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  9. Lennox G24M SERIES User manual

Lennox G24M SERIES User manual

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Page 1

2000 Lennox Industries Inc.
Dallas, Texas
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
INSTALLATION
INSTRUCTIONS
G24M Series 50HZ
GAS FURNACE
Direct Spark Ig itio
503,876M
05/2000
Supersedes 03/99
Table of Co te ts
G24M Unit Di ensions 2. . . . . . . . . . . . . . . . . . . . . .
G24M Parts Arrange ent 3. . . . . . . . . . . . . . . . . . . .
G24M Gas Furnace 3. . . . . . . . . . . . . . . . . . . . . . . . .
Shipping and Packing List 3. . . . . . . . . . . . . . . . . . .
Require ents 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Co bustion, Dilution & Ventilation Air 5. . . . . . . . .
Setting Equip ent 8. . . . . . . . . . . . . . . . . . . . . . . . . .
Duct Syste 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Venting 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Piping 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Start-up 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Pressure Adjust ent 24. . . . . . . . . . . . . . . . . . .
High Altitude Infor ation 24. . . . . . . . . . . . . . . . . . .
Other Unit Adjust ents 24. . . . . . . . . . . . . . . . . . . . .
Service 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Parts List 27. . . . . . . . . . . . . . . . . . . . . . . . . . .
G24M Start-up & Perfor ance Check List 27. . . .
Ignition Control Board Diagnostic Codes 28. . . . . .
Troubleshooting 29. . . . . . . . . . . . . . . . . . . . . . . . . . .
WHAT TO DO IF YOU SMELL GAS:
If the i formatio i this ma ual is ot
followed exactly, a fire or explosio
may result causi g property damage,
perso al i jury or loss of life.
WARNING
Do ot store or use gasoli e or other
flammable vapors a d liquids i the
vici ity of this or a y other applia ce.
I stallatio a d service must be perĆ
formed by a qualified i staller, serĆ
vice age cy or the gas supplier.
Do ot try to light a y applia ce.
Do ot touch a y electrical switch; do ot
use a y pho e i your buildi g.
Immediately call your gas supplier from a
eighbor's pho e. Follow the gas supplier's
i structio s.
If you ca ot reach your gas supplier, call
the fire departme t.
Exti guish a y ope flames.
Litho USA
Page 2
G24M U it Dime sio s - i ches (mm)
SUPPLY
AIR
OPENING
A
B
*C
**C
RETURN AIR
KNOCKOUT
(Either Side)
Retur Air
Ope i g
Retur Air
Ope i g
GAS PIPING
INLET
(Both Sides)
ELECTRICAL
INLETS
(Both Sides)
FLUE
OUTLET
D
AIR FLOW
FRONT VIEW SIDE VIEW
TOP VIEW
F Left Side
G Right Side
2 (51)
29Ć5/8
(752)
*19Ć1/2
(495)
**19Ć1/2
(495)
19Ć1/2
(495)
15
(381)
2 (51)
E
1
(25)
1
(25)
1
(25)
1
(25)
1
(25)
1
(25)
1
(25)
GAS PIPING
INLET
ELECTRICAL INLETS
(Top & Bottom)
3/4 (19)
4Ć1/4
(105)
*19
(483) 1
(25)
U it show i upflow positio . Rotate 1805 for
dow flow applicatio s a d 905 clockwise or
cou terclockwise for horizo tal applicatio s.
*NOTE – The supply air opening is equipped with a 3/4 inch (19 mm) scored
flange that may be bent 90_ for plenum connection. The dimensions shown
were taken after the flange was bent.
The double scored flange at the front of the supply air opening may be
bent for a total opening dimension (front to rear) of either 19-1/2 inches
(495 mm) or 19 inches (483 mm).
**NOTE – The return air opening is
equipped with a 3/4 inch (19 mm) scored
flange that may be bent 90_ for plenum con-
nection. The dimensions shown were taken
after the flange was bent.
