LEAP SPORTS LEAP546 User manual

LEAP546
User’s Manual
Foldable Narrow Weight Bench

2
Table of Contents
BEFOREYOUBEGIN .............................................................3
IMPORTANTPRECAUTIONS ................................................................4
ASSEMBLY ............................................................................7-11
ADJUSTMENT ........................................................................
12-14
PARTLIST ................................... ................5
EXPLODEDDRAWING .....................................................................6
.......... .
...........................

3
Spring Collar
BEFORE YOU BEGIN
THANK YOU for making this unit a part of your exercise program. This manual will guide
you through the assembly process.
ASSEMBLED DIMENSIONS:
157X128X125cm
Backrest Support
Backrest
Seat
Leg Lever
Weight Tube
Lock Pin
Lock Knob
Upright

NOTE: Hand tighten bolts and locknuts until machine is fully assembled.
Locknuts may require additio nal force to tighten completely.
SAFETY PRECAUTIONS
SAFETY INFORMATION WARNING!
Prior to assembly, remove components from the box and verify that all the listed parts
were supplied.
Before using this unit or starting any exercise program, consult your physician.
This is especially important for persons over the age of 35 and/or persons with pre-
existing health problems.
It is the owner’s responsibility to ensure that all users of this unit have read the
Owner’s Manual and are familiar with safety information and precautions.
• This unit should only be used onalevel surface and is intended for indoor use
only.
• Wear comfortable, good-quality walking or running shoes and appropriate cloth-
ing. Do not use this unit with bare feet, sandals, socks or stockings!
• Always examine your unit before using to ensure all parts are in working order.
• Do not leave children unsupervised near or on the unit.
Important Safety Information
4

5
PART LIST
Key No. Qty. Description Key No. Qty. Description
1 2 Upright
2 1 Crossbar
3 1 Frame
4 1 Front Leg
5 1 M10 x 19mm Screw
6 1 Leg Lever
7 2 Backrest Tube
8 1 Backrest
9 1 Seat
10 2 Upright Cover
11 4 Joint Plate
12 2 Pad Tube
13 4 Foam Pad
14 1 Backrest Support
15 2 Weight Rest
16 3 50mm Square Inner Cap
17 1 25mm Round Angled Cap
18 2 38mm Square Inner Cap
19 4 25mm Square Inner Cap
20 2 25mm x 2.5mm Round Inner Cap
25mm x 1.5mm Round Inner Cap
21 2 21mm Round Inner Cap
22 4 M6 Washer
23 1 M10 x 135mm Bolt
24 4 M6 x 16mm Screw
25 2 M10 x 63mm Bolt
26 6 25mm x 50mm Inner Cap
27 1 Lock Knob
28 9 M10 x 66mm Bolt
29 6 M4 x 16mm Screw
30 3 M10 Washer
31 16 M10 Locknut
32 4 M6 x 40mm Screw
33 1 25mm Round Thick Inner Cap
34 4 Pad Cap
35 1
36 2 Base
37 4 M10 x 35mm Carriage Bolt
38 1
Barbell39 1
10 -Pound Weight40 2
Spring Collar41 2
Lock Pin

6
3
16
4
6
12
13
7
7
8
12
13
18
18
34
34
33
17
19
32
25
22
31
30
31
26
26
13
13
5
28
925
31
11
2
11
11
11
28
28
31
31
16
10
20
15
29
19
23
30
30
31
32
22
31
27
29
1
16
10
20
15
29
29
14
21
21
24
26
37
26
31
31
26
37
26
31
31
1
36
36
35
EXPLODED DRAWING
41
41
39
40
40
38
38

7
1
36
1
31
31
37 36
1
ASSEMBLY
To make assembly easier, carefully read the
following information and instructions:
• Assembly requires two persons.
• Because of its weight and size, the weight bench
should be assembled in the location where it will
be used. Make sure that there is enough clearance
to walk around the weight bench as you assemble it.
• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed.
The following tools (not included) may be required
for assembly:
two adjustable wrenches
one rubber mallet
one standard screwdriver
one Phillips screwdriver
1. Attach a Base (36) to an Upright (1) with two
M10 x 35mm Carriage Bolts (37) and two M10
Locknuts (31).
Attach the other Base (36) to the other
Upright (1) in the same way.

8
3
28
11
11
2
31
2
28
11
11
11
1
10
31 1
11
Orient one of the Uprights (1) so that the
Upright Cover (10) is on the side shown.
Attach two Joint Plates (11) to the Upright (1)
with two M10 x 66mm Bolts (28) and two M10
Locknuts (31). Do not tighten the Locknuts yet.
Repeat this step with the other Upright (1).
2.
3. Attach one end of the Crossbar (2) to two Joint
Plates (11) with two M10 x 66mm Bolts (28)
and two M10 Locknuts (31). Do not tighten the
Locknuts yet.
Attach the other end of the Crossbar (2) in
the same way.

