensive knowledge of automation technology is compulsory.
2.3 Reliability Reliability of products is brought to the highest possible standards by exten-
sive and cost-effective means in their design and manufacture.
These include:
•selecting high-quality components,
•quality agreements with our suppliers,
•actions to avoid static charges when handling MOS circuits,
•worst case planning and design of all circuits,
•visual inspections at various stages of fabrication,
•computer-aided tests of all assemblies and their interaction in the circuit,
•statistical assessment of the quality of fabrication and of all returned
goods for the immediate taking of appropriate corrective actions.
2.4 Symbols Despite the actions described in section 2.3, the occurrence of faults or er-
rors in electronic control units - even if most highly improbable - must be
taken into consideration.
Please pay particular attention to the additional notices which we have
marked by symbols throughout this instruction manual. While some of these
notices make you aware of possible dangers, others are intended as a
means of orientation. They are described further down below in descending
order of importance.
2.4.1 Danger
This symbol warns you of dangers which may cause death or grievous bodily
harm if operators fail to implement the precautions described.

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2.4.2 Attention
This symbol draws your attention to information you must take a look at to
avoid malfunctions, possible material damage or dangerous states.
2.4.3 Note
This symbol draws your attention to additional information concerning the
use of the described product. This may
include cross references to informa-
tion found elsewhere (e.g. in other manuals).
2.4.4 Under Construction
This symbol tells you that the function described was not or not fully avail-
able at the time this document went to press.
2.4.5 Instruction
Wherever you see these symbols in the left margin, you will find a list of
steps instructing you to take the appropriate computer or hardware actions.
They are intended as a means of orientation wherever working steps and
b
ackground information alternate (e.g. in tutorials).
2.5 Safety Our products normally become part of larger systems or installations. The in-
formation below is intended to help you integrate the product into its envi-
ronment without dangers to humans or material/equipment.
To achieve a high degree of conceptual safety in planning and installing an
electronic controller, it is essential to exactly follow the instructions given in
the manual because wrong handling could lead to
rendering measures
against dangers ineffective or to creating additional dangers.

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2.5.1 Project Planning and Installation
•24 VDC power supply: generate as electrically safely separated low
voltage. Suitable devices include split-winding transformers built in com-
pliance with European Standard EN 60742 (corresponds to VDE 0551).
•Power breakdowns or power fades: the program structure is to ensure
that a defined state at restart excludes all dangerous states.
•Emergency-off installations must comply with EN 60204/IEC 204 (VDE
0113). They must be operative at any time.
•Safety and precautions regulations for qualified applications have to be
complied with.
•Please pay particular attention to the notices of warning which, at rele-
vant places, will make you aware of possible sources of dangerous mis-
takes or faults.
•Relevant standards and VDE regulations are to be complied with in
every case.
•Control elements are to be installed in such a way as to exclude unin-
tended operation.
•Lay control cables such that interference (inductive or capacitive) is ex-
cluded if this interference could influence controller operation or its func-
tionality.
2.5.2 Maintenance and Servicing
•Precautions regulation VBG 4.0 to be observed when measuring or
checking a controller after power-up. This applies to section 8 (Admissi-
ble deviations when working on parts) in particular.
•Repairs must be carried out by specially trained Kuhnke staff only (usu-
ally in the main factory in Malente). Warranty expires in every other
case.
Spare parts:
•Only use parts approved of by Kuhnke. Only genuine KUHNKE modules
must be used in modular controllers.
•Modular systems: always plug or unplug modules in a power-down state.
You may otherwise damage the modules or (possibly not immediately
recognisably!) inhibit their functionality.
•Always dispose of (rechargeable) batteries as hazardous waste.

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2.6 Electromagnetic Compatibility
2.6.1 Definition Electromagnetic compatibility is the ability of a device to function satisfacto-
rily in its electromagnetic environment without itself causing any electromag-
netic interference that would be intolerable to other devices in this environ-
ment.
Of all known phenomena of electromagnetic noise, only a certain range oc-
curs at the location of a given device. These kinds of noise are specified in
the applicable product standards.
The design and immunity to interference of programmable logic controllers
are internationally governed by standard
IEC 61131-2 which, in Europe, has been the basis for European Standard
EN 61131-2.
Refer to IEC 61131-4, User's Guideline, for general installation instructions
to be complied with to ensure that hardware interface factors and the ens
u-
ing noise v
oltages are limited to tolerable levels.
2.6.2 Interference Emission
Interfering emission of electromagnetic fields, HF
compliant to EN 55011, limiting value class A, Group 1
If the controller is designed for use in residential areas, high-frequency emis-
sions must comply with limiting value class B as described in EN 55011.
Fitting the controller into earthed metal cabinets and installing filters in the
supply lines may produce a shielding compliant to
the above standard.
2.6.3 General Notes on Installation
As component parts of machines, facilities and systems, electronic control
systems must comply with valid rules and regulations, depending on their
field of application.
General requirements concerning the electrical equipment of machines and
aiming at the safety of these machines are contained in Part 1 of European
Standard EN 60204 (corresponds to VDE 0113).
For safe installation of our control system please observe the information
contained in the next chapters (
 2.6.4 ff).

