Leader Pumps DIVERTRON User manual

DIVERTRON USER MANUAL
SUBMERSED CONSTANT PRESSURE SYSTEMS
•INSTALLATION •OPERATION •TROUBLE SHOOTING •
For any assistance or after sales service call Leader on our toll free number 1300 798 022.
Please have a look at further quality Leader products at www.leaderpumps.com.au
L_DIV.OM_05.2012
•INSTALLATION •OPERATION •TROUBLE SHOOTING •
For any assistance or after sales service call Leader on our toll free number 1300 798 022.
Please have a look at further quality Leader products at www.leaderpumps.com.au
BRISBANE
26 French Avenue,
Brendale, Qld, 4500
T 1300 798 022
F07 3881 2780
MELBOURNE
24 Healey Rd,
Dandenong South, Vic, 3175
T 03 9706 9922
F03 9706 9533.
CONTACT US
T1300 798022
[email protected]

1. TECHNICAL DATA
Power (w) 1100
Max Head (m) 48
Max Flow Rate (l/min) 95
Outlet Size 1”
Caution
• Beforeputtingyourpumpunitintooperation,thoroughlyreadandfollowthese
instructions.
• Forsafetyreasons,thepumpingunitisnottobeusedbypeoplewhohavenot
previouslyreadtheinstructions.Itisnottobeusedbychildren.
• ThepumpunitisonlytobeinstalledinanelectricalsupplyconformingtoAustralian
ElectricalRegulations2002.Thismustincludealn=30mAsafetyswitch.Allelectrical
installationsaretobeperformedbyaLicensedElectrician.
• Thepumpunitistobeusedforcleanwaterwithtemperaturebelow35°.Thepump
mustnotbeallowedtofreeze.
• Donotraise,carryorxthepumpunitusingtheelectricalcable.
• Thepumpmustbedisconnectedfromthemainspowersupplybeforehandlingor
cleaningthepump.
• Ifthepowersupplycordhasbeendamaged,itmustbereplacedbythemanufacturer
oritsauthorisedcustomersupportserviceinordertoavoidallrisks.
• Thepumpisequippedwithathermaloverloadsafetydevice.Intheeventofany
overheatingofthemotor,thisdeviceautomaticallyswitchesoffthepump.Thecooling
timeisroughly15to20minutes,thenthepumpautomaticallycomesonagain.Ifthe
overloadcut-outistripped,itisessentialtoidentifyanddealwiththecauseofthe
overheating.SeeTroubleshooting.
• Thepumpmustnotbeusedtopumpsaltwater,sewage,ammable,corrosiveor
explosiveliquids(e.g.petroleumoil,petrol,andthinners),grease,oilsorfoodstuffs.
• Itisrecommendedthatpumpberaisedfromthebottomofthetanksothatwateris
notbeingdrawnfromverybottomwheresedimentcollectsandtoreducevibrations
fromthepumptransferringtothetank.
• Pumpmustbeinstalledinaneasilyaccessibleareaandwithplumbingttingsthat
makeremovalofpumpforservicingpossible.
Dear Customer, Congratulations on purchasing this high quality Leader
product. Please take a minute to read these installation and important
safety instructions before using your new equipment.
ClaytonEngineeringwarrantthisproductfor2yearsfromthedateofpurchase.
Thewarrantycoversmanufacturer’sdefectsinmaterialorworkmanship.Thewarranty
doesnotcovermalfunctionsduetomisuseorduetofailuretofollowtheinstructionsin
theinstructionmanual.AnyalterationstotheproductaretobeperformedbyaClayton
Engineeringapprovedserviceagent.Anyrepairsperformedbynonapprovedpersonnel
may void the warranty.
Tomakeaclaim,contactClaytonEngineering,26FrenchAve,Brendale,Q,4500on
phone1300798022oremail[email protected].Youwillbeaskedto
provideproofofpurchaseandthenwillbeinstructedontheprocedureforrepairingor
replacementoftheproductunderwarranty.Allcostsincurredforrepairorreplace,and
additionalclaimscanbediscussedatthisstage.
Thiswarrantyisprovidedinadditiontootherrightsandremediesyouhaveunderlaw:
OurgoodscomewithguaranteesthatcannotbeexcludedundertheAustralian
ConsumerLaw.Youareentitledtoareplacementorrefundforamajorfailureandfor
compensationforanyotherreasonablyforeseeablelossordamage.Youarealsoentitled
tohavethegoodsrepairedorreplacedifthegoodsfailtobeofacceptablequalityand
thefailuredoesnotamounttoamajorfailure.
1st January 2012.
6. WARRANTY POLICY