Model No. A B C D E F G
G24M2Ć45
G24M2Ć60
G
24M2Ć7
5
in. 17 36Ć1/4 15 6Ć3/4 2Ć7/16 11Ć1/2 6Ć1/2
G24M2
Ć
75
G24M3Ć60
G24M3Ć75
G24M4Ć75
432 921 381 171 62 293 165
G24M3/4Ć100
G24M3/4Ć120 in. 20Ć1/2 39 18Ć1/2 8Ć3/8 4Ć1/4 13 8
G24M3/4Ć120
G24M4/5Ć100
G24M4/5Ć120 521 991 470 213 108 331 203
G24M4/5 140
in. 23Ć1/4 39 21Ć1/4 9-3/4 4Ć1/4 12Ć31/32 7Ć3/32
G24M4/5Ć140 591 991 540 248 108 329 180
Page 3
G24M Parts Arra geme t
VENT ADAPTER CABINET TOP
G24M
CABINET
CABINET
BOTTOM
HEAT EXCHANGER
ASSEMBLY
BURNER
ASSEMBLY
BLOWER ASSEMBLY
COMBUSTION AIR
BLOWER
FLUE BOX
SECONDARY
LIMITS
FRONT LOUVERED
PANEL
DOOR INTERLOCK SWITCH
CONTROL
BOARD
TRANSFORMER
PRESSURE
SWITCH
NOx
TURBULATOR
LOW PRESSURE SWITCH
(Propa e O ly)
PRIMARY
LIMIT
G24M Gas Fur ace
G24M ulti-position gas furnace is shipped ready for
installation in the upflow position. Unit can easily be conĆ
verted for installation in either downflow or horizontal apĆ
plications. the furnace is shipped with a botto seal panel
in place for side return air in upflow applications.
Shippi g a d Packi g List
Package 1 of 1 co tai s:
1 - Asse bled unit
1 - Vent adapter is factoryĆprovided and fieldĆinstalled
The following additional items may be ordered separately,
if required:
1 - Additive base (downflow applications)
1 - Ther ostat
1 - Hanging bracket kit
1 - External filter rack kit
1 - Propane/LP Changeover kit
Check equip ent for shipping da age. If you find any
da age, i ediately contact the last carrier.
Requireme ts
Lennox G24M units are A erican Gas Association (AGA)
and Canadian Gas Association (CGA) certified.
In the USA, installation of Lennox gas central furnaces
ust confor with local building codes. In the absence of
local codes, units ust be installed according to the current
National Fuel Gas Code (ANSI-Z223.1) in the United
States. The National Fuel Gas Code is available fro :
A erican National Standards Institute, Inc.
11 West 42Nd Street
New York, NY 10036
In Canada, installation ust confor with current National
Standard of Canada CAN/CGA-B149.1 Installation Code
for Natural Gas Burning Appliances and Equip ent" and
CAN/CGA-B149.2 Installation Code for Propane Gas
Burning Appliances and Equip ent," local plu bing or
waste water codes and other applicable local codes.
Page 4
Adequate clearance ust be ade around the air openĆ
ings into the vestibule area. Provisions ust be ade for
proper operation and for co bustion air and ventilation air
supply according to the current National Fuel Gas Code or
CAN/CGAĆB149 standards.
Vent installations shall be in accordance with the provided
venting tables and applicable provisions of local building
codes.
This furnace is AGA and CGA certified for installation clearĆ
ances to co bustible aterial as listed on the unit rating plate
and in the tables in figures 5, 7 and 9. Accessibility and serĆ
vice clearances ust take precedence over fire protection
clearances.
NOTE-For installation on combustible floors, the furnace shall
not be installed directly on carpeting, tile, or other combustible
material other than wood flooring.
