Lawn-Boy 10900 User manual
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!
Do not st rt the engine when st nding in front of
the disch rge chute.
Do not put h nds or feet ne r or under rot ting
p rts. Keep cle r of the disch rge opening t ll
times.
Never pick up or c rry l wnmower while the
engine is running.
Stop the engine nd disconnect the sp rk plug
wire
Dbefore cle ring block ges or unclogging chute;
Dbefore checking, cle ning or working on the
l wnmower;
Dfter striking foreign object. Inspect the l wnĆ
mower for d m ge nd m ke rep irs before rest rtĆ
ing nd oper ting the l wnmower;
Dif l wnmower st rts to vibr te bnorm lly (check
immedi tely).
Stop the engine
Dwhenever you le ve the l wnmower;
Dbefore refuelling.
Reduce the throttle setting during engine shut
down nd, if the engine is provided with shutĆoff
v lve, turn the fuel off t the conclusion of mowing.
Go slow when using tr iling se t.
Keep ll nuts, bolts nd screws tight to be sure
the equipment is in s fe working condition.
Never store the equipment with petrol in the t nk
inside building where fumes m y re ch n open
fl me or sp rk.
Allow the engine to cool before storing in ny enĆ
closure.
To reduce the fire h z rd, keep the engine, siĆ
lencer, b ttery comp rtment nd petrol stor ge re
free of gr ss, le ves, or excessive gre se.
Check the gr ss c tcher frequently for we r or
deterior tion.
Repl ce worn or d m ged p rts for s fety.
If the fuel t nk h s to be dr ined, this should be
done outdoors.
%"#$
This unit h s n equiv lent continuous AĆweighted
sound pressure t the oper tor e r of: 84 dB(A),
b sed on me surements of identic l m chines per
ANSI B71.5Ć1984 procedures.
%"#$
This unit h s n equiv lent continuous AĆweighted
sound pressure t the oper tor e r of: 83 dB(A),
b sed on me surements of identic l m chines per
ANSI B71.5Ć1984 procedures.
This unit h s sound power level of: 96 dB(A)/1 pW,
b sed on me surements of identic l m chines per
Directive 84/538/EEC nd mendments.
%"#$
This unit h s m ximum h ndĆ rm vibr tion level of
6.92 m/s@, b sed on me surement of identic l m Ć
chines per ISO 5349.
%"#$
This unit h s m ximum h ndĆ rm vibr tion level of
4.74 m/s@, b sed on me surement of identic l m Ć
chines per ISO 5349.
! !
Safety
alert triangle —
symbol within triangle
indicates a hazard.
Do not open or remove
safety shields while
engine is running.
Safety alert symbol
Rotating blade can cut
off toes or fingers.
Stay clear of mower
blade as long as
engine is running.
Read
operator
’s
manual.
To avoid blade failure
when mulching, use
blade stiffener when
mower is equipped
with mulching plug.
Consult technical
manual for proper
service procedures.
Transmission
Stay a safe distance
from the machine.
Oil
Stay a safe distance
from the mower
.On/Run
Thrown or flying
objects — Whole body
exposure Engage
Thrown or flying
objects — Rotary
side-mounted mower
.
Keep deflector shield
in place.
Disengage
Stop engine before
leaving operator
position.
Battery charging
condition
Hourmeter/elapsed
operating hours Fuel
Fast Neutral
Slow First
gear
Decreasing/Increasing
Second gear
Grease lubrication
point
Third gear
Engine start
Cutting element —
basic symbol
Engine stop
Cutting element —
height adjustment
Choke
Pull rope.
Primer (start aid)
Wheel
Push primer three
times.
Wheel traction
Properly dispose of
batteries.
Lower control bar
.
Insert key into ignition
switch.
Raise control bar
.
Turn key in ignition
switch.
Raise/lower control
bar.
Move control.
Raise/lower control
bar.
Move control forward.
Raise control bar
.
Move control rearward.
Raise control bar
.
Lower control bar
.
