MasterChef E500 User manual

Manual Revision #: 07302015 AT
ANSI Z21.58-2015 / CSA 1.6-2015
ANSI Z21.58-2015 / CSA 1.6-2015 ANSI Z21.58-2015 / CSA 1.6-2015
ANSI Z21.58-2015 / CSA 1.6-2015
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts claims must be submitted within 30 days of purchase date.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-855-453-2150.
TM
MC
E500 Barbecue
Assembly Manual
85-3106-0 (G45319) Propane
85-3107-8 (G45320) Natural Gas
1 YEAR LIMITED WARRANTY
With Side Burner

DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open ame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department
2. Requires two people to complete the
assembly process.
3. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to assemble
and cook.
WARNING
1. Do not store or use gasoline or other
ammable liquids or vapours in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL AND
PAINTED STEEL PARTS CAN BECOME
VERY HOT.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-855-453-2150
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com

1
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
¼”-20UNCX18 Screw
X 8
φ7 Washer
X 22
φ7 Lock Washer
X 18
φ5 Lock Washer
X 4
φ5 Washer
X 7
M4 Wing Nut
X 1
Control knob
X 1
Rubberized Washer
X 4
Castor Pin
X 1
1 2 3
4 5 6
9
10
13
7
11
8
12
14
KEY # DESCRIPTION PART NUMBER QUANTITY
1 ¼”-20UNCX38 Screw 20120-13038-250 8
2 ¼”-20UNCX18 Screw 20120-13018-250 8
3 ¼”-20UNCX13 Screw 20120-13013-250 6
4 ¼” Nut 30220-13000-250 4
5 φ7 Lock Washer 41400-07000-250 18
6 φ7 Washer 40300-07000-250 22
7 NO.10-24UNCX10 Screw 20124-10010-250 4
8 φ5 Lock Washer 41400-05000-250 4
9 φ5 Washer 40300-05000-250 7
10 M4 Wing Nut 33301-04000-032 1
11 ST4.2X10 Tapping Screw 22500-42010-137 7
12 Rubberized Washer G501-0054-9100 4
13 Control knob G453-0049-9000 1
14 Castor Pin G350-0026-9000 1
15 Venturi Clip, Side Burner G405-0019-9200 1
¼”-20UNCX38 Screw
X 8
¼” Nut
X 4
NO.10-24UNCX10 Screw
X 4
ST4.2X10 Tapping Screw
X 7
¼”-20UNCX13 Screw
X 6
15
Venturi Clip, Side Burner
X 1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
• Rubber Mallot
For correct hardware assembly, always position
the lock washer between the screw and the at
washer.
Lock Washer
Flat Washer
Screw
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are recommended
to complete assembly.

2
PARTS LIST PROPANE FOR 8531060 G45319
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid G453-B400-01
AB 1 Lid handle G432-000J-01
AC 1 Thermometer G432-000K-01
AD 2 Screw for top lid G359-0030-01
AE 2 Lid bumper, front G508-0063-01
AF 2 Lid bumper, rear G303-0038-01
BA 1 Burner box weldment G453-A300-01
BC 4 Main burner G517-7300-01
BD 3 Carryover assembly G614-0095-01
BE 4 Flame tamer G453-0072-01
BF 2 Cooking grate G453-0019-01
BG 1 Warming rack G453-0018-01
BH 1 Upper back panel G453-0010-01
BI 1 Match holder G501-0068-01
CA 1 Manifold assembly, LP G453-A600-01
CB 1 Regulator G606-0008-01
CC 1 Side burner valve, LP G453-0070-01
CD 1 Side burner metal hose G608-0039-01
CF 5 Control knob G453-0049-01
CG 5 Bezel, control knob G501-0031-01
CH1 1 Electronic igniter assembly G409-0021-02
CH2 1 Electronic ignition button G409-0030-01
CI 1 Electrode set, main burner G515-0067-01
CJ 1 Control panel G453-0050-01
CK 1 Heat shield G453-0011-01
CL 1 Grease tray G350-4400-01
CM 1 Right track G453-0013-01
CN 1 Left track G453-0012-01
DA 1 Side burner shelf table, Left G453-0600-01
DB 1 Side burner shelf fascia, Left G453-0021-01
DC 1 Drip pan, side burner G515-0083-01
DD 1 Side burner G453-3400-01
DE 1 Electrode set, side burner G515-0039-01
DF 1 Lid, side burner G501-0070-01
DG 1 Cooking grate, side burner G501-0077-01
DH 1 Side shelf table, Right G453-0700-01
DI 1 Side shelf fascia, Right G453-0022-01
EA 1 Door support rail G453-5000-01
EB 1 Cart side panel, Left G453-0300-01
EC 1 Cart side panel, Right G453-0400-01
ED 1 Bottom shelf, LP G453-0500-02
EE 2 Locking castor G350-0023-01
EF 2 Castor G350-0024-01
EG 1 Left door assembly G453-6900-01
EH 1 Right door assembly G453-7200-01
EI 2 Door handle G453-0053-01
EJ 2 Magnet assembly G501-0016-01
F1 1 Hardware pack G453-B006-01
F2 1 Assembly instructions G453-M019-01
F3 1 Safe use and care manual G453-M015-02
F4 1 Tank screw G505-0047-01

HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL
3
EXPLODED DIAGRAM PROPANE FOR 8531060 G45319
AA
AB
AC
AE
AF
AD
BG BF
BE
BC
BD BD BD
BA
DG DF
DB
DA
DC
DD
EB
ED
CL
CK
EA
CN
BI
CM
DI
CH2
CH1
DH
CI
EC
EE
EF
EJ
EG
F4
BH
CJ CD
CC
CA
DE
CG
CF
EH
EI EI
CB