For installation in a residential garage, the furnace ust be
installed so that the burner(s) and the ignition source are loĆ
cated no less than 18 inches (457 ) above the floor. The
furnace ust be located or protected to avoid physical da Ć
age by vehicles. When a furnace is installed in a public garage,
hangar, or other building that has a hazardous at osphere,
the furnace ust be installed according to reco ended
good practice require ents and current National Fuel Gas
Code or CAN/CGA B149.1 and B149.2 standards.
The furnace ust be adjusted to obtain a te perature rise
within the range specified on the unit rating plate.
G24M unit ust be installed so that electrical co ponents
are protected fro water.
When the furnace is used with cooling units, it shall be
installed in parallel with, or on the upstrea side of, cooling
units to avoid condensation in the heating co part ent.
With a parallel flow arrange ent, a da per (or other eans
to control the flow of air) ust adequately prevent chilled air
fro entering the furnace. If the da per is anually operĆ
ated, it ust be equipped to prevent operation of either the
heating or the cooling unit, unless it is in the full HEAT" or
COOL" setting.
When installed, the furnace ust be electrically grounded
according to local codes. In addition, in the United States,
installation ust confor with the current National Electric
Code, ANSI/NFPA No. 70. The National Electric Code
(ANSI/NFPA No. 70) is available fro the following adĆ
dress:
National Fire Protection Association
1 Battery March Park
Quincy, MA 02269
In Canada, all electrical wiring and grounding for the unit
ust be installed according to the current regulations of the
Canadian Electrical Code Part I (CSA Standard C22.1)
and/or local codes.
Field wiring connections ust eet or exceed specificaĆ
tions of type T wire and withstand a axi u te perature
rise of 180°F (82°C).
When the furnace is installed so that supply ducts carry air
circulated by the furnace to areas outside of the space conĆ
taining the furnace, return air shall be handled by a duct(s)
sealed to the furnace casing and ter inating outside space
containing furnace.
NOTE - 24M series units must not be used as a
construction heater during any phase of construction.
Very low return air temperatures, harmful vapors and misĆ
placement of the filters will damage the unit and lower its
efficiency.
The Lennox G24M furnace ay be installed in alcoves,
closets, attics, base ents, garages and utility roo s in any
of its approved installation positions.
This furnace design has not been AGA or CGA certified for
installation in obile ho es, recreational vehicles, or outĆ
doors.
WARNING
The blower access pa el must be securely i place
whe the blower a d bur ers are operati g. Gas
fumes, which could co tai carbo mo oxide, ca
be draw i to livi g space resulti g i perso al i juĆ
ry or death.
Ge eral
These instructions are intended as a general guide and do
not supersede local codes in any way. Consult authorities
having jurisdiction before installation.
In addition to the require ents outlined previously, the folĆ
lowing general reco endations should be considered
when installing the Lennox G24M furnace.
The furnace should be placed as close to the center of the
air distribution syste as possible. The furnace should also
be located close to the chi ney or vent ter ination point.
Do not install the furnace where drafts ight blow directly
into it. This could cause i proper co bustion and unsafe
operation.
Do not block furnace co bustion air openings with clothĆ
ing, boxes, doors, etc. Co bustion air is needed for proper
co bustion and safe unit operation.
When the furnace is installed in an attic or other insulated
space, keep insulation away fro the furnace.
Page 5
WARNING
Product co tai s fiberglass wool.
Disturbi g the i sulatio i this product duri g
i stallatio , mai te a ce, or repair will expose you
to fiberglass wool. Breathi g this may cause lu g
ca cer. (Fiberglass wool is k ow to the State of
Califor ia to cause ca cer.)
Fiberglass wool may also cause respiratory, ski ,
a d eye irritatio .
To reduce exposure to this substa ce or for further
i formatio , co sult material safety data sheets
available from address show below, or co tact your
supervisor.
Le ox I dustries I c.
