Leuze electronic LSIS 472i Series User manual

LSIS 472i
Smart camera for compartment fine positioning
Original operating instructions
EN 2015/05 - 50129066 We reserve the right to make technical changes

Leuze electronic LSIS 472i 2
© 2015
Leuze electronic GmbH + Co. KG
In der Braike 1
D-73277 Owen / Germany
Phone: [phone]
Fax: [phone]
http://www.leuze.com

Leuze electronic LSIS 472i 3
1 About this document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Used symbols and signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Exemption of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Device overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.2 Performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.4 Device model with heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Connection technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Indicators and operational controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.1 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.2 Control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Functionality of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Check programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3 Diagnostics – image transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.4 Process sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 Mounting with BT 56 mounting device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.3 Mounting with BT 59 mounting device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.4 BPS mounting with M4 fastening screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.2 PWR (supply voltage and switching inputs IO1 … IO4) . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.3 BUS OUT (RS 232 and switching outputs IO5 … IO8) . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.4 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.1 Commissioning the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.2 Mechanically aligning the device via the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.3 Teaching-in the position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.4 Parameter enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9 Extended configuration – Leuze electronic webConfig tool . . . . . . . . . . . . . . . . 29
9.1 Establishing an Ethernet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9.2 Start webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.3 Short description of the webConfig tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.3.1 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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9.3.2 Configuration via the webConfig tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.3.3 Selecting the check program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.3.4 Configure compartment fine positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.3.5 Calibrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.3.6 Configuring image acquisition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.3.7 Configuring the BLOB analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.3.8 Configuring the measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.3.9 Defining changeover of the check programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.3.10 Configuring the digital switching inputs/outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.3.11 Assigning digital switching outputs the measurement values . . . . . . . . . . . . . . . . . . . . 39
9.3.12 Activating display of the target/actual deviation in the display. . . . . . . . . . . . . . . . . . . . 41
9.3.13 Configuring the FTP output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.3.14 Configuring the Ethernet output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
11 Care, maintenance and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11.1 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11.2 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11.3 Disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
12 Service and support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
12.1 What to do should servicing be required? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
13 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
13.1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
13.2 Dimensioned drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
14 Ordering information and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
14.1 Type overview LSIS 472i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
14.2 Cables-Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
14.3 Other accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
15 EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

About this document
Leuze electronic LSIS 472i 5
1 About this document
1.1 Used symbols and signal words
Table 1.1: Warning symbols and signal words
Table 1.2: Other symbols
Table 1.3: Terms and abbreviations
Symbol indicating dangers to persons
NOTICE Signal word for property damage
Indicates dangers that may result in property damage if the measures for dan-
ger avoidance are not followed.
Symbol for tips
Text passages with this symbol provide you with further information.
Symbols for action steps
Text passages with this symbol instruct you to perform actions.
BLOB Binary Large Object
Hole or reflector for positioning
EN European standard
FE Functional earth
FOV Field of View of the smart camera
IO or I/O Input/Output
MAC address Media Access Control address; hardware address of a device in the network
PELV Protective Extra-Low Voltage; protective extra-low voltage with reliable discon-
nection
HBS High-bay storage device
ROI Region of Interest; capture range of the smart camera
UL Underwriters Laboratories

Safety
Leuze electronic LSIS 472i 6
2 Safety
The smart camera of the LSIS 472i series was developed, manufactured and tested in accordance with
the applicable safety standards. It corresponds to the state of the art. The LSIS 472i smart camera without
device heating is “UL LISTED” according to American and Canadian safety standards, i.e., satisfies the
requirements of Underwriters Laboratories Inc. (UL).
The variant with device heating is being prepared.
2.1 Intended use
The LSIS 472i smart camera for compartment fine positioning is designed for optical, contactless fine posi-
tioning of high-bay storage devices in conveyor and storage systems.
Positioning is performed using markings (hole or reflector) in the crossbeams.
2.2 Foreseeable misuse
Any use other than that defined under “Intended use” or which goes beyond that use is considered
improper use.
In particular, use of the device is not permitted in the following cases:
• Rooms with explosive atmospheres
• Circuits relevant to safety
• operation for medical purposes
2.3 Competent persons
Connection, mounting, commissioning and adjustment of the device must only be carried out by competent
persons.
Prerequisites for competent persons:
• They have a suitable technical education.
• They are familiar with the rules and regulations for occupational safety and safety at work.
• They are familiar with the technical description of the device.
• They have been instructed by the responsible person on the mounting and operation of the device.
Certified electricians
Electrical work must be carried out by a certified electrician.
Due to their technical training, knowledge and experience as well as their familiarity with relevant stan-
dards and regulations, certified electricians are able to perform work on electrical systems and indepen-
dently detect possible dangers.
In Germany, certified electricians must fulfill the requirements of accident-prevention regulations BGV A3
(e.g. electrician foreman). In other countries, there are respective regulations that must be observed.
NOTICE
Comply with conditions and regulations!
Observe the locally applicable legal regulations and the rules of the employer's liability insurance asso-
ciation.
NOTICE
Do not modify or otherwise interfere with the device.
Do not carry out modifications or otherwise interfere with the device.
The device must not be tampered with and must not be changed in any way.
The device must not be opened. There are no user-serviceable parts inside.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.

