KZ SPORTSMEN CLASSIC User manual

GUIDEBOOKTOENJOYMENTOF
YOURKZRV
RECREATIONALVEHICLE
SPORTSMENCLASSIC
SPREEESCAPE
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THEPURPOSE OF THISOWNER’S MANUALISTO
PROVIDETHEMOSTCURRENTINFORMATION
AVAILABLEFORYOURRECREATIONALVEHICLE
ABOUTUSAGEAND OPERATION.
ALSOMINORMAINTENANCEANDCRITICALSAFETY
WARNINGSAREINCLUDED,MUSTBE READ,
UNDERSTOOD AND OBEYED.
ADDITIONALMAINTENANCEINFORMATIONISFOUND
IN THE‘’MAINTENANCEMANUAL’’SUPPLIEDWITH
YOUR RECREATIONALVEHICLE.FAILURETOPROVIDE
CAREFORYOUR COACH WILL RESULTIN LOSS OF
WARRANTYCOVERAGE.
ADDITIONALMANUALSMAYBESUPPLIEDAND
AVAILABLEBYTHEMANUFACTUREROFTHE
COMPONENTAND/ORAPPLIANCE.SEETHE
INFORMATION PACKETIN YOUR COACH.
©2017 KZRV LITHOU.S.A. 2-2017
ConventionalTravelTrailer TravelTrailerToyHauler
FifthWheel FifthWheelToyHauler
HybridTravelTrailer
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KZRV
“BUILDING QUALITYANDFUN
FOROVER40YEARS”
Wecongratulateyouon yourpurchaseofaKZRV,
recreationalvehicle.You havechosen aqualitybuilt
RVwhichshouldprovide you withmanyyearsof
campingmemoriesandfun.
Therecreationalvehicleyou havepurchased has
beeninspectedbyourtrainedinspectorsand fully
meetsourhighqualitystandards.
Asthe ownerofanewKZRV, RVyou can rest
assuredthatwewill do all wecan tokeepyou a
“happycamper”.Naturally,yoursellingdealershipis
alwayshappytohelpyou withanyquestionsyou
mayhaveorserviceyou mayneed.Andshouldyou
needassistancewhen traveling,withover250
KZRV, dealersnationwide,assistanceisusuallyjust
minutesaway.
KZRV
0985N 900 W
Shipshewana, IN 46565
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TABLEOFCONTENTS
Chapter1 – Introduction to RVOwnership...................................1
SafetyConsiderations.................................................................2
ReportingSafetyDefects......................................................2
SafetyWhen EmergencyStopping.......................................3
AdditionalSafetyConsiderations..........................................3
Condensation........................................................................4
Chapter2 – Service Procedures.....................................................5
BasicServiceProcedures...........................................................5
Dealer... ................................................................................6
Factory…... ...........................................................................6
Parts…..................................................................................6
Owner’sResponsibility.........................................................6
SeasonalSite……………………………………………………7
TowableLimited Warranty....................................................8
Chapter3 – Using YourRV...........................................................10
Equipment…..............................................................................10
TowVehicle ........................................................................10
Hitches – TravelTrailer.......................................................10
Hitch Height Specifications – TravelTrailer........................11
Hook-Up (TravelTrailer).....................................................11
The SafetyChain (TravelTrailer).......................................12
Traveling…................................................................................12
Weights...............................................................................12
Cargo CapacitiesandLoadLimits…………………………..14
Loading the Trailer—Distribution.....................................14
Towing.. ..............................................................................15
Tires…………………………………………………………….16
Understanding TirePressure &Load Limits……………….17
Tire Size………………………………………………………..17
Tire Tread……………………………………………………...17
Tire Balance&WheelAlignment……………………………18
Tire Fundamentals…………………………………………….18
OverloadingTires&RV………………………………………18
HowtoChangeTire…………………………………………..19
WheelLugs………..…………………………………………..20
WheelBearings……………………………………………….20
Brakes………………………………………………………….20
BreakawaySwitch…………………………………………………21
SettingUp andUsingYourRecreationalVehicle……………...22
GeneralDetectorInformation.............................................24
SafetyDetectors.................................................................24
Fire Extinguisher………………………………………………24
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Combo Propane and Carbon Monoxide……..……………..24
Operation…………………………………………………..24
GasAlarm……………………………………………………...25
SimultaneousCOand GasAlarms…………………………25
Brown Out Protection…………………………………………25
LowPowerOperation………………………………………...25
Visualand Audible AlarmSignals…………………………...25
COAlarm………………………………………………………25
Propane GasAlarm…………………………………………..26