P.O. Box 799900
Dallas, TX 75379-9900 USA
Combustio , Dilutio & Ve tilatio Air
In the past, there was no proble in bringing in sufficient
outdoor air for co bustion. Infiltration provided all the air
that was needed. In today's ho es, tight construction pracĆ
tices ake it necessary to bring in air fro outside for co Ć
bustion. Take into account that exhaust fans, appliance
vents, chi neys, and fireplaces force additional air that
could be used for co bustion out of the house. Unless outĆ
side air is brought into the house for co bustion, negative
pressure (outside pressure is greater than inside pressure)
will build to the point that a downdraft can occur in the furĆ
nace vent pipe or chi ney. As a result, co bustion gases
enter the living space creating a potentially dangerous situĆ
ation.
In the absence of local codes concerning air for co busĆ
tion and ventilation, use the guidelines and procedures in
this section to install G24M furnaces to ensure efficient and
safe operation. You ust consider co bustion air needs
and require ents for exhaust vents and gas piping. A porĆ
tion of this infor ation has been reprinted with per ission
fro the National Fuel Gas Code (ANSIĆZ223.1). This reĆ
printed aterial is not the co plete and official position of
the ANSI on the referenced subject, which is represented
only by the standard in its entirety.
In Canada, refer to the standard CAN/CGA B149.1 and
B149.2 installation codes.
CAUTION
Do ot i stall fur ace i a corrosive or co tami ated
atmosphere. Meet all combustio a d ve tilatio air
requireme ts, as well as all local codes.
CAUTION
I sufficie t combustio air ca cause headaches,
ausea, dizzi ess or asphyxiatio . It will also cause
excess water i the heat excha ger resulti g i rustĆ
i g a d premature heat excha ger failure. Excessive
exposure to co tami ated combustio air will result
i safety a d performa ce related problems. Avoid
exposure to the followi g substa ces i the combusĆ
tio air supply:
Perma e t wave solutio s
Chlori ated waxes a d clea ers
Chlori e base swimmi g pool chemicals
Water softe i g chemicals
DeĆici g salts or chemicals
Carbo tetrachloride
Haloge type refrigera ts
Clea i g solve ts (such as perchloroethyle e
Pri ti g i ks, pai t removers, var ishes, etc.
Hydrochloric acid
Ceme ts a d glues
A tistatic fabric softe ers for clothes dryers
Maso ry acid washi g materials
All gasĆfired appliances require air for the co bustion proĆ
cess. If sufficient co bustion air is not available, the furĆ
nace or other appliance will operate inefficiently and unĆ
safely. Enough air ust be provided to eet the needs of all
fuelĆburning appliances and appliances such as exhaust
fans which force air out of the house. When fireplaces, exĆ
haust fans, or clothes dryers are used at the sa e ti e as
the furnace, uch ore air is required to ensure proper
co bustion and to prevent a downdraft. Insufficient air
causes inco plete co bustion which can result in carbon
onoxide.
In addition to providing co bustion air, fresh outdoor air diĆ
lutes conta inants in the indoor air. These conta inants
ay include bleaches, adhesives, detergents, solvents
and other conta inants which can corrode furnace co poĆ
nents.
The require ents for providing air for co bustion and venĆ
tilation depend largely on whether the furnace is installed in
an unconfined or a confined space.
U co fi ed Space
An unconfined space is an area such as a base ent or
large equip ent roo with a volu e greater than 50 cubic
feet (1.42 3) per 1,000 Btu (.29 kW) per hour of the co Ć
bined input rating of all appliances installed in that space.
This space also includes adjacent roo s which are not
separated by a door. Though an area ay appear to be unĆ
confined, it ight be necessary to bring in outdoor air for
co bustion if the structure does not provide enough air by
Page 6
infiltration. If the furnace is located in a building of tight
construction with weather stripping and caulking around
the windows and doors, follow the procedures in the air
fro outside section.
Co fi ed Space
A confined space is an area with a volu e less than 50 cuĆ
bic feet (1.42 3) per 1,000 Btu (.29 kW) per hour of the
co bined input rating of all appliances installed in that
space. This definition includes furnace closets or s all
equip ent roo s.
