LONCIN LX200AU-2 User manual

FOREWORD
Thanks for purchasing ATV LX200AU-2. This manual includes important safety information.
It provides information about special techniques and skills necessary to ride this vehicle. It also
includes the details to operate and necessary maintenance procedure to perform safely.
IMPORTANT SAFETY MESSAGE:
●PAY ATTENTION TO THE CAUTION AND WARNING LABELS ON THIS ATV.
●READ THIS MANUAL BEFORE OPERATING THIS ATV. MAKE SURE YOU UNDERSTAND ALL
INSTRUCTION. ALSO KEEP ALL INFORMATION IN MIND WHILE OPERATING THIS ATV.
●ANYONE UNDER AGE 16 SHOULD NEVER BE ALLOWED TO OPERATE ATV LX200AU-2.
●KEEP THIS MANUAL IN THE WATERPROOF PLACTIC BAG AND STORED IN THE COMPART-
MENT PROVIDED BY YOUR ATV.
●FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI-
OUS INJURY OR DEATH.
●NEVER CARRY A PASSENGER ON THIS ATV.
A

IMPORTANT NOTICE TO PARENTS AND ADULTS
●THIS ATV IS NOT A TOY.
●YOU SHOULD UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL BE-
FORE YOU LET YOUR CHILD RIDE THIS ATV. THEN BE SURE YOUR CHILD UNDERSTANDS
AND WILL FOLLOW THEM.
●THIS ATV SHOULD ONLY BE OPERATED UNDER THE DIRECT SUPERVISION OF AN ADULT.
●NEVER EXCEED YOUR RIDING CAPABILITIES.
●THIS ATV CAN BE HAZARDOUS TO OPERATE, AVOID EXCESSIVE SPEED, PAVED
SURFACES, SHARP TURNS, AND UNEVEN TERRAIN.
●ADULTS SHOULD ADJUST THE THROTTLE FOR SLOWER SPEEDS.
●NEVER RIDE THIS ATV DURING LOW LIGHT CONDITIONS.
●CHILDREN DIFFER IN SKILLS. SOME CHILDREN MAY NOT BE ABLE TO OPERATE AN ATV
SAFETY. PARENTS SHOULD PERMIT CONTINUED USE ONLY IF THEY DETERMINE THAT
THE CHILD HAS THE ABILITY TO OPERATE THE ATV SAFETY.
●IF YOUR CHILD IS INEXPERIENCED IN RIDING ATV, HE OR SHE SHOULD TAKE A TRAINING
COURSE BEFORE OPERATING THIS ATV.
B

Whenever you see the symbols shown below, heed their instructions. Always
follow safe operating and maintenance practices.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY OR DEATH.
CAUTION
This caution symbol identifies special instruction
Or procedures which, if not strictly observed,could
Result in damage to or destruction of equipment.
NOTE
This note symbol indicates points of particular
in tere st for more efficient and convenient
operation.
WARNING
HAZARD
Failure to heed WARNINGS.
WHAT CAN HAPPEN
WARNINGS identify special instructions or proce-
dures which, if not correctly followed, could result
in serious injury or death.
HOW TO AVOID THE HAZARD
Read all WARNINGS in this manual carefully and
for your safety be sure to follow their instruction.
C

IMPORTANT NOTICE
Off-road vehicle riding is a wonderful sport, and we hope you will enjoy it to the fullest.
This vehicle is designed and manufactured for off-road use only. It is illegal and unsafe to
operate this vehicle on any public road, street and highway.
This vehicle complies with all applicable off-road noise and spark arrester laws and regu-
lations in effect at the time of manufacture. Please check your local riding laws and regulations
before operating this vehicle.
Read this manual carefully and completely before starting your new ATV
It contains important safety information. Never operate this ATV without proper instruction.
Beginner should take a training course before operating this vehicle.
Never allow a child under the age 16 to operate this ATV. Use of this ATV by children under
16 years of age can lead to severe injury of death of the child. Even youths starting at age 16
may not have the skills, abilities, or judgment needed to operate this ATV safety. Therefore
youths starting at age 16 should have adult supervision even after they attend a training course.
To protect your safety, make sure you use your vehicle legally, show concern for the environment,
and respect the rights of other people.
D