4
PARTS LIST NATURAL GAS FOR 8531078 G45320
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid G453-B400-01
AB 1 Lid handle G432-000J-01
AC 1 Thermometer G432-000K-01
AD 2 Screw for top lid G359-0030-01
AE 2 Lid bumper, front G508-0063-01
AF 2 Lid bumper, rear G303-0038-01
BA 1 Burner box weldment G453-A300-01
BC 4 Main burner G517-7300-01
BD 3 Carryover assembly G614-0095-01
BE 4 Flame tamer G453-0072-01
BF 2 Cooking grate G453-0019-01
BG 1 Warming rack G453-0018-01
BH 1 Upper back panel G453-0010-01
BI 1 Match holder G501-0068-01
CA 1 Manifold assembly, NG G453-B200-01
CB 1 Natural Gas hose G501-0099-01
CC 1 Side burner valve, NG G453-0076-01
CD 1 Side burner metal hose G608-0039-01
CF 5 Control knob G453-0049-01
CG 5 Bezel, control knob G501-0031-01
CH1 1 Electronic igniter assembly G409-0021-02
CH2 1 Electronic ignition button G409-0030-01
CI 1 Electrode set, main burner G515-0067-01
CJ 1 Control panel G453-0050-01
CK 1 Heat shield G453-0011-01
CL 1 Grease tray G350-4400-01
CM 1 Right track G453-0013-01
CN 1 Left track G453-0012-01
DA 1 Side burner shelf table, Left G453-0600-01
DB 1 Side burner shelf fascia, Left G453-0021-01
DC 1 Drip pan, side burner G515-0083-01
DD 1 Side burner G453-3400-01
DE 1 Electrode set, side burner G515-0039-01
DF 1 Lid, side burner G501-0070-01
DG 1 Cooking grate, side burner G501-0077-01
DH 1 Side shelf table, Right G453-0700-01
DI 1 Side shelf fascia, Right G453-0022-01
EA 1 Door support rail G453-5000-01
EB 1 Cart side panel, Left G453-0300-01
EC 1 Cart side panel, Right G453-0400-01
ED 1 Bottom shelf, NG G453-1000-02
EE 2 Locking castor G350-0023-01
EF 2 Castor G350-0024-01
EG 1 Left door assembly G453-6900-01
EH 1 Right door assembly G453-7200-01
EI 2 Door handle G453-0053-01
EJ 2 Magnet assembly G501-0016-01
F1 1 Hardware pack G453-B006-01
F2 1 Assembly instructions G453-M019-01
F3 1 Safe use and care manual G453-M015-02

5
EXPLODED DIAGRAM NATURAL GAS FOR 8531078 G45320
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL
AA
AB
AC
AE
AF
AD
BG
BF
BE
BC
BD BD BD
BA
DG DF
DB
DA
DC
DD
EB
ED
CL
CK
EA
CN
BI
CM DI
CH2
CH1
DH
CI
EC
EE
EF
EJ
EG
BH
CJ
CD
CC
CA
DE
CG
CF
EH
EI EI
CB

6
1
ASSEMBLY INSTRUCTIONS
14
Upside down view
Close Up
Close Up
Front view
Ensure that the Locking Castors (EE) are rmly
locked in the “ON” position before continuing.
Assemble the Left Side Panel (EB) and the Right
Side Panel (EC), to the Bottom Shelf (ED).
2
YOU WILL NEED:
YOU WILL NEED:
3
14
5 6
X 6
X 1
X 6 X 6
EC
EC
EB
ED
ED
Separate the 2 dierent types of castors: 2
Locking Castors (EE) and 2 Regular Castors (EF).
Note: Regular Castors (EF) need to be
assembled to the front of the Bottom Shelf
(ED), and Locking Castors (EE) need to be
assembled to the back of the Bottom Shelf
(ED), as shown in image A.
Attach the Regular Castor (EF) to the front of the
Bottom Shelf (ED), and use the Pin Tool (#14) to
secure and tighten.
Repeat for remaining 3 castors (EE & EF).
ED
EF
EE
A
EE
EF
Back
Front

7
3
4
ASSEMBLY INSTRUCTIONS
Front View
THIS STEP REQUIRES 3 PEOPLE. DO NOT
ATTEMPT ALONE. EXTREMELY HEAVY!
Position the Top Lid Assembly and Burner Box
Assembly (A & B) onto the Cart Assembly (C), as
shown.
A
C
B
+
Back View
Close Up
EC
Attach the Upper Back Panel (BH) to both the
Left And Right Side Panels (EB & EC).
Attention: Assembly of the Upper Back Panel
(BH) will be completed in Step 7 and 10.
876
YOU WILL NEED:
1
X 2
6
X 2
5
X 2
BH
EB
EC

8
5Assemble the Door Support Rail (EA) to the Left
and Right Upper Side Panels (EB and EC), as
shown.
WARNING: This part may have sharp edges.
Wear protective gloves when assembling.
ASSEMBLY INSTRUCTIONS
Front, left side view
YOU WILL NEED:
1 5 6
X 4 X 4 X 4
76
YOU WILL NEED:
11
X 1
9
X 1
EB
EA
BA
Attach the Match Holder (BI) to the left side panel
of the Burner Box Assembly.
BI
6
Close Up
Front View
EB
EA
EA
EB
EC