Page
SetĆUp Instructions 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Instructions 8. . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing Air Cleaner 11. . . . . . . . . . . . . . . . . . . . . . . .
Replacing Spark Plug 11. . . . . . . . . . . . . . . . . . . . . . .
Draining Gasoline 11. . . . . . . . . . . . . . . . . . . . . . . . . .
Changing Crankcase Oil 12. . . . . . . . . . . . . . . . . . . .
A justing Throttle 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
A justing Wheel Traction Drive 12. . . . . . . . . . . . . . .
Inspecting/Removing/Sharpening Bla e 13. . . . . . .
Lubrication 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning Mower Housing 14. . . . . . . . . . . . . . . . . . . .
Preparing Mower For Storage 14. . . . . . . . . . . . . . . .
Pro uct I entification 15. . . . . . . . . . . . . . . . . . . . . . . . . .
LawnĆBoy Service Support 15. . . . . . . . . . . . . . . . . . . . .
Maintenance Recor 15. . . . . . . . . . . . . . . . . . . . . . . . . .
4
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GB-7
BEF RE PERATING
FILL CRANKCASE WITH IL
Initially, crankcase must be filled with 0.6 liters
(20 ounces) of SAE 30 oil. Use any high quality deterĆ
gent oil having the American Petroleum Institute (API)
service classification"ĊSE, SF or SG.
Before each use, assure oil level is between ADD and
FULL mark (Fig. 4). Add oil if level is low.
1. Position mower on level surface and clean around
oil dipstick.
2. emove dipstick by rotating cap counterclockwise
1/4 turn.
3. Wipe dipstick and insert it into filler neck. otate
cap 1/4 turn. Then remove dipstick and check level of
oil (Fig. 4). If level is low, add only enough oil to raise
level to FULL mark on dipstick. D N T FILL AB VE
FULL MARK BECAUSE ENGINE C ULD BE DAMĆ
AGED WHEN STARTED. P UR IL SL WLY.
Note: Check oil level each time mower is used or afĆ
ter every 5 hours of mower operation. Initially, change
oil after the first 2 hours of operation; thereafter,
change oil after every 25 hours of operation. More
frequent oil changes are required in dusty or dirty
conditions.
4. Insert dipstick into filler neck and rotate cap clockĆ
wise 1/4 turn to lock it in place.
Figure 4
1. Dipstick
2. Fuel tank cap
3. ADD mark
4. FULL mark
M-2958
2
1
3
4
DANGER: Gasoline is extremely flammable
and explosive under certain conditions. D
N T SM KE when handling fuel and keep
fuel far away from open flames and sparks.
Never buy more than a 30 day supply of gasĆ
oline. Store it in an approved container. Keep
gasoline out of reach of children.
Refuel outdoors and only when engine is
cold. Do not fill tank full. Fill tank to within 6
to 13 mm (1/4" to 1/2") from top of tank, not
into filler neck. This space is for expansion of
fuel. Use funnel or spout to prevent spilling.
Wipe up any spilled gas.
WARNING
FILL FUEL TANK WITH GAS LINE
Note: LawnĆBoy strongly recommends the use of
fresh, clean, UNLEADED regular grade gasoline in
LawnĆBoy gasoline powered products. Unleaded
gasoline burns cleaner, extends engine life, and proĆ
motes good starting by reducing the buildĆup of comĆ
bustion chamber deposits. Leaded gasoline can be
used if unleaded is not available.
1. Clean around fuel tank cap and remove cap from
tank (Fig. 4). Do not fill tank full. Using unleaded gasĆ
oline, fill fuel tank to within 6 to 13 mm (1/4" to 1/2")
from top of tank, not into filler neck.
2. Install fuel tank cap and wipe up any spilled gasoĆ
line.
LawnĆBoy recommends that LawnĆBoy 2+4 Fuel
Conditioner be used regularly in all LawnĆBoy gasoĆ
line powered products during operation and storage
seasons. LawnĆBoy 2+4 Fuel Conditioner cleans the
engine during operation and prevents gumĆlike varĆ
nish deposits from forming in the engine during periĆ
ods of storage.
