Maxx SP5 S User manual

© MAXX GmbH, 2019. All rights reserved. Printed in Germany
Operating instructions
Water sampler
MAXX
SP5 S /-B/-M/-F/-A/-MS
+
SP5 C
SP5 C, SP5 S-B-M-F-A-MS 0250031E Sept_2021

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Remark:
Access code for program changes or changes of system settings:
Password:
Your password:
6299

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Contents
Chapter 1 Specifications........................................................................................................................................5
1.1 Dimensions ..................................................................................................................................................6
Chapter 2 General information.......................................................................................................................7
2.1 Safety information........................................................................................................................................7
2.1.1 Hazard information in this manual.................................................................................................7
2.1.2 Warning labels...........................................................................................................................................8
2.2 General information......................................................................................................................................8
2.2.1 Areas of application ...........................................................................................................................8
2.2.2 Functional description.........................................................................................................................8
2.3Scope ofdelivery..................................................................................................................................................8
Chapter 3 Installation ....................................................................................................................... 10
3.1 Mechanical installation...............................................................................................................................11
3.1.1 Required tools...................................................................................................................................11
3.1.2 Select place of installation ...............................................................................................................12
3.1.3 Unpacking...............................................................................................................................................13
3.1.4 Setup ....................................................................................................................................14
3.2 Electrical connections..........................................................................................................................16
3.2.1 Electrical installation..............................................................................................................17
3.2.1.1 Prepare the electrical installation (SP5 B).....................................................................17
3.2.1.2 Prepare the electrical installation (SP5 C, SP5 S – SP5 S-MS).......................................18
3.2.1.3 Wiring diagram (SP5 B) ....................................................................................................19
3.2.1.4 Wiring diagram (SP5 C, SP5 S – SP5 S-MS)....................................................................19
3.2.1.5 Complete the electrical installation (SP5 B) .....................................................................20
3.2.1.6 Complete the electrical installation (SP5 C, SP5 S – SP5 S-MS).................................... 20
3.3 Commissioning of device...........................................................................................................................21
3.3.1 Hose connection...............................................................................................................................21
3.3.2 Set the single sample volume......................................................................................................24
3.3.2.1 Plastic dosing vessel..........................................................................................................24
3.3.2.2 Glass dosing vessel ..........................................................................................................26
3.3.2.3 Dosing vessel for flow-proportional sampling ...................................................................26
3.3.2.4 Bypass dosing vessel..............................................................................................................27
3.3.2.5 Rinsing water connection and drain (SP5 S-F/SP5 S-A)...................................................28
3.3.2.6 Water circuit diagram (SP5 C, SP5 S-MS).........................................................................29
3.3.3 Prepare sample containers (SP5 B, SP5 C, SP5 S, SP5 S-M, SP5 S-F, SP5 S-MS)........................30
3.3.4 Connect the device to the mains.......................................................................................................31

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Chapter 4 Operation.............................................................................................................................................
32
4.1 Control unit operation45............................................................................................................................32
4.1.1Programming.................................................................................................................................................32
4.1.1.1Keyboardlayout/function........................................................................................................32
4.2 Normal operation.......................................................................................................................................34
4.2.1 Replace sample bottles (SP5 B, SP5 C, SP5 S, SP5 S-M, SP5 S-F).........................................34
4.2.2 Sampling(SP5S-A with 12 or 24 bottles)......................................................................................36
4.2.3 Sampling(SP5S-A with 2 or 4 bottles)..........................................................................................40
Chapter 5 Maintenance and cleaning..........................................................................................................
45
5.1Maintenancetasks..................................................................................................................................................45
5.2Cleaning.....................................................................................................................................................45
5.2.1 Clean housing and distributor unit...................................................................................................45
5.2.2Clean dosing vessel.........................................................................................................................47
5.2.2.1 Clean measuringtube (flow-proportional dosing-system)............................................................49
5.3Troubleshooting.........................................................................................................................................51
5.3.1 Open the housing to change the fuse (SP5 B) .........................................................................51
5.3.2Openthe housingtochange thefuse(
SP5 C, SP5 S – SP5 S-MS
)............................................52
5.3.3Changethe fuse.....................................................................................................................................52
5.3.4Reassemblethehousing (SP5B)..................................................................................................53
5.3.5Reassemblethehousing (
SP5 C, SP5 S – SP5 S-MS
).................................................................54
5.4 Decommissioning and storage of device..................................................................................................54
Chapter 6 Spare parts and accessories ...............................................................................................
55
6.1Spareparts ......................................................................................................................................................55
Chapter 7 Warranty and liability.............................................................................................................
59