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2.6.4 Electrical Immission Safeguard
To eliminate electromagnetic interference, connect the control system to the
protective earth conductor. Practice best cable routing.
2.6.5 Cable Routing and Wiring
Keep power circuits separate from control circuits:
•DC voltages 60 V ... 400 V
•AC voltages 25 V ... 400 V
Joint laying of control circuits is allowed for:
•shielded data signals
•shielded analogue signals
•unshielded digital I/O lines
•unshielded DC voltages < 60 V
•unshielded AC voltages < 25 V
2.6.6 Location of Installation
Ensure that temperatures, contaminations, impact, vibration or electromag-
netic interference are no impediment to the installation.
2.6.6.1 Temperature
Consider heat sources such as general heating of rooms, sunlight, heat ac-
cumulation in assembly rooms or control cabinets.
2.6.6.2 Contamination
Use suitable casings to avoid possible negative influences due to humidity,
corrosive gas, liquid or conducting dust.
2.6.6.3 Impact and Vibration
Consider possible influences caused by motors, compressors, transfer lines,
presses, ramming machines and vehicles.
2.6.6.4 Electromagnetic Interference
Consider electromagnetic interference from various local sources: motors,
switching devices, switching thyristors, radio-controlled devices, welding
equipment, arcing, switched-mode power supplies, converters / inverters.
2.6.7 Particular Sources of Interference
2.6.7.1 Inductive Actuators
Switching off inductances (such as from relays, contactors, solenoids or
switching magnets) produces surge voltages. It is necessary to reduce these
extra voltages to a minimum.
Throttling elements could be diodes, Z-diodes, varistors or RC elements.
Their rating should conform to the specifications provided by the manufac-
turer or supplier of the actuators.

System Description
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3 System Description
3.1 Overview
Ventura Vico - brilliant operation...
3.2 Application Ventura Vixo is an industry-scale TFT monitor with touch screen functional-
ity.
If combined with the control PC Ventura, you get a powerful and flexible in-
dustry PC system for a wide range of practical applications, specifically in
the fields of mechanical engineering and switching cabinet construction:
•operation and control of tool making and wood processing machines us-
ing standardised software
•operation and visualisation with the display terminal taken down for use
in automatic machines and info terminals
•a single unit for the visualisation and real-time control of general-
purpose machine systems

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3.3 Technical Properties
Ventura Vico 1000
Ventura Vico 1200
Ventura Vico 1500
Design
Control panel mounting at
the front and held by
screws at the back
Control panel mounting at
the front and held by
screws at the back
Control panel mounting at
the front and held by
screws at the back
Cooling
Passive
Passive
Passive
Controls
Touch film on screen
surface
Touch film on screen
surface
Touch film on screen
surface
Display type
TFT 10.4", LED backlight
TFT 12.1", LED backlight
TFT 15.0", LED backlight
Display area (WxH )
249 mm x 187 mm
00
Resolution
VGA, 640x480
SVGA, 800x600
XGA, 1024x768
Colours
262k
262k
262k
Brightness
450 cd/m²
450 cd/m²
400 cd/m²
Contrast ratio
700:1
700:1
700:1
Aspect angle (L/R)
80/80
80/80
80/80
Aspect angle (U/L)
60/80
65/75
60/80
Response time
max. 30 ms
max. 35 ms
max. 8 ms
Error class
II
II
II
Life of backlighting
50,000 hr
50,000 hr
50,000 hr
Video port
DVI D
DVI D
DVI D
Touch type
4-wire analogue resistive
4-wire analogue resistive
4-wire analogue resistive
Touch screen port
USB
USB
USB
Protection (front)
IP 65
IP 65
IP 65
Protection (back)
IP20
IP20
IP20
Supply voltage
24VDC / (10 … 32)
24VDC / (10 … 32)
24VDC / (10 … 32)
Ambient temperature
0 ... 50 °C
0 ... 50 °C
0 ... 50 °C
Housing made of
stainless steel
stainless steel
stainless steel
Front film
Polyester
Polyester
Polyester
Weight
2050 g
3400g
Power consumption
xx
xx
xx
Storage/transp. temp.
-20 C° … +80C°
-20 C° … +70C°
-20 C° … +60C°
Dimensions (WxHxD)
280mm x 232mm x 48mm
320mm x 265mm x 49mm
394mm x 326mm x 53mm
Mounting depth
44 mm
45 mm
49 mm

