KVM KVM6000 Series User manual

Quick GuideV1.0Edition：Version 1.0 in 2020Copyright, subject to change without notice.KVM6000 Series AC Drive
KVM TECHNOLOGY
Add:Shead no. 51,Devashray Arcade and Industrial Estate,
Nr. Radhe Residency, S.P.Ring Road,
Hathijan Circle,Ahmedabad-382445,(Gujarat)India
Phone:[phone]
Email:[e-mail]
www.kvmtechnology.com

Catalogue
TABLE OF CONTENTSKVM6000- 1 -V1.0 Thank you for using the KVM6000 series high-performance current vector control AC drive. Please carefully read this manual before the installation in order to ensure the correct installation and operation of the AC drive, give full play to its superior performance, and ensure safety. Please keep this guide permanently for future maintenance, service and overhaul. AC drive is a precise electric and electronic product, thus for the safety of the operatorsand the equipment, please ensure that the installation and parameters adjustment is done by professional motor engineers and the content marked as “Danger”,“Notice”, etc in this manual must be read carefully. If you have any questions, please contact with the agents of our company, and our technicians are ready to serve you. The instructions are subject to change, without notice. You can contact us with any product questions through the following ways. 1.Preface Dangerous and wrong use may cause casualtiesDanger ●The power supply must be turned off when laying the wires.●When the AC power supply is cut off but the indicator light of the manipulator of AC drive is still on, there is still high voltage in the AC drive which is very dangerous, please do not touch the interior circuit and components.●Do not check the components and signals on the circuit board during operation.●The terminal of AC drive must be grounded correctly.●Do not refit or replace the control board and parts without permission, otherwise, there are risks such as electric shock and explosion.！Wrong use may cause damage to AC drive or mechanical system ！Notice●Please do not test the voltage resistance of the interior components of AC drive, as the semi－conductor of AC drive is easy to be punctured and damaged by high voltage.●Never connect the main circuit output terminals U, V, and W directly to the AC main circuit power supply.●The circuit board of the AC drive has CMOS IC which is extremely easy to be damaged by static electricity, thus please do not touch the circuit board with your hand before taking anti-static electricity measures.●Only the qualified motor professionals can install the driver, lay the wire, repair and maintain the AC drive. ●The scrapping of AC drive shall be treated as industrial waste and burning is strictly prohibited. E-mail [email protected] Official website www.kvmtechnology.comKVM6000
Preface
1 Preface2 Description of AC drive 2.1 Description of the label of AC drive 2.2 Description of model 2.3 Description of serial number 2.4 Product standard specification3 Technical Specifications4 Mechanical Dimensions of AC Drive 5 Main Circuit Connection Functions6 AC Drive Control Terminal Connections7 Operation and Display 7.1 LED Operation Panel 7.2 Description of LED Operation Panel Indicators 7.3 Description of Keys on the LED Operation Panel8 Faults and Solutions9 Function Code Table 9.1 P0 Standard Parameter Group 9.2 P1 Motor Parameters 9.3 P2 Vector Control Parameters 9.4 P3 V/F Control Parameters 9.5 P4 Input Terminals Function 9.6 P5 Analog Terminal Parameters 9.7 P6 Start/Stop Control Parameters 9.8 P7 System Configuration Parameters 9.9 P8 Auxiliary Functions 9.10 P9 Fault and Protection Parameters 9.11 PA Process PID Control Parameters 9.12 PB Communication Control Function Parameters 9.13 PC Optimization Parameters 9.14 PD Internal Control PLC Function and Frequency Parameters 9.15 PF User-defined Parameters 9.16 AO Torque Control Parameters 9.17 AI Constant Pressure Water Supply Parameters 9.18 U Monitoring Parameters10 Standard Wiring Diagram11 Warranty Service
12222347991010111111151517182021242627293135383940434445464951

Catalogue
