Labrie automizer User manual

AUTOMIZERTM RECYCLER
OPERATOR MANUAL

AUTOMIZERTM RECYCLER
OPERATOR MANUAL

Liability
Labrie Environmental Group assumes no liabilty for any incidental, consequential, or other liability
that might result from the use of the information contained in this document.
All risks and damages, incidental or otherwise, arising from the use or misuse of the information
contained herein are entirely the responsability of the user.
Although careful precaution has been taken in the preparation of this document, Labrie
Environmental Group assumes no responsiblity for errors or omissions.
August 2011

AUTOMIZERTM Recycler ....................................................................................................................................................................... I
OPERATOR MANUAL ................................................................................................................................................................................ I
Liability ........................................................................................ ii
Table of Contents ....................................................................... iii
Introduction ................................................................................ 1
Introducing the AUTOMIZERTM RECYCLER ..................................................................................................................................... 1
To Contact Labrie Plus .................................................................................................................................................................... 2
Safety ........................................................................................... 3
Conventions ....................................................................................................................................................................................... 3
Basic Safety Notions ........................................................................................................................................................................ 3
Responsibilities .................................................................................................................................................................................. 4
Employer Responsibilities ...................................................................................................................................................... 4
Employee Responsibilities ...................................................................................................................................................... 5
Things to Do ....................................................................................................................................................................................... 5
Things to Avoid ................................................................................................................................................................................. 5
General Precautions ........................................................................................................................................................................ 6
Fire ......................................................................................................................................................................................................... 8
Safety Kits ............................................................................................................................................................................................ 8
Safety Labels Location .................................................................................................................................................................... 8
Labels on Body ........................................................................................................................................................................... 8
Labels on Tailgate ................................................................................................................................................................... 15
Labels on Cab Console ......................................................................................................................................................... 16
Labels inside Cab .................................................................................................................................................................... 17
Safety Features ............................................................................................................................................................................... 20
Back Up Alarm .......................................................................................................................................................................... 20
Body Safety Prop ..................................................................................................................................................................... 20
Tailgate Safety Prop ............................................................................................................................................................... 21
Camera System ........................................................................................................................................................................ 24
Tailgate Lock Valve ................................................................................................................................................................ 25
Prior to Start Up .............................................................................................................................................................................. 26
Cleanliness ....................................................................................................................................................................................... 27
Locking Out and Taging Out the Vehicle .............................................................................................................................. 27
Shutting Down the Vehicle ........................................................................................................................................................ 29
Controls and Indicators ............................................................ 31
Cab Console ..................................................................................................................................................................................... 31
Pump Switch ............................................................................................................................................................................ 31
Tailgate Control Switch ........................................................................................................................................................ 33
Hoist Control ............................................................................................................................................................................ 34
Light Bar Control Pad ............................................................................................................................................................ 34
Cab Dashboard ............................................................................................................................................................................... 35
Parking Brake ........................................................................................................................................................................... 35
Work Light Switch .................................................................................................................................................................. 35
Flashing Light Switch ............................................................................................................................................................ 36
Hopper Light Switch .............................................................................................................................................................. 36
Strobe Light Switch ................................................................................................................................................................ 37
Packer Control Station (inside Cab) ........................................................................................................................................ 37
Stop Push Button (red) ......................................................................................................................................................... 37
Table of Contents