Chapter1 Specifications
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Electrics
Power supply
230 V / 50 (opt. 60) Hz., 16 A fuse
Power consumption
Approx. 350 VA
Environment
Medium temperature
0 to +40 °C
Ambient temperature
–20 to +43 °C
Suction height
≤ 8 m
General specifications
Maintenance requirements
Almost Maintenance-free, only cleaning
Weight
See
figure 10, page 15
and
figure 11, page 15
Dimensions (h x w x d)
See f
igure 1
Certification
Certification
CE,
Sampling in accordance with ISO 5667-10, EN16479
Subject to change without prior notice
Only for SP5 C
General specifications
Housing
Double-walled stainless steel (material 1.4301/ SS304) / PS / PC (GF10)
with
50 mm insulation.
Housing separated in sample compartment and control compartment,
each with door.
Protective top made of Styrosun which can be opened for connection and
maintenance works.
- upper door without window
- option: Status LED green/red
Sampling method
Vacuum system
15-320 ml
Bottle variants
Plastic
1 x 25 L, 1 x 50 L, 2 x 10 L
4 x 6,0 L, 4 x 10 L, 4 x 14 L,
12 x 2,9 L, 24 x 1,0 L
Glass
12 x 2,0 L
24 x 1,0 L
Subject to change without prior notice

Specifications
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1.1 Dimensions
SP5 C SP5 S
SP5 B
X
mm Y 1
mm Y 2
mm Z
mm
SP5 C 625 1125 1695 648
SP5 B 760 1100 1640 725
SP5 S 605 1325 1895 645
SP5 S-M 605 1475 2030 645
SP5 S-F 605 1325 1895 645
SP5 S-F (23 Flaschen) 715 1415 2120 810
SP5 S-A (2–12 Flaschen) 605 1325 1895 645
SP5 S-A (24 Flaschen) 715 1415 2120 810
SP5 S-MS 1200 1690 2260 645
figure1 Dimensions

Chapter2 General Information
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Safety information
Pleasereadthe entire manual before the equipment is unpacked, set up or
operated.Pay attention to all danger and caution statements. Personal
injury or damage to the equipment could occur if they are not observed.
To ensure that the protection provided by this equipment is not impaired,
do not use or install this equipment in any manner other than that
specified in this manual.
2.1.1 Hazard information in this manual
DANGER
Indicates a potentially or imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially or imminently hazardous situation that could result in
minor or moderate injury.
Importantnote:
information that requires special emphasis.
Remark:
information that supplements points in the main text.

