Kurtz ersa Hr 600/2 Operational manual

HR 600/2

Hybride-Rework-System

Translation of the original operating manual: 3BA00207_01|Serial

No.:..........................................

Ersa GmbH

Leonhard-Karl-Str. 24

97877 Wertheim

www.ersa.de

Rev. 3

Printing date: 06/08/2019

Phone +49 9342/800-136

Fax +49 9342/800-132

Mobile +49 171 241 846 8

[email protected]

Table of contents

1 Introduction ...................................................................................................................................................... 7

1.1 Product information.......................................................................................................................................... 8

1.1.1 General information about the product.............................................................................................8

1.1.2 The optional Voidless Rework system ................................................................................................8

1.1.3 Intended use.......................................................................................................................................8

1.1.4 Retrofitting, changes ..........................................................................................................................8

1.1.5 Warranty.............................................................................................................................................8

1.2 Information about this manual ......................................................................................................................... 9

1.2.1 Pictogram and symbol explanations.................................................................................................10

1.2.1.1 Prevailing term definitions in this instruction manual....................................................11

1.2.1.2 Warnings.........................................................................................................................12

1.2.1.3 Rule notices ....................................................................................................................13

1.2.1.4 Prohibition notices..........................................................................................................14

1.2.2 Target readers group ........................................................................................................................15

1.2.3 Copyright, liability.............................................................................................................................15

2 Technical data ..................................................................................................................................................17

2.1 Printed circuit boards and components.......................................................................................................... 18

2.2 General data.................................................................................................................................................... 18

2.3 PC system requirements ................................................................................................................................. 18

2.4 Pneumatics...................................................................................................................................................... 19

2.5 Connection data.............................................................................................................................................. 19

2.6 Ambient conditions......................................................................................................................................... 19

2.7 Heating system................................................................................................................................................ 19

2.8 Axis system...................................................................................................................................................... 20

2.9 Cameras .......................................................................................................................................................... 20

2.10 Available options............................................................................................................................................. 21

3 For your safety..................................................................................................................................................23

3.1 General safety instructions ............................................................................................................................. 24

3.1.1 Nationally valid safety and accident prevention regulations ...........................................................24

3.1.2 Fire protection ..................................................................................................................................24

3.2 Subject-related safety instructions ................................................................................................................. 25

3.2.1 Dealing with electrical equipment....................................................................................................25

3.2.2 Dealing with process materials and substances ...............................................................................25

3.3 Safety instructions for certain operating phases ............................................................................................ 26

3.4 Safety instructions for maintenance, service, specific work, troubleshooting ............................................... 26

3.5 Safety instructions for certain machine and system parts..............................................................................27

3.5.1 Hot device.........................................................................................................................................27

3.5.2 Laser equipment...............................................................................................................................27

3.5.3 Use the soldering fume extraction system .......................................................................................27

3.6 Retrofitting and changes................................................................................................................................. 27

4 Transport, installation, storage, disposal ..........................................................................................................29

4.1 Setting up the rework system ......................................................................................................................... 30

4.2 Information concerning machine transport and storage................................................................................ 32

4.3 Unpacking the machine .................................................................................................................................. 32

4.4 Scope of delivery............................................................................................................................................. 33

4.5 Unpacking the Rework System ....................................................................................................................... 33

4.6 Setting up the rework system ......................................................................................................................... 35

4.7 Connecting the Rework System ...................................................................................................................... 37

Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2|Rev. 3 iii/169

Table of contents

4.8 Assembling the Accu-TC holder and air deflector........................................................................................... 38

4.9 Assembling an RPC camera ............................................................................................................................. 38

4.10 Disposal........................................................................................................................................................... 40

5 Commissioning .................................................................................................................................................41

5.1 Setting up the PC............................................................................................................................................. 42

5.2 Starting HRSoft and setting up the database connection manager ................................................................45

5.3 Initialisation of motors and axis limits ............................................................................................................48

6 Function description .........................................................................................................................................49

6.1 Read this first!................................................................................................................................................. 50

6.1.1 Target readers group ........................................................................................................................50

6.1.2 Supplementary documents ..............................................................................................................50

6.1.3 ESD-hazardous components.............................................................................................................51

6.2 Overview of the machine parts....................................................................................................................... 52

6.3 Switching on the HR 600/2 and starting HRSoft ............................................................................................. 54

6.4 The user interface ........................................................................................................................................... 55