iv Table of Contents
Pack Push Button (green) ..................................................................................................................................................... 38
Return Push Button (yellow) ............................................................................................................................................... 38
Speed-up Control Switch ..................................................................................................................................................... 39
Multi-Cycle Control Switch .................................................................................................................................................. 39
Packer Control Station (on Body) ............................................................................................................................................. 40
Crusher Panel Levers .................................................................................................................................................................... 41
Swivel Arm-Mounted Levers ...................................................................................................................................................... 41
Operating the AUTOMIZERTM RECYCLER ....................................... 43
Daily Inspection .............................................................................................................................................................................. 43
Approaching the Vehicle ..................................................................................................................................................... 43
Visual Inspection ..................................................................................................................................................................... 44
Starting the Vehicle ....................................................................................................................................................................... 44
Body Inspection Procedure ........................................................................................................................................................ 44
Hopper Bucket Inspection Procedure .................................................................................................................................... 45
Inspection Sheet ............................................................................................................................................................................. 48
Loading, Packing and Unloading ............................................................................................................................................. 49
Planning Your Route .............................................................................................................................................................. 49
Safety while Using the Packing System ......................................................................................................................... 49
Packer Description .................................................................................................................................................................. 49
Emergency Actions ....................................................................................................................................................................... 50
Hydraulic Oil Spill .................................................................................................................................................................... 50
Someone is Trapped in Packer System ........................................................................................................................... 50
Pack on the Go ................................................................................................................................................................................ 50
Standard Unloading Procedure ................................................................................................................................................ 51
Unloading Corrective Actions ................................................................................................................................................... 52
Unloading Emergency Actions ................................................................................................................................................. 53
End-of-the-Day Cleaning and Inspection .............................................................................................................................. 53
Chassis Daily Cleaning .................................................................................................................................................................. 54
Operating the Hopper Bucket ................................................................................................................................................... 55
Hydraulic Power Supply ....................................................................................................................................................... 55
Crusher Panels .......................................................................................................................................................................... 56
Swivel Arm ................................................................................................................................................................................. 58
Warning Light and Safety .................................................................................................................................................... 60
Interlock Safety Systems ....................................................................................................................................................... 60
Loading/Unloading Procedure .......................................................................................................................................... 61

1Introduction
The purpose of this manual is to introduce operators
to the operational procedures for the AUTOMIZERTM
RECYCLER. For information regarding maintenance
procedures, refer to the maintenance manual for the
AUTOMIZERTM RECYCLER.
Introducing the AUTOMIZERTM
RECYCLER
The AUTOMIZERTM RECYCLER is a straight-frame, side-
loading vehicle, manufactured to the highest
standards, and designed to collect recycling materials.
The AUTOMIZERTM RECYCLER is a modified version of
the Labrie AUTOMIZERTM. It was modified to be
equipped with a 6-cubic-yard hopper bucket for
recycling material collection.
Located on the left-hand side of the vehicle, the
hopper bucket can be unloaded into the hopper, lifted
by two (2) hydraulic cylinders attached to the side of
the hopper. The hopper bucket is operated by a
control lever mounted on a swivel arm that can be
unfolded to facilitate safe operation of the bucket.
This unit is also equipped with two (2) crusher panels
that allow the operator to break the load inside the
hopper, preventing heavy cardboard to bridge over the
packer.
The AUTOMIZERTM RECYCLER also provides hydraulic
power to the recycling containers using two (2)
hydraulic hoses rolled along the hopper. These hoses
are made to be connected to hydraulic containers that
empty into the hopper bucket..
Warning! The AUTOMIZERTM RECYCLER units must be
operated by only one person.

2Introduction
To Contact Labrie Plus
Address: 175 Route du Pont
St-Nicolas, QC G7A 2T3
Toll-free: 1-877-831-8250
Telephone: [phone]
Service Fax: [phone]
Parts Fax: [phone]
Mailing Address: 175 Route du Pont
St-Nicolas, QC G7A 2T3
Parts, Service and Warranty:
(during business hours, 8 A.M. to 5 P.M. Eastern Standard Time)
Technical Support Service:
Call toll-free 1-877-831-8250 (24 hours)
Web Site: www.labriegroup.com
E-mail: [email protected]
IMPORTANT:For technical support and parts ordering, the serial number of your vehicle is required. Therefore,
Labrie Environmental Group recommends to keep record of the information found on the VIN plate
which is located in the cab.

2Safety
Safety is always of prime importance when operating
any type of equipment. All operators working with the
AUTOMIZERTM RECYCLER must be aware of the safety
practices and features detailed in this section.
Conventions
Basic Safety Notions
The following safety notions are related to the use of
the AUTOMIZERTM RECYCLER. It is important to point
out that the safe use of the vehicle remains the user’s
responsibility. He must heed all safety notions
explained in this manual and on the labels found on the
vehicle.
Danger! Indicates a hazardous situation which, if
not avoided, will result in serious injury or
death.
Warning! Indicates a hazardous situation which, if
not avoided, could result in serious injury
or death.
Caution! Indicates a hazardous situation which, if
not avoided, may result in minor or
moderate injury.
Danger! Always be aware of the vehicle’s
surroundings to make sure that no
pedestrians, passersby, bystanders, or
other people or vehicles are in any way
exposed to any danger caused by the
use of the AUTOMIZERTM RECYCLER.