9
5
1
14
15
15
1
6
4
28
5
30
31
3
4
2
25
27
331
35
2
Attach the Front Leg (4) to the Frame (3) with
an M10 x 19mm Screw (5), an M10 x 66mm
Bolt (28), an M10 Washer (30), and an M10
Locknut (31). Do not tighten the Screw or the
Locknut yet.
4.
5.
6.
Grease
Apply some of the included grease to an M10 x
63mm Bolt (25).
Attach the Frame (3) to the upper set of holes
in the bracket on the Crossbar (2) with the M10
x 63mm Bolt (25) and an M10 Locknut (31). Do
not overtighten the Locknut; the Frame must
pivot easily.
Next, tighten the Lock Knob (27) into the bracket
on the Crossbar (2) and into the Frame (3).
See the inset drawing. Insert the Lock Pin (35)
into the lower set of holes in the bracket on the
Crossbar (2).
Locking
Pin
Locking
Pin
Locking
Pin
Insert the Backrest Support (14) into a set of
holes in the Uprights (1). Rotate the Backrest
Support so that the locking pin is wrapped
around the Upright (see the inset drawing).
Next, insert a Weight Rest (15) into an Upright
(1). Rotate the Weight Rest so that the locking
pin is wrapped around the Upright.
Attach the other Weight Rest (15) in the
same way. Make sure that the Weight Rests
are at the same height.
See steps 2–4. Tighten the M10 Locknuts
(31) and the M10 x 19mm Screw (5) used in
these steps.

10
6
13
13
13
34
34
34
34
13
12
12
8
8
722
32
22
32
9
25
31
6
4
7
Grease
Apply grease to an M10 x 63mm Bolt (25).
Attach the Leg Lever (6) to the Front Leg (4) with
the M10 x 63mm Bolt (25) and an M10 Locknut
(31). Do not overtighten the Locknut; the Leg
Lever must pivot easily.
7.
8.
9.
Insert a Pad Tube (12) into the Leg Lever (6).
Slide two Foam Pads (13) onto the Pad Tube
(12), and then press two Pad Caps (34) into the
Pad Tube.
Attach the other Pad Tube (12), Foam Pads,
(13), and Pad Caps (34) in the same way.
Wide
End
Holes
Orient the Backrest (8) and the Backrest Tubes
(7) as shown.
Attach the Backrest Tubes (7) to the Backrest
(8) with four M6 x 40mm Screws (32) and four
M6 Washers (22). Do not tighten the Screws
yet.

11
31 30
7
3
23
10
30
9
3
24
11
Apply grease to an M10 x 135mm Bolt (23).
Attach the Backrest Tubes (7) to the welded
tube on the Frame (3) with the M10 x 135mm
Bolt (23), two M10 Washers (30), and an M10
Locknut (31). Do not overtighten the Locknut;
the Backrest Tubes must pivot easily.
See step 9. Tighten the M6 x 40mm Screws
(32).
Tube Grease
10.
Attach the Seat (9) to the Frame (3) with four
M6 x 16mm Screws (24).
11.
12. Make sure that all parts are properly tightened before you use the weight bench.

12
6
1
8
2
14
1
ADJUSTMENT
Make sure that all parts are properly tightened each time the weight bench is used.
Replace any worn parts immediately.The weight bench can be cleaned with a damp
cloth and a mild, non-abrasive detergent; do not use solventsto clean the weight
bench
Locking
Pin
ADJUSTING THE BACKREST
The Backrest (8) can be used in a declined position,
a level position, or either of two inclined positions.
To use the Backrest in the declined position,
remove the Backrest Support (14) and lay the
Backrest on the Crossbar (2).
To use the Backrest (8) in the level position or an
inclined position, lift the Backrest and insert the
Backrest Support (14) into one of the sets of holes
in the Uprights (1). Rotate the Backrest Support so
that the locking pin is wrapped around the Upright.
WARNING: When using the
Backrest (8) in a level position or an
inclined position, make sure that the
Backrest Support (14) is inserted completely
into both Uprights (1) and that it is
turned to the locked position.
!
!
ATTACHING WEIGHTS TO THE LEG LEVER
To use the Leg Lever (6), slide the desired weights
onto the weight tube.
WARNING: Do not place more
than 70 lbs. (32 kg) on the Leg Lever (6).
Weight
Tube
Weight

13
15
1
15
1
39
40
40
41
Locking
Pin
Locking
Pin
ADJUSTING THE WEIGHT RESTS
To change the height of the Weight Rests (15),
remove them from the Uprights (1) and insert them
into a different set of holes in the Uprights. Rotate
the Weight Rests so that the locking pins are
wrapped around the Uprights.
WARNING: Always rotate the
Weight Rests (15) so that the locking pins
are wrapped around the Uprights (1).
Always set both Weight Rests at the same
height.
!
ATTACHING WEIGHTS TO THE BARBELL
Slide the same amount of Weight (40) onto both
ends of the Barbell (39). Then, slide the two Spring
Collars (41) against the Weights.
WARNING: Always secure
Weights on the Barbell (39) with the
Spring Collars (41). Do not place more than
110 lbs. (49 kg), including the Barbell and
Weights, on the weight rests.
!

14
2
4
3
6
27
35
STORING THE WEIGHT BENCH
Before storing the weight bench, remove any
weights from the Leg Lever (6).
To store the weight bench, first remove the Lock
Knob (27) and the Lock Pin (35) from the bracket
on the Crossbar (2).
Next, raise the Frame (3) and the Front Leg (4) to
the position shown.
Then, insert the Lock Pin (35) into the side of the
bracket on the Crossbar (2), and insert the Lock
Knob (27) into the top of the bracket. The Lock Pin
will prevent the weight bench from unfolding.