TABLE OF CONTENTSKVM6000- 1 -V1.0 Thank you for using the KVM6000 series high-performance current vector control AC drive. Please carefully read this manual before the installation in order to ensure the correct installation and operation of the AC drive, give full play to its superior performance, and ensure safety. Please keep this guide permanently for future maintenance, service and overhaul. AC drive is a precise electric and electronic product, thus for the safety of the operatorsand the equipment, please ensure that the installation and parameters adjustment is done by professional motor engineers and the content marked as “Danger”,“Notice”, etc in this manual must be read carefully. If you have any questions, please contact with the agents of our company, and our technicians are ready to serve you. The instructions are subject to change, without notice. You can contact us with any product questions through the following ways. 1.Preface Dangerous and wrong use may cause casualtiesDanger ●The power supply must be turned off when laying the wires.●When the AC power supply is cut off but the indicator light of the manipulator of AC drive is still on, there is still high voltage in the AC drive which is very dangerous, please do not touch the interior circuit and components.●Do not check the components and signals on the circuit board during operation.●The terminal of AC drive must be grounded correctly.●Do not refit or replace the control board and parts without permission, otherwise, there are risks such as electric shock and explosion.！Wrong use may cause damage to AC drive or mechanical system ！Notice●Please do not test the voltage resistance of the interior components of AC drive, as the semi－conductor of AC drive is easy to be punctured and damaged by high voltage.●Never connect the main circuit output terminals U, V, and W directly to the AC main circuit power supply.●The circuit board of the AC drive has CMOS IC which is extremely easy to be damaged by static electricity, thus please do not touch the circuit board with your hand before taking anti-static electricity measures.●Only the qualified motor professionals can install the driver, lay the wire, repair and maintain the AC drive. ●The scrapping of AC drive shall be treated as industrial waste and burning is strictly prohibited. E-mail [email protected] Official website www.kvmtechnology.comKVM6000
Preface
1 Preface2 Description of AC drive 2.1 Description of the label of AC drive 2.2 Description of model 2.3 Description of serial number 2.4 Product standard specification3 Technical Specifications4 Mechanical Dimensions of AC Drive 5 Main Circuit Connection Functions6 AC Drive Control Terminal Connections7 Operation and Display 7.1 LED Operation Panel 7.2 Description of LED Operation Panel Indicators 7.3 Description of Keys on the LED Operation Panel8 Faults and Solutions9 Function Code Table 9.1 P0 Standard Parameter Group 9.2 P1 Motor Parameters 9.3 P2 Vector Control Parameters 9.4 P3 V/F Control Parameters 9.5 P4 Input Terminals Function 9.6 P5 Analog Terminal Parameters 9.7 P6 Start/Stop Control Parameters 9.8 P7 System Configuration Parameters 9.9 P8 Auxiliary Functions 9.10 P9 Fault and Protection Parameters 9.11 PA Process PID Control Parameters 9.12 PB Communication Control Function Parameters 9.13 PC Optimization Parameters 9.14 PD Internal Control PLC Function and Frequency Parameters 9.15 PF User-defined Parameters 9.16 AO Torque Control Parameters 9.17 AI Constant Pressure Water Supply Parameters 9.18 U Monitoring Parameters10 Standard Wiring Diagram11 Warranty Service
12222347991010111111151517182021242627293135383940434445464951

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KVM6000
Description of AC drive
2.Description of AC drive2.1 Description of the label of AC driveMODEL:KVM6000-04D0G05D5P43AMODEL: KVM 6000-04D0G05D5P43A INPUT: 3PH 380-480V 50-60Hz OUTPUT: 3PH 0-Vin 0.1-320Hz 11A 4KW 150%/1min Hver: 2.00 Sver: 1.026004000554IG6332.2 Description of Model2.3 Description of Serial numberAC drive ModelInput power Spec.Output power Spec.BarcodeSerial number of production controlPower card versionsStructure version6Sequence numberYearsVoltage classP power rangeG power rangeSeries number2.4 Product standard specificationKVM6000
Description of AC drive