Safety
Leuze electronic LSIS 472i 7
2.4 Exemption of liability
Leuze electronic GmbH + Co. KG is not liable in the following cases:
• The device is not being used properly.
• Reasonably foreseeable misuse is not taken into account.
• Mounting and electrical connection are not properly performed.
• Changes (e.g., constructional) are made to the device.

Device description
Leuze electronic LSIS 472i 8
3 Device description
3.1 Device overview
3.1.1 General information
The LSIS 472i smart camera facilitates fast and simple positioning of high-bay storage devices in conveyor
and storage systems.
• Positioning is designed for a single- or double-deep pallet high-bay warehouse (
Rack Near , Rack
Far
).
• The device detects circular holes or reflectors in crossbeams in the rack construction and determines
the position deviation in the X- and Y-direction relative to the target position.
• The position deviation is output to the control via four digital outputs or via the interface.
• The device can be operated and configured by means of the integrated webConfig tool via the Ether-
net service interface.
The device consists of the following components:
•Camera
• Display and control panel
• Infrared lighting unit
• Evaluation unit with the following interfaces:
• Digital I/O
• Ethernet
•RS 232
The device can optionally be delivered with integrated heater.

Device description
Leuze electronic LSIS 472i 9
1 Display and control panel
2 Camera and lighting unit
3 M4 mounting thread
4 Electrical connections
5 Fastening groove
Figure 3.1: Device construction
Markings
The smart camera detects the following markings:
• Hole: dark marking on light background
• Reflector: light marking on dark background
Which markings (hole or reflector) need to be present in the crossbeam of the rack is dependent on the
working distance and the crossbeam:
•
Rack Near : compartment fine positioning on hole or reflector
•
Rack Far : compartment fine positioning on reflector
3.1.2 Performance characteristics
The most important performance characteristics of the smart camera:
• Positioning accuracy up to ± 2 mm
• Reading distance 250 mm to 1900 mm
• Integrated IR illumination (850 nm infrared LED)
• Integrated display with control panel for alignment and for fast teaching of the position marking (hole
or reflector).
• Measurement value output:
• 4 digital outputs
• Ethernet
1
2
3
5
4

Device description
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• Optionally via MA 2xxi modular connection unit
• Interfaces:
• RS 232 and Ethernet TCP/IP
• PROFINET, PROFIBUS, CANopen, DeviceNet and EtherCat via MA 2xxi modular connection unit
• Alignment via display and webConfig tool
• Diagnostics in Process mode through image transfer via FTP transfer
• Optional model with heating for use to -35 °C
3.1.3 Accessories
Special accessories are available for the smart camera. The accessories are optimally matched to the
smart camera:
• Ready-made connection and interconnection cables for M12 connectors
• Mounting devices for precise mounting
• Reflectors for
Rack Near and Rack Far compartment depths
3.1.4 Device model with heating
The device is optionally available as a model with integrated heating. In this case, heating is permanently
installed ex works.
The heating consists of two parts:
• Optics glass heating
• Housing heater
Features of the integrated heating:
• Extends the application range to -35 °C
• Supply voltage: 24 VDC ± 20 %
• Required conductor cross-section for the power supply: At least 0.75 mm2
Thus, it is not possible to use ready-made cables.
3.2 Connection technology
The device is connected using variously coded M12 connectors.
1 SERVICE: host and service interface (Ethernet); M12 socket (D-coded)
2 PWR: supply voltage (18 V … 30 VDC), IO1 … IO4; M12 plug (A-coded)
3 BUS OUT: RS 232 interface, IO5 … IO8; M12 socket (A-coded)
Figure 3.2: Electrical connections
3
2
1