6.4.1 Menu bar ..........................................................................................................................................56

6.4.1.1 The [Start] tab.................................................................................................................57

6.4.1.2 The [Camera and light] tab .............................................................................................59

6.4.1.3 The [Positioning] tab.......................................................................................................61

6.4.1.4 The [View] tab ................................................................................................................63

6.4.1.5 The [Extras] tab...............................................................................................................64

6.4.2 The automation bar..........................................................................................................................66

6.4.3 Work areas........................................................................................................................................68

6.4.3.1 The work area [Soldering] ..............................................................................................69

6.4.3.2 The work area [Placement].............................................................................................72

6.4.3.3 The work area [Profile library]........................................................................................75

6.4.3.4 The [Archive] work area .................................................................................................77

6.4.4 The parameter windows...................................................................................................................79

6.4.4.1 The parameter window [Actual parameters] .................................................................80

6.4.4.2 The parameter window [Data table] ..............................................................................81

6.4.4.3 The parameter window [System settings]......................................................................82

6.4.4.4 The parameter window [System info] ............................................................................83

6.4.5 The status bar ...................................................................................................................................84

6.4.6 The window [Online HR 600]............................................................................................................85

6.5 Working with the HR 600/2 unit ..................................................................................................................... 87

6.5.1 Presets ..............................................................................................................................................87

6.5.1.1 Customizing the presentation of charts and windows ...................................................87

6.5.1.2 Creating a user................................................................................................................89

6.5.1.3 Click on the button [Options] .........................................................................................92

6.5.1.4 Database assistant..........................................................................................................95

6.5.1.5 Database administration and maintenance manager ...................................................98

6.5.1.6 Firmware update ..........................................................................................................100

6.5.2 Profiles............................................................................................................................................102

6.5.2.1 Enabling a profile template ..........................................................................................103

6.5.2.2 Deleting a profile ..........................................................................................................104

6.5.2.3 Searching for a profile ..................................................................................................106

6.5.2.4 Customizing a profile ....................................................................................................107

6.5.3 Soldering instruction manual..........................................................................................................122

6.5.3.1 Desoldering a component ............................................................................................122

6.5.3.2 Soldering a component.................................................................................................132

6.5.3.3 Record, archive and analyse processes ........................................................................138

Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2|Rev. 3 iv/169

Table of contents

6.6 Turning off the HR 600/2 unit ....................................................................................................................... 141

6.7 Updating the HRSoft program....................................................................................................................... 142

7 Spare and wear parts......................................................................................................................................143

7.1 Read this first!............................................................................................................................................... 144

7.1.1 Nameplate and serial number ........................................................................................................144

7.1.2 Target readers, permitted spare parts ...........................................................................................144

7.2 Spare parts .................................................................................................................................................... 145

8 Treatment of messages and malfunctions.......................................................................................................147

8.1 Stiff control of the pick-and-place nozzle .....................................................................................................148

8.2 Pin pad overlay incorrect .............................................................................................................................. 148

8.3 Contours are not correctly recognized.......................................................................................................... 148

8.4 Positions are approached improperly........................................................................................................... 148

9 Service and maintenance................................................................................................................................149

9.1 Service table.................................................................................................................................................. 150

9.2 Maintenance work to be performed daily .................................................................................................... 151

9.2.1 Checking the pipette for smooth running and cleaning it ..............................................................151

9.3 Maintenance work to be performed weekly ................................................................................................ 157

9.3.1 Cleaning the control of the pick-and-place nozzle .........................................................................158

9.4 Maintenance work to be performed monthly .............................................................................................. 159

9.4.1 Checking the vacuum filter of the pipette air supply and replacing it............................................160

9.5 Maintenance work to be performed quarterly............................................................................................. 161

9.5.1 Visual inspection and lubrication of the X and Y axles ...................................................................161

9.6 Service work to be performed annually........................................................................................................ 162

9.6.1 Visual inspection and lubrication of the X and Y axles ...................................................................162

9.7 Service work to be performed when required.............................................................................................. 163

9.7.1 Cleaning the glass plate. .................................................................................................................163

9.7.2 Re-memorising the pipette position...............................................................................................164

10 Annex .............................................................................................................................................................167

10.1 EC Declaration of Conformity........................................................................................................................ 168

Ersa GmbH 3BA00207_01 Operating Instructions HR 600_2|Rev. 3 v/169

1| Introduction

1 Introduction