When the furnace is installed so that supply ducts carry air
circulated by the furnace to areas outside the space containĆ
ing the furnace, the return air ust be handled by ducts
which are sealed to the furnace casing and which ter inate
outside the space containing the furnace. This is especially
i portant when the furnace is ounted on a platfor in a
confined space such as a closet or s all equip ent roo .
Even a s all leak around the base of the unit at the platfor
or at the return air duct connection can cause a potentially
dangerous negative pressure condition. Air for co bustion
and ventilation can be brought into the confined space either
fro inside the building or fro outside.
EQUIPMENT IN CONFINED SPACE
ALL AIR FROM INSIDE
WATER
HEATER
OPENINGS
(To Adjacent
Roo )
NOTE-Each opening shall have a free area of at least one square
inch (645 mm2) per 1,000 Btu (.29 kW) per hour of the total input ratĆ
ing of all equipment in the enclosure, but not less than 100 square
inches (64516 mm2).
G24M
FURNACE
CHIMNEY
OR GAS
VENT
FIGURE 1
Air from I side
If the confined space that houses the furnace adjoins a
space categorized as unconfined, air can be brought in by
providing two per anent openings between the two
spaces. Each opening ust have a ini u free area of 1
square inch (645 2) per 1,000 Btu (.29 kW) per hour of
total input rating of all gas-fired equip ent in the confined
space. Each opening ust be at least 100 square inches
(64516 2). One opening shall be within 12 inches (305
) of the top of the enclosure and one opening within 12
inches (305 ) of the botto . See figure 1.
Air from Outside
If air fro outside is brought in for co bustion and ventilaĆ
tion, the confined space ust have two per anent openĆ
ings. One opening shall be within 12 inches (305 ) of the
top of the enclosure and one opening within 12 inches (305
) of the botto . These openings ust co unicate diĆ
rectly or by ducts with the outdoors or spaces (crawl or atĆ
tic) that freely co unicate with the outdoors or indirectly
through vertical ducts. Each opening shall have a ini u
free area of 1 square inch (645 2) per 4,000 Btu (1.17
kW) per hour of total input rating of all equip ent in the enĆ
closure. See figures 2 and 3. When co unicating with
the outdoors through horizontal ducts, each opening shall
have a ini u free area of 1 square inch (645 2) per
2,000 Btu (.56 kW) per total input rating of all equip ent in
the enclosure. See figure 4.
When ducts are used, they shall be of the sa e cross-secĆ
tional area as the free area of the openings to which they
connect. The ini u di ension of rectangular air ducts
shall be no less than 3 inches (75 ). In calculating free
area, the blocking effect of louvers, grilles, or screens ust
be considered. If the design and free area of protective covĆ
ering is not known for calculating the size opening required,
it ay be assu ed that wood louvers will have 20 to 25 perĆ
cent free area and etal louvers and grilles will have 60 to
75 percent free area. Louvers and grilles ust be fixed in
the open position or interlocked with the equip ent so that
they are opened auto atically during equip ent operaĆ
tion.
Page 7
EQUIPMENT IN CONFINED SPACE
ALL AIR FROM OUTSIDE
(I let Air from Crawlspace a d Outlet Air to
Ve tilated Attic)
NOTE-The inlet and outlet air openings shall each have a free area of at least one
square inch (645 2) per 4,000 Btu (1.17 kW) per hour of the total input rating of
all equipment in the enclosure.
VENTILATION LOUVERS
(Each end of attic)
OUTLET
AIR WATER
HEATER
INLET
AIR
CHIMNEY OR
GAS VENT
G24M
FURNACE
VENTILATION
LOUVERS
(For unheated crawl space)
FIGURE 2
EQUIPMENT IN CONFINED SPACE
ALL AIR FROM OUTSIDE
(All Air Through Ve tilated Attic)
NOTE-The inlet and outlet air openings shall each have a
free area of at least one square inch (645 mm2) per 4,000
Btu (1.17 kW) per hour of the total input rating of all equipĆ
ment in the enclosure.