IMP RTANT: Do not mix oil with the gasoline. NevĆ
er use methanol, gasoline containing methanol,
gasohol containing more than 10% ethanol, preĆ
mium gasoline, or white gas because engine fuel
system damage could result.
Do not use fuel additives other than those
manufactured for fuel stabilization during storage,
such as LawnĆBoy 2+4 Fuel Conditioner. LawnĆ
Boy does not recommend stabilizers with an alcoĆ
hol base such as ethanol or methanol. Stabilizers
should not be used to try to enhance the power or
performance of machine.
CHECK IL LEVELĊMaintain oil level between
ADD and FULL range as shown on dipstick (Fig. 4).
CUTTING AND BAGGINGĊBest results are
achieved when only about 1/3 of the grass blade is
cut. If long grass must be cut, use highest height-
of-cut setting (E) for first mowing. Then recut the
grass at a more normal setting. If too long of grass is
cut, mower may plug and cause engine to stall.
When cutting in dry, dusty conditions move the
throttle to a slower speed to reduce the amount of
dust generated by mower.
SHARP BLADEĊBegin each cutting season with a
sharp blade. Periodically file down nicks.
C NTR LSĊThrottle, self-propel control bail (self-
propelled model only), blade control bail and recoil
starter are on upper handle (Fig. 5).
(&2/$
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Push spark plug wire onto spark plug (Fig. 6).
(&2/$
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1002
STARTINGĊMove throttle forward to FAST
position.
Push primer three times (Fig. 7). Wait about two
seconds between each push.
-1$ Do not use primer to restart a warm engine
after a short shutdown.
m-2960
(&2/$
/(+$/
Hold blade control bail against upper handle. Pull
recoil starter out until slack in rope is taken up. Then
pull vigorously to start the engine. When engine
starts, move throttle to regulate engine speed as deĆ
sired.
SELFĆPR PEL PERATI N (selfĆpropelled modĆ
el)ĊTo selfĆpropel the mower, squeeze selfĆpropelled
control bail against handle and hold (Fig. 8). To stop
self-propelled drive, release selfĆpropelled control
bail (Fig. 9).
-1$ The drive wheels are equipped with freewheelĆ
ing clutches which enable the mower to be pulled
rearward easier when the wheel drive is disengaged.
To disengage the clutches, mower must be pushed
forward at least 2.5 cm (1") after wheel drive operaĆ
tion has stopped.
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GB-11
MAINTENANCE
Engine could be started accidentally.
Accidental starting of engine could
cause serious injury to operator or
bystanders.
Pull wire off spark plug before performĆ
ing any maintenance or adjustments.
CAUTION
ERVICING AIR CLEANER
Norm lly, repl ce ir cle ner fter every 25 oper ting
hours. More frequent repl cing is required when
mower is oper ted in dusty or dirty conditions. See
your Authorized L wnĆBoy Service De ler for repl ceĆ
ment p rts.
1. Stop engine nd pull wire off sp rk plug (Fig. 14).
2. Remove screws securing ir cle ner cover to enĆ
gine (Fig. 14). Tilt ir cle ner cover down nd cle n
cover thoroughly.
m-2961
Figure 14
1. Cover 3. park plug wire
1
2
3
2. crews (2)
3. Remove p per ir cle ner filter (Fig. 15) nd disĆ
c rd.
4. Insert new p per ir cle ner filter.
5. Reinst ll ir cle ner cover nd secure with screw.
IMPORTANT: Do not operate engine without air
cleaner element otherwise extreme engine wear
and damage will likely result.
m-2962
Figure 15
1. Paper filter
1
REPLACING PARK PLUG
Use Ch mpion RJ19LM sp rk plug or equiv lent.
Correct ir g p is 0.76 mm (0.030"). Remove plug
fter every 25 oper ting hours nd check its condiĆ
tion.