4Safety
Responsibilities
Safety is everybody’s responsibility. Both employer and employee must play their part to ensure the
safety of the operator, the vehicle, and its immediate surroundings.
Employer Responsibilities
It is the responsibility of the employer:
To ensure that the AUTOMIZERTM RECYCLER is operated in accordance with all safety
requirements and codes, including all applicable regulations, the Occupational Safety and Health
Act (OSHA), and the American National Standards Institute (ANSI).
To ensure that employees are qualified for operating the vehicle and its equipment, and that they
all take safety measures before working with them.
To properly maintain all mobile equipment to meet all provincial and federal safety standards.
To supply adequate instructions and training for the safe use of the vehicle and equipment before
assigning an employee to such equipments.
To keep the vehicle maintained and properly adjusted to meet the manufacturer’s standards and
recommendations. For help or for more information, please contact the manufacturer or any of its
authorized representatives.
To keep records of all vehicle breakdowns and malfunctions, as well as any inspection and
maintenance.
To ensure that all failures or malfunctions that may be affecting the safe use of the vehicle are
repaired before the vehicle is put back into operation.
To meet the appropriate lighting requirements for night shift work (if permitted).
To regularly accompany the vehicle operator and take measures to ensure the smooth and safe
operation of the vehicle.
To make sure that the backup alarm works properly when the vehicle is in reverse.
To take necessary measures that follow any damage or malfunction reported by any employee.
To establish and ensure the application of a “lockout/tagout” procedure any time inspection,
repair or maintenance is performed on the vehicle, regardless of whether it takes place on the road
or in the garage.
Danger! Never get in the hopper area when the engine is running.
Only authorized personnel may do so following a lockout/tagout procedure (see Locking
Out and Taging Out the Vehicle on page 27).

Safety 5
Employee Responsibilities
It is the responsibility of the employee:
To enforce all safety measures to meet the requirements established by the employer.
To operate the AUTOMIZERTM RECYCLER only after having received instruction and training.
To perform routine daily unit inspections.
To make sure that nobody is near the vehicle before activating any of the controls, and to be
prepared to stop at any indication of possible danger.
To immediately report to the employer or supervisor any damage or malfunction to the vehicle.
IMPORTANT:Do not use damaged equipment
Things to Do
Inspect the body and all systems at the beginning of each day.
Make sure that the area is clear of any people or possible obstructions.
IMPORTANT:Be extremely cautious in areas where small children may be present.
Wear safety glasses and footwear, gloves, and any other safety equipment when loading and
packing refuse.
Check if mirrors, windows, lights, and monitor equipment are clean and properly adjusted.
Check for explosive trash (e.g. television sets, paint cans, fluorescent light tubes, etc.).
Use caution when driving with an unevenly distributed load.
Inspect for overhead hazards (e.g. power lines) prior to hoisting the body or climbing on it.
Always use the body safety prop when servicing under the body.
Always use the tailgate safety prop before entering the area between the main body and the
tailgate.
Obey all warning and operation stickers.
Things to Avoid
Do not operate any vehicle while under the influence of alcohol, narcotics or other intoxicants.
Do not talk on a cell phone or listen to loud music while driving.
Do not wear jewelry or loose clothing.
Do not leave the vehicle before it is brought to a complete stop and work or parking brake is
applied.
Do not enter the hopper or main body unless the engine is shut off, the key is removed and there is
an out-of-service tag on the steering wheel (see Locking Out and Taging Out the Vehicle on
page 27).
Do not hoist the body on uneven ground.