CHIMNEY
OR GAS
VENT
WATER
HEATER
OUTLET
AIR
VENTILATION LOUVERS
(Each end of attic)
INLET AIR
(Ends 12" above
botto )
G24M
FURNACE
FIGURE 3
EQUIPMENT IN CONFINED SPACE
ALL AIR FROM OUTSIDE
OUTLET AIR
INLET AIR
WATER
HEATER
CHIMNEY
OR GAS
VENT
NOTE-Each air duct opening shall have a free area of at least
one square inch (645 mm2) per 2,000 Btu (.59 kW) per hour of
the total input rating of all equipment in the enclosure. If the
equipment room is located against an outside wall and the air
openings communicate directly with the outdoors, each openĆ
ing shall have a free area of at least one square inch (645 mm2)
per 4,000 Btu (1.17 kW) per hour of the total input rating of all
other equipment in the enclosure.
G24M
FURNACE
FIGURE 4
Page 8
Setti g Equipme t
The Lennox G24M ulti-position gas furnace can be
installed as shipped in upflow position or in horizontal
position with right-hand or left-hand discharge. The furĆ
nace can easily be converted for downflow applications.
Select a location that allows for required clearances
listed on the unit rating plate. Also consider gas supply
connections, electrical supply, vent connection and
installation and service clearances [24 inches (610 )
at unit front].
NOTE - 1/3 and 1/2 hp blower motors are equipped with eiĆ
ther four flexible mounting legs or three flexible legs and
one rigid leg. The rigid leg is equipped with a shipping bolt
and a flat white plastic washer (rather than the rubber
mounting grommet used with a flexible mounting leg). This
shipping bolt and flat washer must be removed before the
furnace is put into operation. Once the shipping bolt and
washer are removed, the rigid leg will not touch the fan
housing.
Upflow Applicatio s
The Lennox G24M furnace is shipped in a standard upflow
position. Level the furnace using shi s or leveling bolts. AlĆ
low for clearances to co bustible aterials as indicated on
the unit rating plate. Mini u clearances for closet or alĆ
cove installations are shown in figure 5.
In upflow applications, return air can be brought in through
the botto or either side of the furnace. If a furnace with
botto return air is installed on a platfor , ake an airtight
seal between the botto of the furnace and the platfor to
ensure proper and safe operation.
Knockouts are provided on both sides of the furnace cabinet
for installations with side return air. When side return air is
used, seal the botto of the furnace using the panel provided.
An upflow filter rack is available and ust be ordered sepaĆ
rately. The adjustable rack can be installed beneath the furĆ
nace (flush with cabinet edges) for botto return air apĆ
plications or on the side of the furnace for side return air.
NOTE - A sheet metal filter puller is provided along with the
filter kit. In bottom return air applications, filter puller must
be installed between frame and filter to hold filter in place.
6 in. (152 )
0
0
2 in. (51 )
1 in. (25 )
Upflow Applicatio
I stallatio Cleara ces
Ve t
Co ector
Type Type C Type B1
TOP 1 in. (25 )
*FRONT 2 in. (51 )
BACK 0
SIDES 0
VENT 1 in. (25 )
0**FLOOR 0**
*Fro t cleara ce i alcove i stallatio must be 24 i . (610
mm). Mai tai a mi imum of 24 i . (610 mm) for fro t service
access.
** For i stallatio s o a combustible floor, do ot i stall the
fur ace directly o carpeti g, tile or other combustible mateĆ
rials other tha wood floori g.