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3.4 Front Film The uninterrupted layer of front polyester film is highly resistant to abrasion
and provides excellent chemical resistance to cleaning agents and solvents.
The front film complies with DIN 42 115 Part 2 and withstands the following
chemicals
•Ketones
•Esters
•Alcohols
•Aromatic hydrocarbons
•Chlorinated hydrocarbons
•Organic acids
•Mineral acids (dilution)
•Bases (diluted)
•Oils and greases
•Food products
•Household cleaners
The front film will not resist the following chemicals and influences:
•
Benzoyl alcohol
•
Concentrated bases
•
Concentrated mineral acids
•
Methylene chloride
•
High pressure steam above 100 °C
For details please contact the product management of KUHNKE Automation
GmbH.
3.5 Model Variants Ventura Vico sells as various model variants, giving users a good chance of
choosing the model that best matches the application. The features of a
model can be derived from its order no.
Order number

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3.6 Physical Design
3.7 Power Supply and Ports
3.7.1 Power Supply "24VDC", "X1"
Only attach the unit to a 24 VDC power supply source if the source is guar-
anteed to meet safe extra low voltage requirements (SELV).
Please use the connector from the package to attach the unit to the power
supply.
The admissible diameter of the cord connecting the 24 VDC power is be-
tween 0.2 mm2and 2.5 mm2.
Connector 2-pin, male, 2.5 mm2
Pin
Function
L+
Supply voltage +24 VDC
L-
GND
Wrong voltage or wrong polarity of the connectors may destroy the unit.
DVI
Digital Visual Interface
Power supply
USB
(touch screen info
output)
Operative earth
+
-
USB 1/2
(USB 2.0)
External brightness
potentiometer

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3.7.2 Earth The earth connector of Ventura Vico is connected to the protective earth
conductor of the cabinet or system / machine element. Use the flat plug (6.3
mm x 0.8 mm) at the back of the unit.
Verify that the cross section is not less than 2.5 mm2. Use fine-wire cords -
they are the best to dissipate fault currents. Try to keep the lead to the
earthing terminal as short as possible.
A low-impedance earth conductor improves the dissipation of interference
rece
ived via external power supply cables, signal cables or cables of periph-
eral units.
3.8 Brightness, "Potentiometer", "X2"
Connection 3-pin
Pin
Function
1
4.7 kΩ
A
2
Wiper
3
B
External and internal potentiometers work in parallel. To make use of the en-
tire adjustment range, set the internal potentiometer to maximum brightness.
Verify that the external potentiometer's resistance is 4.7 kΩ.
3.8.1 "DVI" Graphics Interface, "X3"
The DVI-D port transfers the digital screen data and can thus be used for
monitors with a digital DVI port.
If attached to the Ventura controller PC, special leads support lengths of up
to 20 m. Use an optional DVI extender to bridge larger gaps.
To ensure that the control and display monitor is correctly detected and ac-
tuated by the BIOS and operating system, it should be attached to the PC
when the PC is switched on.
Connecting leads
The rated EMC properties are best obtained if the following accessory sets
of cables are used.
Set of cables, Ventura Vico, 5m
639.800.03
DVI and USB adapter cable connecting Ventura and Ventura Vico, used for
transferring monitor data and touch screen information.
5 m
Set of cables, Ventura Vico, 2m
639.800.04
DVI and USB adapter cable connecting Ventura and Ventura Vico, used for
transferring monitor data and touch screen information.
2m

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3.8.2 "USB" Port, "X4" (Touch Screen Info Output)
The touch screen information is output to USB port "USB", type B. To prop-
erly process the input signals on the screen, attach the outlet with one of the
controller PC's USB ports.
Connector USB port, type B
Pin
Signal
Function
1
VBUS (5 VDC)
+5V (fused) for external USB port
2
D-
data+, USB channel 0
3
D+
data-, USB channel 0
4
GND
GND for external USB port
Shell
Shield
shielding
If no other action is taken, the cable should be no longer than 5 m. Install an
active or passive repeater to extend the USB cable to up to 30 m.
Ventura Vico features a TSHARC-A2 touch screen microcontroller providing
12-bit resolution. The driver is installed in KUHNKE IPCs as delivered.
To find drivers for operating systems Windows®CE and Windows®, WIN7
and WEC7
, browse the web for www.kuhnke.com and go to the Downloads
page.
3.8.3 "USB 1/2" Ports, "X5"
The USB host adapter "USB" (USB port, type A) is the port for external pe-
ripherals such as mass storage devices, a mouse or a keyboard. It houses a
passive hub, USB1 (touch screen port) feeds power to the devices con-
nected to it. Verify that the power consumed by all USB stations together
does not exceed the capacity of the PC's USB controller (normally 500 mA).
The maximum length of USB cables (e.g. of the mouse or keyboard) is 1.5
m.
Connector USB port, type A
Specification USB 2.0 / USB 1.1
Max. length 1.5 m
Pin
Signal
Function
1
VBUS (5 VDC)
+5V (fused) for external USB port
2
D-
data+, USB channel 0
3
D+
data-, USB channel 0
4
GND
GND for external USB port
Shell
Shield
shielding
Hot Plug-ready peripherals can be attached to the USB port while the PC is
running.
Leave at least 10 seconds between unplugging and re-plugging
USB peripherals.
Please note that many commercially available USB peripherals provide of-
fice
-level EMC immunity only. This is enough for commissioning and service
purposes. Industrial applications, however, demand the use of industry
-level
peripherals.
USB full-speed hub