TABLE OF CONTENTS
E
SAFETY INFORMATION ..............................1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................2-1
DESCRIPTION AND VEHICLE
IDENTIFICATION .........................................3-1
Identification number records .......................3-1
Vehicle identification number ........................3-1
Description of the vehicle parts.......................3-2
CONTROL FUNCTIONS ..............................4-1
Main switch ................................................4-1
Indicator lights ............................................4-1
Instraments and indicators............................4-1
Handlebar Switches ....................................4-2
Headlight switch .........................................4-2
Engine stop switch ......................................4-2
Start switch................................................4-2
Throttle lever.............................................. 4-3
Speed limiter ..............................................4-4
Brake Lever ........................................4-5
Brake pedal ..........................................4-5
Parking brake .............................................4-6
Fuel cock ...................................................4-7
Fuel tank cap ............................................4-7
Seat .........................................................4-8
PRE-OPERATION CHECKS .........................5-1
Pre-operation check list ...............................5-1
Brakes .......................................................5-2
Fuel ...........................................................5-3
Engine Oil ..................................................5-3
Drive chain .................................................5-3
Throttle lever ...............................................5-3
Battery .......................................................5-3
Switches ....................................................5-4
Fittings and Fasteners .............................. 5-4
Tires ..........................................................5-4

F
OPERATION ...............................................6-1
Starting a cold engine ..................................6-1
To start out and accelerate ...........................6-2
To decelerate ..............................................6-2
Engine break-in ...........................................6-2
Parking ......................................................6-2
Loading ......................................................6-3
RIDING YOUR ATV .....................................7-1
Know you ATV before riding .........................7-1
Ride with gare and judgment ........................7-1
Apparel ......................................................7-2
Pre-operation checks ..................................7-2
Speed limiter ..............................................7-3
Loading and accessories .............................7-3
During operation ..........................................7-4
Exhaust system .........................................7-5
Be careful where you ride .............................7-5
Turning you ATV .........................................7-8
Climbing uphill .............................................7-9
Riding downhill ...........................................7-11
Crossing a slope ........................................7-12
Crossing through shallow water ...................7-13
Riding over rough terrain ..............................7-14
Sliding and skidding ...................................7-14
What to do of if ..........................................7-14
What to do ................................................7-15
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................8-1
Owner’s manual and tool kit ..........................8-1
Maintenance schedule .................................8-2
Checking the spark plug ..............................8-4
Engine oil and oil filter element .....................8-5
Engine oil level measurement .......................8-5
Engine oil replacement ................................8-6
Drive chain .................................................8-6
Drive chain slack adjustment ........................8-7
Lubricating the drive chain ............................8-7
Air filter cleaning .........................................8-8
Air intake restrictor plate removal ..................8-8
Carburetor adjustment .................................8-8

Idle speed adjustment .................................8-9
Valve clearance adjustment ..........................8-9
Cam chain adjustment .................................8-9
Front brake shoe inspection .......................8-10
Rear brake lever adjustment .......................8-10
Cable inspection and lubrication ..................8-11
Wheel removal ............................................8-11
Wheel installation...................................... 8-11
Battery.................................................... 8-12
Replenishing the battery fluid .....................8-12
Fuse replacement ......................................8-12
Troubleshooting charts ..............................8-13
CLEANING AND STORAGE .........................9-1
Cleaning .....................................................9-1
Storage .....................................................9-2
SPECIFICATION .......................................10-1
Maintenance record ...................................11-1
G

SAFETY INFORMATION
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from
other vehicles including motorcycle and cars. A collision or rollover can occur quickly, even during
routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper
precautions.
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
●Read this manual and all labels carefully and follow the operating procedures described.
●Never operate an ATV without proper instruction. Take a training course. Beginners should receive
training from a certified instructor.
●Never allow a child under age 16 to operate ATV without adult supervision, and never allow continued
use of an ATV by a child if he or she does not have the abilities to operate it safely.
●Never carry a passenger on an ATV.
●Never operate an ATV on any public road, street or highway, even a dirt or gravel one.
●Never consume alcohol or drugs before or while operating this ATV.
●Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You should
also wear eye protection (face shield or goggles), gloves, boots, long-sleeved shirt or jacket, and
long pants.
1-1