RIGHT
SIDE
LEFT
SIDE
TOP
BOTTOM
FIGURE 5
UNIT CONVERSION FOR DOWNFLOW APPLICATION
REMOVE
TOP CAP
REMOVE
BOTTOM
REMOVE
FOUR
SCREWS
DISCONNECT
WIRE HARNESS AT
CONTROL BOARD
CONNECTOR
DISCONNECT
IGNITOR & SENSOR
LEADS
REINSTALL
TOP CAP ON
UNIT BOTTOM
REINSTALL
BOTTOM
ON UNIT
TOP
ROTATE HEAT
EXCHANGER
& REINSTALL
RECONNECT
IGNITOR & SENSOR
LEADS
UPFLOW CONFIGURATION DOWNFLOW CONFIGURATION
SINGLE-WALLED VENT
PIPE FROM COMBUSTION
AIR FAN FLUE ADAPTER TO
FURNACE FLUE OUTLET
(Fur ished by i staller)
RECONNECT WIRE
HARNESS AT
CONTROL BOARD
CONNECTOR
FIGURE 6
Page 9
Dow flow Applicatio s
The Lennox G24M furnace is shipped in the upflow configĆ
uration and ust be converted for downflow installation.
Refer to figure 6 and the following steps to convert the unit
for downflow installation:
1 - Place unit on its back and re ove access panel.
2 - Disconnect wire harness jackplug fro control board.
3 - Disconnect ignition lead fro control board.
4 - Re ove four screws securing cabinet top cap to cabiĆ
net.
5 - Re ove four screws holding heat exchanger asse Ć
bly in place. Slide heat exchanger out through top of
cabinet.
6 - Rotate heat exchanger 180o and slide back into cabiĆ
net through top. Resecure using four screws.
7 - Re ove four screws securing cabinet botto piece
to cabinet. Replace with cabinet top cap.
8 - Use four screws to install cabinet botto piece where
cabinet top was.
9 - Reconnect ignition lead to control board.
10- Reconnect wire harness jackplug to control board.
11- Replace unit access panel.
12- Use cord clip located o right side of fur ace to
hold wiri g away from hot surfaces i heati g
compartme t. Install two #10 sheet etal screws in
cabinet top to provide a better air seal.
In downflow applications, the unit can be installed in three difĆ
ferent ways: on non-co bustible flooring, on co bustible
floor using an additive base, or on a reverse-flow cooling cabĆ
inet. Do not drag unit across floor.
Allow clearances to co bustible aterials as outlined on
unit rating plate. Mini u clearances for closet or alcove
installations are outlined in figure 7.
NC**
DOWNFLOW APPLICATION
INSTALLATION CLEARANCES
VENT
CONNECTOR
TYPE
TYPE C TYPE B1
TOP 1 i . (25mm) 1 i . (25mm)
*FRONT 2 i . (51mm) 2 i . (51mm)
BACK
SIDES
VENT 6 i . (152mm) 1 i . (25mm)
NC - No -combustible floor
*Fro t cleara ce i alcove i stallatio must be
a mi . of 24 i . (610mm) for service access.
**With additive base o combustible floor.
BOTTOM NC**
1 i . (25mm) 1 i . (25mm)
1 i . (25mm) 1 i . (25mm)
TOP
BOTTOM
RIGHT
SIDE
LEFT
SIDE
FIGURE 7
A separate downflow filter kit is available for use in downĆ
flow applications.
A-I stallatio o No -Combustible Floori g
1 - Cut floor opening keeping in ind the clearances
listed on the unit rating plate. Also, keep in ind gas
supply and electrical supply, vent connections and
sufficient installation and service clearances. See
table 1 for correct floor opening size.
TABLE 1
NONCOMBUSTIBLE FLOOR OPENING
UNIT Fro t to Rear Side to Side
i mm i mm
G24M-45/60/75 502 388
NOTE-Floor opening dimensions listed are 1/4" (6mm) larger than
unit openings.
19-3/4 15-1/4
G24M-100/120 502 47719-3/4 18-3/4
G24M-140 502 54619-3/4 21-1/2
2 - Flange war air plenu and lower into opening.
3 - Set unit over plenu .
4 - Check to see that an adequate seal is ade.