Voltage220VVoltage380VPower（Kw)Rated output current（A）0.751.52.24.05.5117.51518.5302237455575110901321602002202502803154003503.44.86.211.014.027.018.034.041.065.052.080.096.0128.0165.0210.0185.0250.0307.0380.0450.0480.0520.0605.0750.0670.02.13.87.013.09.025.033.060.045.075.091.0112.00.40.751.54.02.25.5117.51518.53022Power（Kw)Rated output current（A）Capacity specification of AC drive0011G represents 11KW constant torque0015P represents 15KW variable torqueStructure versionModel No: KVM6000 Voltage : 23 represents three-phase 220V 43 represents three-phase 400VKVM6000
www.kvmtechnology.com

- 2 -- 3 -
KVM6000
Description of AC drive
2.Description of AC drive2.1 Description of the label of AC driveMODEL:KVM6000-04D0G05D5P43AMODEL: KVM 6000-04D0G05D5P43A INPUT: 3PH 380-480V 50-60Hz OUTPUT: 3PH 0-Vin 0.1-320Hz 11A 4KW 150%/1min Hver: 2.00 Sver: 1.026004000554IG6332.2 Description of Model2.3 Description of Serial numberAC drive ModelInput power Spec.Output power Spec.BarcodeSerial number of production controlPower card versionsStructure version6Sequence numberYearsVoltage classP power rangeG power rangeSeries number2.4 Product standard specificationKVM6000
Description of AC drive
Voltage220VVoltage380VPower（Kw)Rated output current（A）0.751.52.24.05.5117.51518.5302237455575110901321602002202502803154003503.44.86.211.014.027.018.034.041.065.052.080.096.0128.0165.0210.0185.0250.0307.0380.0450.0480.0520.0605.0750.0670.02.13.87.013.09.025.033.060.045.075.091.0112.00.40.751.54.02.25.5117.51518.53022Power（Kw)Rated output current（A）Capacity specification of AC drive0011G represents 11KW constant torque0015P represents 15KW variable torqueStructure versionModel No: KVM6000 Voltage : 23 represents three-phase 220V 43 represents three-phase 400VKVM6000

3. Technical SpecificationsMaximum frequencyStandardfunctions• Vector control: 0–300 Hz• V/F control: 0–320 HzCarrier frequency1–16 kHzThe carrier frequency is automatically adjusted based onthe load features.Input frequencyresolutionDigital setting: 0.01 HzAnalog setting: maximum frequency x 0.025%Control mode• Sensorless flux vector control (SFVC)• Closed-loop vector control (CLVC)• Voltage/Frequency (V/F) controlStartup torque• G type: 0.5 Hz/150% (SFVC); 0 Hz/180% (CLVC)• P type: 0.5 Hz/100%Speed rangeSpeed stability accuracy1:100(SVC)Torque control accuracy1:1000(FVC)0.5%(SVC)+-0.02%(FVC)+-5%（FVC）+-Overload capacity• G type: 60s for 150% of the rated current, 3s for 180% ofthe rated current• P type: 60s for 120% of the rated current, 3s for 150% ofthe rated currentTorque boostCustomized boost 0.1%–30.0% V/F curve• Straight-line V/F curve• Multi-point V/F curve• N-power V/F curve (1.2-power, 1.4-power, 1.6-power, 1.8-power, square)V/F separationTwo types: complete separation; half separationRamp mode• Straight-line ramp• S-curve rampFour groups of acceleration/deceleration time with therange of 0.0–6500.0sDC brakingJOG controlDC braking frequency: 0.00 Hz to maximum frequencyBraking time: 0.0–36.0sBraking action current value: 0.0%–100.0%Onboard multiplepreset speedsJOG frequency range: 0.00–50.00 HzJOG acceleration/deceleration time: 0.0–6500.0sIt implements up to 16 speeds via the simple PLC function or combination of DI terminal states.Onboard PIDAuto voltageregulation (AVR)It realizes process-controlled closed loop control system easily.It can keep constant output voltage automatically when the mains voltage changes.Overvoltage/Overcurrent stall controlThe current and voltage are limited automatically duringthe running process so as to avoid frequent tripping due to overvoltage/overcurrent.High-speed currentlimiting functionMinimize over-current fault and protect normal operationof AC drive.Torque limit andcontrolIt can limit the torque automatically and prevent fre-quent over current tripping during the running process. Torque control can be implemented in the CLVC mode.High performancePower dip ridethroughControl of asynchronous motor and synchronous motor areimplemented through the high-performance current vectorcontrol technology.The load feedback energy compensates the voltage reduction so that the AC drive can continue to run for a short time.Rapid current limitIt helps to avoid frequent overcurrent faults of the AC drive.Timing controlTime range: 0.0–6500.0 minutesIndividua-lizedfunctionsMultiple communicationprotocolsIt supports communication via Modbus-RTU, PROFIBUSDP,CANlink and CANopen.Motor overheatprotectionThe optional I/O extension card enables AI4 to receive the motor temperature sensor input (PT100, PT1000) so as to realize motor overheat protection.Item Specifications