●Always avoid operating an ATV on any paved surfaces, including driveways, sidewalks, streets and
parking lots.
●Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the ATV.
●Always follow proper procedures for turning as described in this manual. Practice turning at low
speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
●Never operate on excessively rough, slippery or loose terrain until you have learned and practiced
the skill necessary to control the ATV on such terrain. Always be especially cautious on these kinds
of terrain.
●Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation.
●Always inspect your ATV each time you use it to make sure it is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in this manual.
●Never attempt wheelies, jumps, or other stunts.
●Never operate at speeds too fast for your skills or the conditions. Always go at a speed that is proper
for the terrain, visibility and operating conditions, and your experience.
●Never exceed the stated load capacity for an ATV. Cargo should be properly distributed and se-
curely attached. Reduce speed and follow instructions in this manual for carrying cargo or pulling a
trailer. Allow greater distance for braking.
●Never modify an ATV through improper installation or use of accessories.
●Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills
1-2

before attempting larger hills.
●Always follow proper procedures for climbing hills as described in this manual. Check the terrain
carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. Never go
over the top of a hill at high speed.
●Always use the size and type tires specified in this manual. Always maintain proper tire pressure as
described in this manual.
●Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow
proper procedures when operating over obstacles as described in this manual.
●Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling,
use proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards,
follow the special procedure for braking described in this manual. Dismount on the uphill side or to
a side if pointed straight uphill. Turn the ATV around and remount, follow the procedure described in
this manual.
●Always be careful when skidding or sliding. Learn to safety control skidding or sliding by practicing
at low speeds and on level, smooth terrain. On extremely slippery surface, such as ice, go slowly
and be very cautious in order to reduce the chance of skidding or sliding out of control.
●Never operate an ATV in fast flowing water or in water deeper than the recommended in this manual.
Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water.
If necessary, apply them several times to let friction dry out the linings.
1-3

●Always follow proper procedures for going down hills and for braking on hills as described in this
manual. Check the terrain carefully before you start down any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid going down a hill at an angle that will cause the ATV to lean
sharply to one side. Go straight down the hill where possible.
●Always follow proper procedures for crossing the side of a hill as described in this manual. Avoid
hills with excessively slippery or loose surface. Shift your weight to the uphill side of the ATV. Never
attempt to turn the ATV around on any hill until you have mastered the turning technique described
in this manual on level ground. Avoid crossing the side of a steep hill if possible.
●Always check for obstacles before operating in a new area.
1-4

HOW TO AVOID HAZARD
If you swallow some gasoline or breathe a lot of
gasoline vapor, or get some gasoline into your
eyes, see your doctor right away. If gasoline
spills on your skin, wash with water and soap
immediately. If gasoline spills on your clothes,
change your clothes immediately.
WARNING
POTENTIAL HAZARD
Improper handling of gasoline.
WHAT CAN HAPPEN
Gasoline can catch and you could be burned.
HOW TO AVOID THE HAZARD
Always shut down the engine while refueling.
Do not refuel immediately after the engine has
been running and is still very hot. Do not spill
gasoline on the exhaust muffler/pipe or engine
when refueling. Never refuel while smoking, or
while in the vicinity of sparks, open flames, or
other sources of ignition such as the pilot lights
of clothes dryers or water heaters.
When transporting the ATV in another vehicle,
make sure it is placed upright and its fuel cock
is in the “OFF” position. Otherwise, gasoline may
leak out from the
fuel tank or carburetor.
WHAT CAN HAPPEN
Gasoline is poisonous and can cause injuries.
WARNING
POTENTIAL HAZARD
Starting or running the engine in a closed area.
WHAT CAN HAPPEN
Exhaust smokes are poisonous and may cause
people unconsciousness and death within a
short time.
HOW TO AVOID THE HAZARD
Always start and operate your ATV in an area
with adequate ventilation

Read and understand all of the labels on this ATV. They contain important information for
safe and proper operation of your ATV.
Never remove any labels from your vehicle. If any label becomes difficult to read or comes
off, a replacement label is available from your dealer.
LOCATION OF THE WARNING AND SPECIFICATION LABELS
2-1
a
bc
d
a)

b) c)
2-2
d)

DESCRIPTION AND VEHICLE IDENTIFICATION
Identification number records
Record the vehicle identification number and
engine number in the follow spaces provided
for assistance when ordering spare parts from
your dealer or for reference in case the ATV
is stolen.
1. Vehicle Identification Number:
2. Engine Number
Vehicle identification number
The vehicle identification number is stamped
into the frame. This vehicle identification num-
ber is used to identify your ATV.
3-1
The frame number is
stamped on the frame
between the front wheels.
The engine number is stamped
on the left side of the engine
case below the cylinder.