1. Stop engine nd pull wire off sp rk plug (Fig. 14).
2. Cle n round sp rk plug nd remove plug from
cylinder he d.
IMPORTANT: Replace a cracked, fouled, or dirty
spark plug. Do not sand blast, scrape, or clean
electrodes because engine damage could result
from grit entering cylinder.
3. Set ir g p t 0.76 mm (0.030") (Fig. 16). Inst ll
correctly g pped sp rk plug nd g sket se l. Tighten
plug firmly to 20 Nm (15 ft-lb).
Figure 16
.030"
(.76 mm)
DRAINING GA OLINE
1. Stop engine nd w it for engine to cool. Pull wire
off sp rk plug (Fig. 14).
Note: Dr in g soline from cold engine only.
2. Remove c p from fuel t nk (Fig. 4) nd use pumpĆ
type syphon to dr in fuel into cle n g s c n.
NOTE: This is the only procedure recommended for
dr ining fuel.
"
!
Change oil after the first 2 operating hours and after
every 25 hours thereafter. Since warm oil drains betĆ
ter and carries more contaminants than cold, run enĆ
gine for several minutes or so before draining oil.
Stop engine and pull wire off spark plug (Fig. 14).
Lift discharge door and remove grass bag. Drain
gasoline from fuel tank: refer to Draining Gasoline,
page 11.
ip mower on its left side. Remove drain plug from
underside of mower using a 3/8" socket extension
with a wrench for turning (Fig. 17). Place a drain pan
under mower.
.,96*
6&.3 45*3.3,
1154
Lower mower allowing oil to drain into pan.
After draining, clean drain plug and reinstall it.
Wipe up any spilled oil. Fill engine with fresh oil: refer
to Fill Crankcase With Oil, page 7.
#!" " ""
hrottle control adjustment may be required if engine
does not start or stop. Whenever a new throttle conĆ
trol cable is installed, the throttle must be adjusted.
Stop engine and pull wire off spark plug (Fig. 18).
Remove (2) screws from air cleaner cover and lift
off cover (Fig. 18).
m-2961
.,96*
4:*6 !5&60 519, ;.6*
!(6*;7
Move throttle control forward to FAS
position (Fig. 5).
Loosen cable clamp screw until throttle cable
slides (Fig. 19).
Move throttle cable until throttle lever touches stop
(Fig. 19).
Pull throttle cable slightly to remove any slack and
tighten cable clamp screw to lock adjustment in
place.
Reinstall engine cover with (2) screws.
.,96*
"-64881* (&'1*
&'1* (1&25 7(6*;
"-64881* 1*:*6
m-2963
#!" % " " $
7*1+5645*11*) 24)*1
If mower does not self-propel or has a tendency to
creep forward when drive is not engaged, an adjustĆ
ment to the wheel traction control cable is necessary.
Stop the engine.
Loosen nut on cable support (Fig. 20).
.,96*
84 22 84 !2 .3
!*1+<5645*11*) (438641 '&.1
&'1* /&(0*8
&'1* 7955468
98
1063
GB-13
MAINTENANCE
3. 30( 6)0*=4534)00)( '327530 &%-0 73 11 73
!2 -2 *531 ,%2(0) -+
4. 800 '%&0) .%'/)7 (3:2 %:%< *531 &%-0
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7-32 35 13:)5 1%< '5))4 :,)2 &%-0 -6 (-6)2+%+)(
INSPECTING/REMOVING/SHARPENING BLADE
1. !734 )2+-2) %2( 4800 :-5) 3** 64%5/ 408+ -+
2. 5%-2 +%630-2) *531 *8)0 7%2/ 5)*)5 73 5%-2-2+
%630-2) 4%+)
3. "-4 13:)5 32 -76 0)*7 6-() -+ 93-( 537%7-2+
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Figure 21
1. Bl de bolt
1
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Figure 22
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Figure23
1. Bl de bolt
2. Lockw sher
3. Sp cer
4. Bl de
5. Bl de driver pl te
6. Bl de driver hub
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1. Sh rpen t this ngle only
Figure 24
GB-14
MAINTENANCE
IM ORTANT: Check balance of blade by putting it
on a blade balancer. An inexpensive balancer can
be purchased at a hardware store. A balanced
blade stays in a horizontal position and an unbalĆ
anced blade settles to the heavy side. If blade is
not balanced, file more metal off cutting edge on
heavy end of blade.