Multiple encodertypesIt supports various encoders such as differential encoder, open-collector encoder, resolver, UVW encoder, and SIN/COS encoder.Advanced backgroundsoftwareIt supports the operation of AC drive parameters and virtual oscillograph function, via which the state inside the AC drive is monitored.Runningcommand source• Operation panel• Control terminals• Serial communication portYou can perform switchover between these sources in various ways.Frequency sourceAuxiliaryfrequency sourceThere are a total of 10 frequency sources, such as digital setting, analog voltage setting, analog current setting, pulse setting and serial communication port setting. You can perform switchover between these sources in various ways.There are ten auxiliary frequency sources. It can implement fine tuning of auxiliary frequency and frequency synthesis.Input terminalStandard:5 digital input (DI) terminals, one of which supports up to100 kHz high-speed pulse input2 analog input (AI) terminals, one of which only supports0–10 V voltage input and the other supports 0–10 V voltage input or 4–20 mA current inputExpanding capacity:5 DI terminals1 AI terminal that supports -10–10 V voltage input and also supports PT100\PT1000Output terminalStandard1 high-speed pulse output terminal (open-collector) thatsupports 0–100 kHz square wave signal output1 digital output (DO) terminal1 relay output terminal1 analog output (AO) terminal that supports 0–20 mAcurrent output or 0–10 V voltage outputRUNKVM6000
Technical Specifications
KVM6000
Technical Specifications
- 4 -- 5 -Item Specifications

3. Technical SpecificationsMaximum frequencyStandardfunctions• Vector control: 0–300 Hz• V/F control: 0–320 HzCarrier frequency1–16 kHzThe carrier frequency is automatically adjusted based onthe load features.Input frequencyresolutionDigital setting: 0.01 HzAnalog setting: maximum frequency x 0.025%Control mode• Sensorless flux vector control (SFVC)• Closed-loop vector control (CLVC)• Voltage/Frequency (V/F) controlStartup torque• G type: 0.5 Hz/150% (SFVC); 0 Hz/180% (CLVC)• P type: 0.5 Hz/100%Speed rangeSpeed stability accuracy1:100(SVC)Torque control accuracy1:1000(FVC)0.5%(SVC)+-0.02%(FVC)+-5%（FVC）+-Overload capacity• G type: 60s for 150% of the rated current, 3s for 180% ofthe rated current• P type: 60s for 120% of the rated current, 3s for 150% ofthe rated currentTorque boostCustomized boost 0.1%–30.0% V/F curve• Straight-line V/F curve• Multi-point V/F curve• N-power V/F curve (1.2-power, 1.4-power, 1.6-power, 1.8-power, square)V/F separationTwo types: complete separation; half separationRamp mode• Straight-line ramp• S-curve rampFour groups of acceleration/deceleration time with therange of 0.0–6500.0sDC brakingJOG controlDC braking frequency: 0.00 Hz to maximum frequencyBraking time: 0.0–36.0sBraking action current value: 0.0%–100.0%Onboard multiplepreset speedsJOG frequency range: 0.00–50.00 HzJOG acceleration/deceleration time: 0.0–6500.0sIt implements up to 16 speeds via the simple PLC function or combination of DI terminal states.Onboard PIDAuto voltageregulation (AVR)It realizes process-controlled closed loop control system easily.It can keep constant output voltage automatically when the mains voltage changes.Overvoltage/Overcurrent stall controlThe current and voltage are limited automatically duringthe running process so as to avoid frequent tripping due to overvoltage/overcurrent.High-speed currentlimiting functionMinimize over-current fault and protect normal operationof AC drive.Torque limit andcontrolIt can limit the torque automatically and prevent fre-quent over current tripping during the running process. Torque control can be implemented in the CLVC mode.High performancePower dip ridethroughControl of asynchronous motor and synchronous motor areimplemented through the high-performance current vectorcontrol technology.The load feedback energy compensates the voltage reduction so that the AC drive can continue to run for a short time.Rapid current limitIt helps to avoid frequent overcurrent faults of the AC drive.Timing controlTime range: 0.0–6500.0 minutesIndividua-lizedfunctionsMultiple communicationprotocolsIt supports communication via Modbus-RTU, PROFIBUSDP,CANlink and CANopen.Motor overheatprotectionThe optional I/O extension card enables AI4 to receive the motor temperature sensor input (PT100, PT1000) so as to realize motor overheat protection.Item Specifications