3-2
(A) Throttle lever
(B) Gas cap
(C) Seat
(D) Tool compartment located
under seat
(E) Exhaust
(F) Front wheel
(G) Fuel valve
(H) Rear wheel
Description of the vehicle parts

instruments when the transmission is in neutral.
b) Reverse indicator light “R”
This indicator light comes on and show “R” in the
instruments when the transmission is in reverse.
c) Speedometer indicator
d) Odometer
e) Fuel meter
The fuel meter indicates the amount of fuel in the
fuel tank.The display segments of the fuel meter
disappear towards “E”(Empty) as the fuel level
decreases.
CONTROL FUNCTIONS
WARNING
Indicates a potential hazard that could result
in serious injury or death.
Main switch
Functions of the respective switch positions are
as follows:
ON:
The engine can be started only at this position.
OFF: All electrical circuits are switched off. The
key can be removed in this position.
4-1
Instruments and indicators
ab
cde
F.N.R
a) Neutral indicator light “N”
This indicator light comes on and show “N” in the
(a) Neutral indicator (b) Reverse indicator
(c) Speedometer indicator (d) Odometer (e) Fuel meter

Start switch ( )
Push this switch to let the starter motor crank
the engine.
Handlebar Switches
Placed in left handlebar:
Light switch:
Set the switch to “ ” to turn on the low beam
and the taillight.
Set the switch to “ ” to turn on the high
beam and the taillight.
Set the switch to”OFF” to turn off all the lights.
Engine stop switch
When the switch is in the RUN ( ) position,
the engine will be operated.When the switch
is in OFF( ) position, the engine will not
operate.The engine stop switch controls igni-
tion and can be used at all times to stop the
engine,especially in an emergency. The en-
gine will not start when this switch is in “OFF”
position.
NOTE:
If the starter switch is pushed with the main
switch “ON” and the engine stop switch “OFF”,
the starter motor will be activated but the en-
gine will not start. To start the engine, make
sure the engine stop switch at “RUN” position.
4-2
(a) Brake Lever
(b) Start Switch
(c) Light Switch
(d) Engine Stop Switch

Throttle lever
Accelerate: Press the throttle level.
Decelerate: Release the throttle level. The
spring of the level will return to the position
prior pressing and the engine will return to
an idle. Before starting the engine, check the
Throttle level to make sure it is operating
Smoothly. Make sure it return to idle position
As soon as the level is released.
WARNING
POTENTIAL HAZARD
Malfunction of throttle.
WHAT CAN HAPPEN
The throttle level could be hard to operate,
cause it difficult to speed up or slow down
when you need to. This could cause an
accident.
HOW TO AVOID THE HAZARD
Always check the operation of the throttle
level before you start the engine. If it doesn’t
work smoothly, check for the reason. Cor-
rect the problem before riding this ATV. Con-
sult your dealer if you cannot find or Solve
the problem by yourself.
4-3
(a) Brake Lever
(b)Throttle Adjust-
ing Screw
(c) Throttle Lever

Speed limiter
There is a screw on throttle box, which is designed
to keep the throttle from fully opening, even the
throttle lever is pushed toThe maximum. Screw-
ing in the adjuster limits the maximum engine
power available and decreases the maximum
speed of the vehicle.Your ATV was delivered with
an adjustable speed limiter. We recommends that
all beginners start off with the speed limiter screw
turned in to limit the speed while they learn. Once
the beginner becomes more familiar with operat-
ing the ATV, the screw maybe gradually turned
out to increase maximum speed. Adults should
decide when to adjust the ATV for more power as
the riding skills of their youngster improve. Once
the rider can operate with full skill at top speed
permitted by Adjusting the speed limiter alone.
4-4
WARNING
POTENTIAL HAZARD
Adjust the speed limiter and throttle improper.
WHAT CAN HAPPEN
The throttle cable could be damaged and cause
improper throttle operation. You could lost
control, have accident or be injured.
HOW TO AVOID THE HAZARD
Do not turn the speed adjuster out more than 20
mm (o.8 in).