End ofLife Signal……………………………………………..26
What isCarbonMonoxide……………………...…………… 27
Smoke Alarm…...................................................................27
Steps…………………………………………………………...28
Windows…………………………………………………….….28
Doors…………………………………………………………...29
TVAntennas(Standard RoofMount).................................29
Slide-outs………………………………………………………30
ToyHaulerGroup……………………………………….…...32
FuelIn Cargo Area……………………………………………33
RearCargo Door………………………………………………34
Chapter4 – Systems………………………………………………….35
Waterand DrainagePlumbing..................................................35
Tanks……...........................................................................35
Filling FreshWaterSystem.................................................35
12-Volt Demand Pump……………………………………….36
Faucets…............................................................................36
Bathand Shower................................................................37
Sanitizingand FillingthePotableWaterSystem................37
Drainage (FreshWater)......................................................38
Sanitation System...............................................................38
Toilets………................................................................38
Using Toilet and TankSystem………………………39
Vents……….. ...............................................................39
Holding Tanks..............................................................39
DrainingtheTanks.......................................................40
Maintenance forHoldingTanks...................................41
Winterizing YourRecreationalVehicle...............................41
BlackFlush System…………………………………………...42
Propane FuelSystem……….....................................................44
Propane Container………...................................................44
Servicing and FillingPropane Containers ..........................45
Installing Propane Containers ............................................48
Regulator………. ................................................................48
HighPressure HoseswithAcme Connectors.....................49
Main SupplyHose – LowPressure ....................................49
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Operation…………..............................................................50
IfYou Smell Gas ..........................................................51
Propane GasConsumption ................................................51
ElectricalSystem………............................................................53
GeneralInformation............................................................53
Changesand Modifications ................................................53
PowerCord………..............................................................53
CircuitBreakers............................................................53
GFCI Protection............................................................55
12 VoltDC System……………………………………………56
Converter………………………………………………….56
AuxiliaryBattery…………………………………………..57
CircuitBreakers and Fuses……………………………..57
ExteriorLightsand Connector(12V)............................59
Porch Lights………………………………………………59
BrakeWiring……..........................................................59
Chapter5 – Appliances…………...................................................60
Furnace………………................................................................60
Operating Instructions………………………………….……..61
Cooking System…………………………………………….……...63
Operating Instructions.........................................................63
WaterHeater……………………………………………………….65
DSIModels…………………………………………………….65
Winterizing YourWaterHeater……………………………...66
Refrigerator…………………………………………………….…...66
Leveling…………… ............................................................67
Venting……………..............................................................67
DoorSeal……………………………………….……………...67
DoorLatch……………………………………………………..67
Operation……………………………………………………….67
Operation During Travel………………………………………68
AirConditioning (Optional)………………………………………..68
MonitorPanel……………………………………………………….68
Tent Assembly…………………………………………….............68
Important Information on YourTent………………………….…..69
Cleaning YourTent…………………………………………...70
Tent Shrinkage………………………………………………...70
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1
CHAPTER 1
INTRODUCTIONTO RV OWNERSHIP
Welcometo theworldofrecreationalvehicletravel.The purchaseof
yourKZRVproductallowsyoutoenterthistypeofcamping and
leisuretravel.Yourcoachhasbeendesigned and engineered to
offermanycomfortsofhome. KZrecreationalvehiclesaredesigned
and constructedto beusedastemporarylivingquartersforcamping
andtraveluses.The coachesarenotintendedforhaulingcargo
except ToyHaulers.Then onlywithinweight limits.