7. Install blade driver hub, blade driver plate, sharp,
balanced LawnĆBoy blade, spacer, lockwasher, and
blade bolt. Sail part of blade must point toward top of
mower housing to ensure correct installation. Tighten
blade bolt to 60Ć80 Nm (45Ć60 ft-lb).
LUBRICATION
After every 25 operating hours or when season ends,
front and rear wheels must be lubricated.
1. Apply 2 or 3 drops of light oil on inside and outĆ
side of all wheel bolts. Spin wheels to distribute oil
into bushings. Wipe up excess oil.
2. SELF-PROPELLED ODELĊDrain gasoline; reĆ
fer to Draining Gasoline, page 11.
3. Set mower to highest height-of-cut setting (E).
4. Tip mower on its left side. Wipe grease fittings with
clean rag (Fig. 25). Install grease gun onto fitting and
gently apply one or two pumps of #2 ulti-Purpose
Lithium Base Grease.
Figure 25
1. Grease fitting (self-propelled model)
782
1
1
CLEANING MOWER HOUSING
To ensure optimum performance, keep underside of
mower housing and inside of discharge area clean.
1. Pull wire off spark plug. Drain gasoline from fuel
tank: refer to Draining Gasoline, page 11.
2. Tip mower on its left side (Fig. 26). Avoid rotating
blade because starting problems may result.
3. Remove dirt and grass clippings that stick to
housing by spraying it with a garden hose. Scrape
out remaining debris with hardwood scraper. Avoid
burrs and sharp edges.
4. Clean discharge door and hinges of grass or deĆ
bris that may impair operation of door.
Figure 26
1152
RE ARING MOWER FOR STORAGE
1. For long term storage, it is recommended that
gasoline be drained from fuel tank or use a fuel addiĆ
tive before storing. To drain gasoline, refer to Draining
Gasoline, page 11. After fuel is drained, start engine
and let it idle until all fuel is consumed and engine
stops. If gasoline is not drained, gum-like varnish
deposits will form and cause poor engine operation
or even starting problems.
Fuel can be left in gas tank only if a fuel stabilizer,
such as LawnĆBoy's 2+4 Fuel Conditioner, is added
to gasoline and run through engine before storing.
LawnĆBoy does not recommend stabilizers with an
alcohol base, such as ethanol or methanol. Use fuel
stabilizer in recommended quantities as specified on
container.
Under normal conditions, fuel additives remain effecĆ
tive in fuel for 6Ć8 months.
2. Drain oil: refer to Changing Crankcase Oil,
page 12. After oil is drained, do not fill crankcase with
oil until the following steps (3-10) are completed.
3. Remove spark plug and pour 30 ml (2 tableĆ
spoons) of SAE 30 oil into hole in cylinder. Pull starter
rope slowly to coat inside of cylinder. Install spark
plug and tighten to 20 Nm (15 ft-lb). DO NOT
INSTALL WIRE ON S ARK LUG.
4. Clean mower housing; refer to Cleaning ower
Housing, page 14.
5. Check condition of blade; refer to Inspecting/ReĆ
moving/Sharpening Blade, page 13.
6. Tighten all nuts, bolts, and screws.
7. Clean dirt, chaff, grass clippings, and grime from
external parts of the engine, shrouding, and top of
mower housing.
8. Clean air cleaner; refer to Servicing Air Cleaner,
page 11.
9. Lubricate the wheels; refer to Lubrication,
page 14.
10. Touch up all rusted or chipped paint surfaces.
11. Fill crankcase with oil; refer to Fill Crankcase With
Oil, page 7.
12. Store mower in a clean, dry place. Cover mower
to keep it clean and protected.
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