6Safety
Do not back up the vehicle when the body is raised.
Do not drive with the tailgate fully open unless it is to unload refuse at the landfill.
Do not use the body safety prop to prop a loaded body.
General Precautions
It is the employer’s responsibility to ensure that only qualified employees operate this vehicle.
Read and make sure that you fully understand this manual and all safety labels before operating
this vehicle. Maintenance personnel must also read and understand the Maintenance Manual for
this vehicle.In case of doubt, ask a supervisor for clarifications.
Before every work day, inspect the body, the packing system, and any system that might
compromise public and/or operator safety.
Verify that the accelerator pedal, the steering wheel, mirrors, brakes, and turn signals are in good
working order.
When driving the vehicle, keep both hands on the steering wheel at all times.
Stop the vehicle completely and put on the parking brake before leaving the driving position.
When the vehicle is parked, the parking brake must be applied.
Before activating the hopper bucket, operators shall make sure that people and obstructions are
far away from the vehicle. Operators must be able to stop the bucket at all times.
AUTOMIZERTM RECYCLER vehicles are primarily designed to be operated by only one person.
However, if Labrie Environmental Group customers elect to operate the vehicle with more than
one worker, additional safety items shall be installed to protect the co-worker from hazardous
situations.
IMPORTANT:In such cases, Labrie Environmental Group must be informed of every and all units that will be
operated by more than one worker. Labrie Environmental Group will then determine and supply, at
the customer’s expense, the required safety items. For additional information, please contact
LabriePlus at 1-877-831-8250.
Do not operate this vehicle if there are any signs of damage or incomplete repairs.
Report to a supervisor any doubts that you might have, and any safety service requirements
regarding this vehicle.
When removing nylon locknuts, always replace them by new ones.
For any work, cleaning or inspecting that has to be done between the body and chassis, always use
the body safety prop. Also, the vehicle must be on level ground.
Before opening and closing the tailgate and/or raising the body, make sure that there is no one
behind the vehicle.
Danger! Operators must adhere to the following precautions at all times. Failure to do so may
result in vehicle and/or property damage, personal injury, or even death.

Safety 7
Do not get into the hopper compartment or try to repair anything behind the packer when it is
moving or when the hydraulic pump is still running. Personnel authorized to get into the hopper
must first lock out and tag out the vehicle, as required by the employer. For more information, see
Locking Out and Taging Out the Vehicle on page 27.
Never stand near or underneath a moving bucket.
Never, under any circumstances (maintenance or otherwise), stand underneath a loaded body....
Warning! Do not operate the hopper bucket until you have been fully trained, and have read and
understood the Operator and Maintenance Manuals supplied with this unit.
Warning! Make sure that all people or any obstructions are sufficiently cleared from the hopper
bucket before moving it. Failure to do so may result in unit and/or property damages,
personal injury or death.
Warning! Make sure there is enough clearance between raised container and overhead power
lines. The hopper bucket or the container must not come in direct contact with the
electrical cables for the power to go through the unit. If the unit comes in contact with a
power line, stay in the cab and keep away from any metal parts.
Danger! Never drive this vehicle if the hopper bucket is not fully retracted to its home position.
The unit would be too wide. Failure to fully retract the bucket will result in unit and /or
property damage, severe injury or even death. A red light on dashboard flashes when the
bucket is not completely retracted to its home position.

8Safety
Fire
The employer must inform and train all personnel on the measures that must be taken in case of a
vehicle and/or loaded body catching fire.
Anytime a loaded vehicle is brought inside a garage, fire extinguishers shall be close at hand.
The employer must also inform employees of an appropriate place to unload the body near the
maintenance facility (preferably away from traffic, surface drains, and ditches).
AUTOMIZERTM RECYCLER vehicles are equipped with two fire extinguishers. A 5-lb fire extinguisher is
located in the cab and a 20-lb unit is located near the stepladder. Each fire extinguisher must be
checked regularly by qualified personnel.
Safety Kits
A first aid kit, a flare kit and a triangle kit are provided with the truck.
Safety Labels Location
Pay careful attention to all safety labels and warnings while working in and around the AUTOMIZERTM
RECYCLER. Keep your labels clean and in good condition at all times. For replacement labels, please
call Labrie Plus. Labels may vary from one unit to another.
Labels on Body
47260 47262
47270 47280

Safety 9
47282 47286
47304 47308
32491 47314
47350 47352

10 Safety
47422 47554
47562 47564
32490 79781

Safety 11
32492 32493
32494 32495
32496 32497
32499

12 Safety
121349 84186
47466 47465
47463 47464

Safety 13
47461
84469
47525
32479
84037

14 Safety
79848
8446747358

Safety 15
Labels on Tailgate
32307
47266 47268
84458
79835