Multiple encodertypesIt supports various encoders such as differential encoder, open-collector encoder, resolver, UVW encoder, and SIN/COS encoder.Advanced backgroundsoftwareIt supports the operation of AC drive parameters and virtual oscillograph function, via which the state inside the AC drive is monitored.Runningcommand source• Operation panel• Control terminals• Serial communication portYou can perform switchover between these sources in various ways.Frequency sourceAuxiliaryfrequency sourceThere are a total of 10 frequency sources, such as digital setting, analog voltage setting, analog current setting, pulse setting and serial communication port setting. You can perform switchover between these sources in various ways.There are ten auxiliary frequency sources. It can implement fine tuning of auxiliary frequency and frequency synthesis.Input terminalStandard:5 digital input (DI) terminals, one of which supports up to100 kHz high-speed pulse input2 analog input (AI) terminals, one of which only supports0–10 V voltage input and the other supports 0–10 V voltage input or 4–20 mA current inputExpanding capacity:5 DI terminals1 AI terminal that supports -10–10 V voltage input and also supports PT100\PT1000Output terminalStandard1 high-speed pulse output terminal (open-collector) thatsupports 0–100 kHz square wave signal output1 digital output (DO) terminal1 relay output terminal1 analog output (AO) terminal that supports 0–20 mAcurrent output or 0–10 V voltage outputRUNKVM6000
Technical Specifications
KVM6000
Technical Specifications
- 4 -- 5 -Item Specifications

ItemSpecificationsOutput terminalExpanding capacity:1 DO terminal1 relay output terminal1 AO terminal that supports 0–20 mA current output or 0–10V voltage outputLED displayLCD displayIt displays the parameters.Optional, Chinese/English prompt operation contentParameters copyQuick copying of parameters can be realized through LCD operation panel option.Key locking andfunction selectionProtection modeIt can lock the keys partially or completely and define the function range of some keys so as to prevent mis-function.Motor short-circuit detection at power-on, input/outputphase loss protection, overcurrent protection, over-voltage protection, undervoltage protection, overheat protection and overload protectionInstallation locationIndoor, free from direct sunlight, dust, corrosive gas,combustible gas, oil smoke, vapour, drip or salt.AltitudeAmbient temperatureLower than 1000mDisplay andoperation on the operationpanelOptional partsLCD operation panel, braking unit, I/O extension card 1,I/O extension card 2, user programmable card, RS485communication card, PROFIBUS-DP communication card,CANlink communication card, CANopen communication card, differential input PG card, UVW differential input PGcard, resolver PG card and OC input PG cardEnviron-mentHumidityVibrationLess than 95%RH, without condensingLess than 5.9m/s （0.6g）StoragetemperatureIP levelIP20Pollution degreePD2-20 ～+60 °C°C-10°C to +40°C (de-rated if the ambient temperature isbetween 40°C and 50°C)KVM6000
Technical Specifications
KVM6000
Mechanical dimension of AC drive
4.Mechanical dimension of AC driveA Structure
D1D
WW1
HH1
Installation Hole
B Structure
D1DWW1
HH1
Installation Hole W1
