SSANGYONG ACTYON 2006.03 User manual

GENERAL
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GENERAL
1. DIMENSIONS........................................
2. SPECIFICATIONS.................................
3. VEHICLE IDENTIFICATION...................
4. MAINTENANCE INTERVAL...................
5. RECOMMENDED FLUIDS AND
LUBRICANTS........................................
6. JACK-UP POINTS (DOTTED CIRCLES).
7. PIN ARRANGEMENT OF DIAGNOSTIC
CONNECTOR........................................
8. ELECTRIC COMPONENTS AND
LAYOUT................................................
9. STANDARD BOLTS SPECIFICATIONS.
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3. VEHICLE IDENTIFICATION
Chassis Number Certification Label
Engine Number
The chassis number is stamped on
the frame behind the front right tire.
The certification label is located on
the driver's door sill.
The engine number is stamped on the
lower area of cylinder block in the
intake manifold side.

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4. MAINTENANCE INTERVAL
* Use only approved Ssangyong genuine parts.
Maintenance service and record retention are the owner';s responsibility. You should retain
evidence that proper maintenance has been performed on your vehicle in accordance with the
scheduled maintenance service chart.
* EU Countries: Only countries that belong to EU. (It does not apply to all countries in EU.)
ENGINE CONTROL SYSTEM
NOTE 1: Adjust as required; When excessive smoke is visible (black or white)
Poor performance/economy
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Chart Symbols:
Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
Replace or change.
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R -
(1)* If vehicle is operated under severe condition:
Frequent stop-and-go traffic, extended idling, short driving distance below 6 km, driving distance
below 16 km when the outside temperature remains below freezing
Driving in a hilly or mountainous terrain, sandy, or dusty area
High load driving such as trailer towing
Taxi, patrol service or delivery service (extended idling and excessive driving with low speed)
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Shorten the service interval. Inspect the engine oil at any time, occasionally, if necessary refill the
engine oil.
(2)* If vehicle is operated under severe condition, driving in dusty condition or sandy condition,
pollutant area or off-road driving, frequently inspect the air cleaner, if necessary, change
the air cleaner.
(3)* More frequent maintenance is required if under dusty driving condition.
(4)* Refer to "Recommended fluids, coolant and lubricants".
* Water separator: When replace the engine oil, also drain the water from the fuel filter.

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* EU Countries: Only countries that belong to EU. (It does not apply to all countries in EU.)
ENGINE CONTROL SYSTEM
Chart Symbols:
Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
Replace or change.
I -
R -
(3)* Refer to "Recommended fluids and lubricants".
(4)* More frequent maintenance is required if the vehicle is operated under any of the following
conditions:
In heavy city traffic where the outside temperature regularly reaches 32°C (90°F) or higher, or
In hilly or moutainous terrain, or
When doing frequent trailer towing, or
Uses such as found in taxi, police or delivery service.
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(5)* Inspect manual transmission fluid every 15,000 km (Inspect the leak of fluid at any time,
occasionally), then change every 60,000 km
(6)* Change automatic transmission fluid and every 60,000 km if the vehicle is mainly driven
under severe conditions: Towing a trailer or off-road driving (Inspect the leak of fluid at any
time, occasionlly)
(7)* After completion of off-road operation, the underbody of the vehicle should be throughly
inspected. Examine threaded fasteners for looseness.
(8)* If necessary, rotate and balance wheels.
(9)* After completion of off-road operation, the drive shaft boots should be inspected.
(10)* Inspect propeller shaft grease every 5,000 km or 3 months if the vehicle is mainly driven
under severe condition.
Severe Conditions in Air Conditioner Filter
- Pollutant area or off-road driving, extended air conditioner or heater operation
In off-road or dusty road, or
In heavy city traffic where the outside temperature regularly reaches 32°C (90°F) or higher, or
In hilly or moutainous terrain.
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5. RECOMMENDED FLUIDS AND LUBRICANTS
Use only Ssangyong recommended fluids and lubricants.
Do not mix any different types or brands of oils or fluids. This may cause damages.
Keep the specified levels when adding or replacing the fluids.
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6. JACK-UP POINTS

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7. PIN ARRANGEMENT OF DIAGNOSTIC CONNECTOR
1) Functions of Terminal
It is installed under the instrument panel and consists of 16 pins

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8. ELECTRIC COMPONENTS AND LAYOUT
1) Wiring Harness Arrangement

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2) Components Locator

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9. STANDARD BOLTS SPECIFICATIONS

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Metric bolt strength is embossed on the head of each bolt. The strength of bolt can be
classified as 4T, 7T, 8.8T, 10.9T, 11T and 12.9T in general.
Observe standard tightening torque during bolt tightening works and can adjust torque to be
proper within 15 % if necessary. Try not to over max.
allowable tightening torque if not required to do so.
Determine extra proper tightening torque if tightens with washer or packing.
If tightens bolts on the below materials, be sure to determine the proper torque.
1.
2.
3.
4.
Aluminum alloy: Tighten to 80 % of above torque table.
Plastics: Tighten to 20 % of above torque table.
1)
2)

GENERAL
0000-00
GENERAL
1. DIMENSIONS........................................
2. SPECIFICATIONS.................................
3. VEHICLE IDENTIFICATION...................
4. MAINTENANCE INTERVAL...................
5. RECOMMENDED FLUIDS AND
LUBRICANTS........................................
6. JACK-UP POINTS (DOTTED CIRCLES).
7. PIN ARRANGEMENT OF DIAGNOSTIC
CONNECTOR........................................
8. ELECTRIC COMPONENTS AND
LAYOUT................................................
9. STANDARD BOLTS SPECIFICATIONS.
GENERAL
3
4
6
7
9
10
11
12
14

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1. DIMENSIONS

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2. SPECIFICATIONS