Thisowner’smanualwaspreparedto assistyouinunderstanding
the properuseand operationofvariouscontainment systems,
servicingandmaintenanceofcomponent parts,andexplanation of
yourwarrantyprotection. IfthisisyourfirstRVtravelcoach, youwill
want to acquaint yourselfwith all aspectsand information found in
thismanualplusmanualssupplied bycomponentmanufacturers.
Thesematerialswillreflectthe mostcurrent information availablefor
the user.Somecomponentsanditemsmaynotbeinyourcoachas
theymaybe optionson different models.
Keepthisowner’smanualinyourrecreationalvehicleforhandy
reference. Get toknowyournewvehicleandhowitoperates.You
shouldcarefullyread and understand theseinstructions,aswell as
information suppliedbythemanufacturers ofseparatelywarranted
products,sincetheycontainimportant operating,safety,and
maintenanceinstructions.Ifyou havequestionsthat arenot
adequatelyansweredbythismanualorotherbooklets,consultyour
dealer.Ifhecannot satisfactorilyansweryourquestions,hewillcall
ourstaff foradditionalinformation.
Everyefforthasbeenmade toprovideyou withasafe, dependable
product.Yourvehiclecomplieswithapplicablerequirementsof
FederalMotorVehicleSafetyStandards,StateRegulations,
CanadianStandardsAssociations(CSA)whereapplicable, and
complieswithrequirementsofANSIStandard1192,the nationally
recognized“StandardforRecreationalVehicles – Installationof
Plumbing,HeatingandElectricalSystems.”TheRecreational
VehicleIndustryAssociation(RVIA)andCanadianStandards
Association (CSA)periodicallyinspectourproduction linesand
assistusinmaintainingstrictcompliancewithinstallation andsafety
standardsforthosesystems. Yourfollow-up with periodicsafety
inspectionsand aprogramof preventivemaintenance is
important forthecontinuation of safeandtrouble-free
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2
operation.
Camping isagreatwaytorelaxandenjoytheoutdoors withyour
friendsand family.Pleaserememberto tread lightlyonourbeautiful
landand leaveonlyyourfootprintssothat others mayenjoynature
asmuch asyou did.
SAFETYCONSIDERATIONS
The terms NOTE,CAUTION, WARNING, and DANGER have
specificmeaningsinthismanualaswellascomponentandvender
manuals.
A NOTE providesadditionalinformation tomake a step orprocedure
easierorclearer.Disregardinga NOTE couldcauseinconvenience,
but would not be likelyto cause damage orpersonalinjury.
A CAUTION emphasizesareaswhereequipment damage could
result. Disregardinga CAUTION couldcause permanent mechanical
damage. However, personalinjuryisunlikely.
A WARNING isgiving noticeto userthat potentialinjuriesmay
occurto aperson from equipment andmechanicalfailure.
Disregardinga WARNING mayresultinseriousphysicalinjuryto
occupant.
A DANGER alertsthe ownerof areaswhere safetymeasuresMUST
be strictlyadhered to, assuchfailurescan bedangerous.
Disregarding a DANGER couldcauseseriousinjuryandpossible
loss oflife.
Reporting SafetyDefects
Ifyou believethat yourvehiclehasadefectwhichcouldcausea
crashorcouldcauseinjuryordeath, youshouldimmediatelyinform
the NationalHighwayTrafficSafetyAdministration(NHTSA)in
addition to notifying KZRV.
IfNHTSA inadditionreceivessimilarcomplaints,itmayopenan
investigation,andifitfindsthat asafetydefectexistsinagroup of
vehicles,itmayorderarecallandremedycampaign. However,
NHTSA cannot becomeinvolved inindividualproblemsbetween
you,yourdealerorKZRV.
