Table of Contents
1SAFETY PRECAUTIONS........................................................................................................................................................................3
2SPECIFICATIONS...................................................................................................................................................................................4
2.1 Specification of Components.........................................................................................................................................................4
2.2 System Overview and General Specification................................................................................................................................6
2.2.1 System Configuration for Stand-Alone Model ...................................................................................................................................................6
2.2.2 System Configuration for EasyConnect Model..................................................................................................................................................6
2.2.3 System Configuration for OEM Models .............................................................................................................................................................7
2.2.4 System Configuration for OEM ATEX / IECEx Models .....................................................................................................................................8
2.3 General Environmental Conditions................................................................................................................................................9
2.4 Pressure-Flow Curves .................................................................................................................................................................10
2.5 Maximum Static Pressure for Pump Heads................................................................................................................................11
2.6 Basic Dimensions of Main Components .....................................................................................................................................11
3ENGINEERING INFORMATION ...........................................................................................................................................................15
3.1 Sealing and Material Concept .....................................................................................................................................................15
3.2 Power Supply and Consumption.................................................................................................................................................16
3.2.1 Power Consumption.........................................................................................................................................................................................16
3.2.1 Inrush Current..................................................................................................................................................................................................17
3.2.2 Evaluation of Power Supplies..........................................................................................................................................................................17
3.3 Temperature Monitoring ..............................................................................................................................................................17
3.4 Thermal Management..................................................................................................................................................................17
3.5 Hydraulic Circuit Design ..............................................................................................................................................................21
4INSTALLATION.....................................................................................................................................................................................22
4.1 Electrical Installation of Stand-Alone Model................................................................................................................................22
4.1.1 Overview Electrical Schematics of Stand-Alone Driver Interface....................................................................................................................23
4.1.2 Installation Instructions of Power Supply.........................................................................................................................................................24
4.1.3 Installation PLC Interface Signals....................................................................................................................................................................24
4.2 Electrical Installation of EasyConnect Model..............................................................................................................................25
4.2.1 Overview of Connections and Designations....................................................................................................................................................25
4.2.2 Overview Electrical Schematics of Driver Interface.........................................................................................................................................27
4.2.3 Installation Instructions for Power Supply........................................................................................................................................................28
4.2.4 Installation PLC Interface Signals....................................................................................................................................................................28
4.2.5 Installation of RS485 Interface.........................................................................................................................................................................28
4.2.6 Installation of RS485 Fieldbus Multi-Pump System Arrays.............................................................................................................................29
4.2.7 Installation of Fieldbus for Serial Pumping......................................................................................................................................................29
4.3 Electrical Installation of OEM Model............................................................................................................................................30
4.3.1 Overview Wire Designation of Driver Cable....................................................................................................................................................30
4.3.2 Overview Electrical Schematics of Driver Interface.........................................................................................................................................31
4.3.3 Installation Instructions for Power Supply........................................................................................................................................................32
4.3.4 Installation PLC Interface Signals....................................................................................................................................................................32
4.3.5 Installation of RS485 Interface.........................................................................................................................................................................32
4.3.6 Installation of RS485 Fieldbus Multi-Pump System Arrays.............................................................................................................................33
4.4 Mechanical Installation –General Instructions ...........................................................................................................................33
4.5 Mechanical Installation of Stand-Alone and EasyConnect Model..............................................................................................34
4.6 Mechanical Installation of OEM Model........................................................................................................................................34
4.6.1 Mechanical Installation of Water Cooling Module ...........................................................................................................................................34
5OPERATION..........................................................................................................................................................................................35
5.1 Operation of Stand-Alone Model.................................................................................................................................................35
5.1.1 Manual Operation ............................................................................................................................................................................................35
5.1.2 Operation with PLC..........................................................................................................................................................................................35
5.1.3 Extended Menu Functions...............................................................................................................................................................................35
5.1.4 Detailed State Diagram....................................................................................................................................................................................36
5.2 Operation of EasyConnect and OEM Model...............................................................................................................................38
5.2.1 Operation with PLC..........................................................................................................................................................................................38
5.2.2 Operation with Fieldbus (RS485).....................................................................................................................................................................39
5.2.3 Operation with User Panel LUI-B.1..................................................................................................................................................................39
5.2.4 Operation for Serial Pumping. .........................................................................................................................................................................39
5.3 Operation for ATEX / IECEx Application.....................................................................................................................................40
6INSPECTION AND MAINTENANCE....................................................................................................................................................41
6.1 Replacement Interval of the Impeller...........................................................................................................................................41
6.2 Impeller Replacement Procedure................................................................................................................................................41
6.2.1 Preparation.......................................................................................................................................................................................................41
6.2.2 Instructions for Replacement...........................................................................................................................................................................42
7TROUBLESHOOTING ..........................................................................................................................................................................43
7.1 Trouble Shooting with Stand-Alone Model..................................................................................................................................43
7.2 Trouble Shooting with EasyConnect and OEM Models .............................................................................................................43
7.2.1 Troubleshooting for Operation with Driver.......................................................................................................................................................43
7.2.2 Troubleshooting with Levitronix®Service Software.........................................................................................................................................43
7.2.3 Troubleshooting with User Panel LUI-B.1 .......................................................................................................................................................43
8TECHNICAL SUPPORT........................................................................................................................................................................43
9APPENDIX .............................................................................................................................................................................................44
9.1 Regulatory Status.........................................................................................................................................................................44
9.1.1 CE Marking ......................................................................................................................................................................................................44
9.1.2 ATEX / IECEx Certification and Marking .........................................................................................................................................................44
9.1.3 Disposal of Equipment –WEEE Directive 2012/19/EU...................................................................................................................................44
9.2 Symbols and Signal Words..........................................................................................................................................................45