B-I stallatio o Combustible Floori g
1 - When unit is installed on a co bustible floor, an addiĆ
tive base (ordered separately) ust be installed beĆ
tween the furnace and the floor. See table 2 for openĆ
ing size to cut in the floor.
TABLE 2
ADDITIVE BASE FLOOR OPENING
UNIT Fro t to Rear Side to Side
i mm i mm
G24M-45/60/75 556 440
NOTE-Floor opening dimensions listed are 1/4" (6mm) larger than
additive base openings.
21-7/8 17-5/16
G24M-100/120 556 52821-7/8 20-3/4
G24M-140 556 59721-7/8 23-1/2
G24M UNIT
SUPPLY AIR
PLENUM
ADDITIVE
BASE
PROPERLY
SIZED FLOOR
OPENING
1. Cut correct size floor ope i g
2. Set additive base i to ope i g.
3. Set supply air ple um i to additive base.
4. Set u it.
FIGURE 8
Page 10
2 - After opening is cut, set the additive base into opening.
3 - Check fiberglass strips on additive base to ake sure
they are properly glued and positioned.
4 - Lower supply air plenu into additive base until pleĆ
nu flanges seal against fiberglass strips.
5 - Set unit on additive base so unit flanges drop into pleĆ
nu . Refer to figure 8.
NOTE-Be careful not to damage fiberglass strips.
Check for tight seal.
C-I stallatio o Cooli g Cabi et
1 - Refer to reverseĆflow coil installation instructions for
correctly sized opening in floor and installation of cabiĆ
net.
2 - When cooling cabinet is in place, install furnace so
flanges drop inside cabinet opening.
3 - Seal cabinet and check for air leakage.
Horizo tal Applicatio s
The Lennox G24M furnace can be installed in horizontal
applications in either upflow or downflow configuration
(See figure 6). It is preferable to install the furnace in the
standard upflow configuration, if possible, because the
vent pipe will not interfere with service access for the blowĆ
er. Install two #10 screws in the cabinet botto (upflow conĆ
figuration) or cabinet top (downflow configuration) to proĆ
vide a better air seal. Do ot i stall the fur ace o its
back.
Horizo tal Applicatio
I stallatio Cleara ces
Ve t
Co ector
Type
Type C Type B1
TOP 00
*FRONT 2 in. (51 ) 2 in. (51 )
BACK 00
SIDES 2 in. (51 ) 2 in. (51 )
VENT 6 in. (152 ) 1 in. (25 )
FLOOR 0** 0**
*Fro t cleara ce i alcove i stallatio must be 24 i .
(610 mm). Mai tai a mi imum of 24 i . (610 mm) for
fro t service access.
** For i stallatio s o a combustible floor, do ot i stall
the fur ace directly o carpeti g, tile or other combusĆ
tible materials other tha wood floori g.
BOTTOM
TOP
RIGHT
SIDE
LEFT
SIDE
FIGURE 9
Allow for clearances to co bustible aterials as indicated
on the unit rating plate. Mini u clearances for closet or
alcove installations are shown in figure 9.
Furnaces ay be installed in either an attic or a crawlĆ
space. Either suspend the furnace fro roof rafters or floor
joists, as shown in figure 10, or install the furnace on a platĆ
for , as shown in figure 11.
NOTE - When the furnace is installed on a platform in a
crawlspace, it must be elevated enough to avoid water
damage and to allow the air conditioning coil to drain.
Horizo tal Applicatio
U it Suspe ded i Attic or Crawlspace
1/4 in. ROD
ANGLE
IRON
SUPPORT TIES TO
PREVENT SPREADING
Leave sufficient clearance between rod and unit to
re ove access panel.
FIGURE 10
Horizo tal Applicatio
U it I stalled o Platform
WORKING
PLATFORM
GAS
ENTRY
VENT
PIPE
NOTE - Line contact is perĆ
missible. See the unit rating
plate for clearances.
FIGURE 11