TocontactNHTSA,youmayeithercall the AutoSafetyHotlinetoll-
free at 1-800-424-9393 orwrite to:
NHTSA
USDepartment ofTransportation
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Washington, DC 20590
Youcanalsoobtainotherinformation about motorvehiclesafety
fromthe Hotline.
SafetyWhenEmergencyStopping
It iswisetocarryroad flagsand/ortriangularwarning devicesto be
used whennecessary.When pulling off ahighway,useyourfour
wayhazardlightsaswarningflashers,evenifonlyto change
drivers.Pulloff the roadwaycompletelyifatallpossibleto change
flat tiresoranyotheremergencyneeds.
AdditionalSafetyConsiderations
1. Sanitizethe freshwatersupplysystemperiodically(see
sanitizinginstructions).
2. Keepwaterconnectionfittingsfromcoming incontactwiththe
ground ordrainhose to reduce chanceofcontamination.
3. Enlistservicesofaqualified technician tofixgasorelectrical
appliances.
4. Alwayshaveaserviceablefireextinguisherplaced inan easily
accessiblelocation.
5. Insurethattiresareingoodconditionandproperlyinflated.
Watchtireinflation closely.Under-inflated tireswilloverheat.
Overheatedtiresareapotentialhazardastheymaythrow
rubberandcauseablow-out. Checkthe tirepressurebefore
each tripwhile the tiresarecold.
6. Checkand tighten the wheellugsregularly(every50 mileswhen
newuntil200 milesarereached and then checkthe lugsevery
500 miles).
7. Checkthe brakesinasafearea – notwhiletraveling on abusy
highway.
8. Alwaysblockthe trailerwheelssolidlybeforeunhitching.
9. Before leaving a camp areawitha trailerintow,insure:
a. The safetypinorlocking leverisseated.
b. The breakawaywire isattached tothetowvehicle.
c. Alljacksare raised so that theycannot touch the ground.
d. The 110-voltelectricalcordisproperlystored.
e. The safetychainsare connected.
f. Allinteriorlightsare off.
10. Observe and obeythe warning labelsattachedto yourvehicle
concerning propane, water,electricityand loading.
11. Extinguish all campfiresbefore leavingyourcampsite.
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CONDENSATION
Where it comesfrom, what causesit, and varioussolutions.
Causes:
A. It occurs when warmmoistaircontactsacoldsurface, suchas
raintouching atent, awningfabricwith peoplebreathing warm
moist airagainst it frominside due to normalbreathing.
B. When cooking food ortaking ashower,warmmoistair
circulatesthruout coachattaching itselftocoolersurfaces,
forming beadsand running downwallorwindow.
C. Normalbreathing willemitapproximately1/2pint ofmoisture
into the airperperson, perday.The moreoccupantsthe
greaterquantityofcondensationyou mayfind.
Solutions:
1. When taking ashower,open bathroofvent approximately½
inch allowing warmmoist airto escape.
2. Use the powervent overrange whencooking.
3. Ifcondensation isfound incabinet orclosets,open doorslightly
to equalize temperature and provideventilation.
4. Opening windowsandroofvents,when possible, allowing warm
moist airto escapeisthe bestwayto reduce condensation.
5. Underextremeconditions,youmayneed to useadehumidifier
to remove moist airconditions.
In camping, modelswhichhavetentsorfabricbunkareas,itiseven
more important to avoidcondensation dropsfromroofarea.
Opening the tent windowatthe person’shead willallowairtoflow
across roofreducing oravoiding condensation.
Uncontrolled condensation can causedampness,mildew,etc.,
insideyourrecreationalvehicle.Besuretomakestrong effortsto
controlcondensation.
Continuouslivinginyourrecreational vehicle couldcause acceleratedwear
to components above recreational use.
CAUTION
!
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