Mounting and Installation
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4 Mounting and Installation
Control and display monitor Ventura Vico is designed for installation into a
front panel or HM interface for machine and systems engineering. One con-
straint is that the unit must not be used in explosive areas.
Heat dissipation
To enable sufficient heat dissipation through convection (heat exchange) at
the housing surface, the air should be allowed to flow freely around the
housing of Ventura Vico. This specifically applies to the rear of the unit.
Please note that excessive temperature could shorten the life expectancy of
the monitor.
4.1 Front Panel Opening
Model
Width A
Height B
Ventura Vico 1000
250 mm
202 mm
Ventura Vico 1200
296 mm
240 mm
Ventura Vico 1500
354 mm
277 mm
A
B

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4.1.1 Installation Ventura Vico is a modern electronic assembly. Handle - specifically mount,
operate and service - with care. The unit is operated by means of a touch
screen or, more specifically, a resistive touch screen.
Resistive touch screens consist of multiple circuit layers made of different
materials. Each of these layers will therefore respond differently to changing
climatic or mechanical conditions.
Whereas resistive touch screens are generally very touch, you should still
take account of a couple of basic facts when installing them.
Generalities on installation
Check that the front of the housing is always flat and that the material is not
warped, irrespective of which material is used. Do not expose the front panel
to any mechanical pressure (bending stress). Non-conformity may cause the
touch screen layers to come apart and/or the electrical feed-throughs to be
stretched.
Even though this may not lead to a complete touch screen failure, you may
still experience an immediate or later loss of touch screen calibration.
In extreme case, the touch sensor may lose it electrical operability.
•Control panel opening:
Mark the area on the control panel where you wish to install the unit,
then cut a hole into the control panel. Refer to the drawing to find the
correct dimensions.
•
Again look at the drawing to know where the holes for the screws should
be drilled.
•
Place the monitor in the opening and screw alternate nuts (included in
package) on the screws. To obtain the specified degree of protection
and to avoid twisting, the sealing around the monitor should be evenly
pressed against the panel all the way around.
Incipient or complete touch screen damage
Lea
kiness
Nuts, washers and tooth lock washers for Ventura Vico attachment are con-
tained in the package.
Stability of installation opening
Verify that the material around the installation opening is hard enough to
ensure that the panel PC is mounted c
orrectly at all times.
In order to achieve the specified ingress protection, the material must not
warp under the load of the mounting bolts or operation.
4.1.2 Attaching the Cables
The connectors are located at the back of Ventura Vico as described in sec-
tion 3.7 Power Supply and Ports.
Cables should be attached to the control and display monitor Ventura Vico in
the order described herebelow:

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•Switch off the controller PC.
•
Unplug the controller PC from the mains/power supply.
•
Attach all cables to Ventura Vico and any peripherals.
•
Check that all cables are firmly attached at both ends.
•
Plug all units back into the power supply unit.

Start-up
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5 Start-up
Danger of damage to the unit!
If the device was exposed to
condensation, allow it to rest for about 12 hours
before you start to use it.
5.1 TFT Monitor Calibration
5.1.1 Adjusting the Resolution
Mind that the Ventura Vico monitor must be attached to the controller PC be-
fore you switch on the power supply to the system. At the boot-up stage, the
monitor configuration stored by Ventura Vico is read by the controller PC's
BIOS and output to the graphics adapter board. This sets the operative reso-
lution and transfer parameters for this session.
There is no need for video framing correction as it would be normally per-
formed for a VGA interface.
In case the controller PC's BIOS does not support automatic download of the
monitor configuration, you can choose the "Control Panels / Monitor" func-
tion of your operating system to change the settings manually.
5.1.2 Adjusting the Brightness
There is a potentiometer at the back of Ventura Vico which you can use to
adapt the brightness of screen backlighting. To change the potentiometer
setting, put a screwdriver through the round hole in the cover over the inter-
face board.
Please use a flat-blade screwdriver max. 6 mm wide.
Brightness
-+