1.Theminimumrecommendeddischargelineis1”insidediameterrigidpipe.
2.Abarrelunionneedstobettedatthetopofdischargepipeinsidetherainwatertank.
Thisttingmustbeeasilyaccessiblebyapersonfromthetanksleafstrainer/pump
accesspoint.(Seediagram)Withoutthisthepumpisnotserviceablewithoutcutting
plumbing.
3.Ensurelock-ringofunionisonthetopsidetoeliminateriskofitfallingintotankinthe
eventofservicing.
Delivery Hose
Barrel Union
from
tank
2. DISCHARGE LINE
Beforeperforminganytroubleshootingoperation,itisnecessarytodisconnectthepump
fromthepowersupplybyremovingthepumpsystemsplugfromtheelectricitysupply.
Problem Possible Cause Solutions
Pumpdoesn’tstop
whentapisclosed
Thereisaleakinthepipe
system.(>.5lpm)
Checkallpipeworkforleaks.
Pressuretestusingagaugeif
necessary.Anysmallleakfroma
connection,taporleakingtoilet
willcauseaproblem.
Pumpstartsbut
delivers no water
Insufcientwaterintank Makesurethereissufcientwater
topump.
Theinletscreenorpiping
are clogged.
Cleanpumpsinletscreen.
Pumpdoesn’tstart Nopowertounit Checkpoweroutletisturnedon.
Checkelectricalconnection(asper
connecting controller section) and
ensureelectricalpowerisworking.
Pumpstartsand
stopsrepeatedly
while not in use
Thereisasmallleakinthe
system
Checkallpipeworkforleaks.
Pressuretestusingagaugeif
necessary.Anysmallleakfroma
connection,taporleakingtoilet
willcauseaproblem.
Thepumpstops
running(possible
interventionofthe
thermal overload
switch)
Watertemperaturetohigh. Disconnectthepowercord,correct
thereasonforoverheating,then
waittillpumpiscooledthen
resumeoperation.
Powersupplydoesn’t
complywiththenameplate’s
data.
Objectisblockingthe
impeller.
Flow rate too low Blockageinthedischarge
line.
Removeanyobstructionsin
delivery line.
Pumpinletscreenispartially
blocked.
Cleanpumpsinletscreen.
5. TROUBLESHOOTING

3. OPERATION
TheDiverTronpumpisauniqueproductontheAustralianmarket.Itisuniquebecauseit
hasthepumpscontrollerbuiltintothepumpthatisthensubmersedinsidethewater
tank.
Thecontrollerinthepumpmakesthesystemautomatic.Thepumpunitperformsthree
functions:
1.Automaticpumpoperation:thepumpstartswhenthetapisturnedonandstopsit
about10secondsafterthetapisturnedoff.
2.Pumpprotectionfromdryoperation:Thepumpstopswhenthereisnoowofwater,
thuspreventingpossibledamagetothepump.
3.Constantpressure:Providesconstantowandpressure.
The pumping unit will not work if the highest point of water delivery
exceeds a vertical height of 15 meters.
Beforestartingthepump,makesurethat:
• Thevoltageandfrequencyspeciedonthepump’snameplatecoincidewiththoseof
theavailablepowersupply;
• Therearenosignsofdamagetothepumporitspowercord;
• Theelectricconnectionismadeinadryplace,protectedagainstanyriskofooding;
• Theelectricsystemiscompletewitharesidualcurrentcircuit-breaker(ln=30mA) and
anefcientearthingconnection;
• Thepumpmustonlybeusedwhenitisimmersedinwater.
• Thepumpmustbeplacedinastablepositioninsiderainwatertank.
• Periodically,itisadvisedtomakesurethatnodirtandsedimenthasaccumulatedin
thebottomoftank.
4. STARTING THE PUMP
1.Connectthepumpunittotheelectricalpoweroutletandturnthepoweron.
2.Thepumpstartsautomatically.Allowthepumptooperateforapproximately30
secondstoremoveallairthatmaybeinthesystem.Ifmorethanonetap,eachtapwill
needtobeturnedontobleedtheairoutofthelines.
3.Closethetap.Thepumpwillstopinapproximately10seconds.
Auto-Restart and Dry-run protection
Ifnowaterhasbeenpumpedduetonotenoughwaterintank,thepumpwillturnoffto
preventdamage.
Primingcycle:Whenstarted,thepumpwillperformthefollowingoperationuntilitis
primed:
Fourprimingtrialsof30seconds(motoron)withpausesof3seconds(motoroff).Ifthere
isnowater,i.e.iftheprimingtrialsfail,thepumpwillstopforanhourbeforetryingto
primeagain.Ifthisalsofails,therewillbea5hourpause.Ifthelackofwaterpersists,the
pumpwilltrytoprimeevery24hoursuntilithasprimed.
Thisprimingcyclecanberestartedatanytimebyturningpowertotheunitoffandback
on.