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ItemSpecificationsOutput terminalExpanding capacity:1 DO terminal1 relay output terminal1 AO terminal that supports 0–20 mA current output or 0–10V voltage outputLED displayLCD displayIt displays the parameters.Optional, Chinese/English prompt operation contentParameters copyQuick copying of parameters can be realized through LCD operation panel option.Key locking andfunction selectionProtection modeIt can lock the keys partially or completely and define the function range of some keys so as to prevent mis-function.Motor short-circuit detection at power-on, input/outputphase loss protection, overcurrent protection, over-voltage protection, undervoltage protection, overheat protection and overload protectionInstallation locationIndoor, free from direct sunlight, dust, corrosive gas,combustible gas, oil smoke, vapour, drip or salt.AltitudeAmbient temperatureLower than 1000mDisplay andoperation on the operationpanelOptional partsLCD operation panel, braking unit, I/O extension card 1,I/O extension card 2, user programmable card, RS485communication card, PROFIBUS-DP communication card,CANlink communication card, CANopen communication card, differential input PG card, UVW differential input PGcard, resolver PG card and OC input PG cardEnviron-mentHumidityVibrationLess than 95%RH, without condensingLess than 5.9m/s （0.6g）StoragetemperatureIP levelIP20Pollution degreePD2-20 ～+60 °C°C-10°C to +40°C (de-rated if the ambient temperature isbetween 40°C and 50°C)KVM6000
Technical Specifications
KVM6000
Mechanical dimension of AC drive
4.Mechanical dimension of AC driveA Structure
D1D
WW1
HH1
Installation Hole
B Structure
D1DWW1
HH1
Installation Hole W1
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220V Class0.4Kw7.5Kw18.5KwPower（Kw)15KwW(mm)105126153
180
W193.5110137
120422.2
H216260341H1206246327
419.7
D156.7183203.3
203.6
148.8D1173.3193.6
194
Installation Holeφ4.5φ6φ7
φ9
30Kw
191120471450241.4231.6φ9
0.75Kw1.5Kw2.2Kw4.0Kw5.5Kw11Kw22KwStructureAStructure380V ClassKVM6000
Mechanical dimension of AC drive
KVM6000
Main Circuit Connection Functions
7.5Kw18.5Kw15Kw126153
180
110137
120422.2
260341246327
419.7
183203.3
203.6
173.3193.6
194
φ6φ7
φ9
30Kw5.5Kw11Kw22KwAStructure45Kw75Kw
300350220270541730516705313.7353.7300340φ11φ11
37Kw55Kw90Kw110Kw
191120471450241.4231.6φ9
132Kw160Kw5006501802107801060 7551024353.7413.7340400φ11φ16185Kw200KwBStructurePower（Kw)W(mm)W1HH1DD1Installation HoleStructure220Kw315Kw7508502302751170128011281236413.7463.7400450φ18φ20250Kw280Kw350Kw400KwBStructure5.Main Circuit Connection FunctionsTerminalFunction DescriptionInput end of commercial power supply AC driver output connected with 3-phase induction motor.≤37KW with braking component which is connected to terminal external , PR.To improve the brake moment of force, an braking resistance is needed.R/L1 S/L2 T/L3U/T1 V/T2 W/T3Main circuit power supply inputAC drive output terminalExternal braking resistorconnectionType1: Machinery≥45KW without outside braking resistance com-ponent. To improve braking power, outside braking resistance and braking component is necessary (both are optional).2: DC input terminal;Braking unitor Dc Inputconnection+2/-For safety and small noise, AC drive’s ground terminal EG should be well grounded.Grounding terminalPR+2Connect DC reactor to improve the power factor, reduce the DC bus AC pulse.DC reactor connection+1+2
+2
+++6. AC drive control terminal connectionsTypePower supplyAnalog inputTerminalFunction DescriptionProvide +10V power supply for external unit, maximum output current: 10mA Generally, it provides power supply to external potentiometer with resistance range of 1kΩ.～5kΩ.Provide +24V power supply to external unit, generally, it provides power supply to DI/DO terminals and external sensors.Maximum output current: 200mAConnect to +24V by default when S1～S8 need to be driven by external signal, PLC needs to be connected to external power supply and be disconnected from +24V power supply terminal.1. Input voltage range: DC 0V～10V2. Impedance: 22kΩ1. Input range: DC 0V～10V/4mA–20mA，decided by selection of P5-00.2. Impedance: 22kΩ(voltage input)，500Ω(current input)10V-GND24V-COMPLCAI1-GNDAI2-GNDAI3-GNDNameExternal+10Vpower supplyExternal+24V power supplyInput terminal of external power supplyAnalog input termianl 1Analog input termianl 2Analog input termianl 3- 8 -- 9 -105 93.5 160 151 140 132.1 φ4.50.75Kw1.5Kw 2.2Kw 4.0Kw10593.5216206156.7148.8φ4.5105 93.5 160 151 140 132.1 φ4.5