General Information
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2.1.2 Warning labels
Read all labels and notices attached to the equipment. Personal injury or
damageto the equipment could occur if they are not observed. Any symbol on
the equipment will appear along with a caution statement in the manual.
This symbol, if noted on the instrument, references the user manual for operation
and/or safety information.
This symbol, when noted on a product enclosure or barrier, indicates that a risk of
electrical shock and/or electrocution exists.
This symbol may appear on the product and indicates the need for protective
goggles.
This symbol may appear on the product and identifies the connection point for the
protective ground.
When this symbol appears on the product, it identifies the location of a fuse or a
current limiter.
Electrical equipment marked with this symbol may not be disposed of in European
domestic or public disposal systems after 12 August 2005. In conformity with
European local and national regulations (EU Directive 2002/96/EC), European
electrical equipment users must now return old or end-of-life equipment to the
manufacturer for disposal at no charge to the user.
For return for recycling, please contact the equipment manufacturer or supplier for
instructions on how to return end-of-life equipment, manufacturer-supplied electrical
accessories and all auxiliary items for proper disposal
.
2.2 General information
2.2.1 Areas of application
The equipment is used for sampling aqueous liquids with a
temperature between 0°C and 40°C.
2.2.2 Functional description
The equipment provides temporary storage for liquids of a specified volume so
that they can be analyzed
.
2.2.3 Used Materials
In our devices different materials are used which come into contact with the
sample.
These are depending on the device type PVC, PC, PS, glass, stainless
steel, silicone or PE.
Depending on analysis requirements, we can also offer you alternative
materials, e.g. different types of silicone or Teflon.

General Information
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2.3
Scope of delivery
The equipment is supplied with a tube and a manual.
REMARK: We expressly point out, that not everything what is described or
displayed in this manual, is supplied with your device! The scope of delivery
corresponds to the delivery note.
Figure 2 Scope of delivery (SP5 B)
Figure 3 Scope of delivery (SP5 C, SP5 S – SP5 S-MS)

Chapter3 Installation
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DANGER
Only qualified experts should conduct the tasksdescribed in this section.
DANGER
Select an appropriate installation location for the instrument.
Plan out the mechanical mount before positioning poles or
drilling holes. Make sure the mount has a sufficient bearing
capacity. The dowels must be selected and authorized
according to the condition of the wall.
The manufacturer shall accept no liability if the instrument is
installed incorrectly.
Plan how to lay cables and tubes and their path in advance.
Lay the hoses, data cables and power cables without any
bends so that they do not pose a tripping risk.
Do not connect the electrical supply to the mains if the
equipment has not been wired and fused correctly.
Sufficiently protect the electrical power supply against short
circuits.
For the external power supply, always connect a residual-
current circuit breaker·(trip current max.: 30 mA) between the
mains and the system.
If the equipment is to be installed outdoors, place an overload
protection between mains and system.
Products intended by the manufacturer for outdoor use offer a
higher level of protection against the penetration of liquids and
dust. If these products are connected to a mains outlet with a
cable and plug·rather than a permanently connectedcable,the
plug and outlet are much more susceptible to liquid and dust
penetration. The operator must sufficiently protect the plug and
outlet against liquid and dust penetration in accordance with
local safety regulations. If the instrumentis to be used outdoors, it
must be connected to a suitable outlet with a protection type of at
least IP44 (splash protection).

Installation
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3.1 Mechanical installation
DANGER
Select an appropriate installation location for the instrument.
Plan out the mechanical mount·before positioning poles or drilling holes. Make sure
the mount has a sufficient bearing capacity. The dowels must be selected and
authorized according to thecondition of the wall.
The manufacturer shall accept no liabilityif the instrument is installed incorrectly.
Plan how to lay cablesand tubes and their path in advance.Lay thehoses, data cables
and power cables without any bends so that they do not pose a tripping risk.
Remark:
Forinformationoninstallationwithoptionalaccessories,refertothe
relevantinstallationinstructions.
3.1.1 Required tools
Figure 4 Required tools

Installation
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3.1.2 Select place of installation
Figure 5 Select place of installation

Installation
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Figure 6 Prepare place of installation
3.1.3 Unpacking
Figure 7 Move the equipment from the transport pallet (SP5 B)

Installation
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Figure 8 Move the equipment from the transport pallet (SP5 C, SP5 S-SP5 S-MS) (SP5 C is without
locks/keys)
3.1.4 Setup
Figure 9 Set up the equipment (SP5 B)

Installation
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Figure 10 Set up the equipment (SP5 C, SP5 Sxx)
Figure 11 Set up the equipment (SP5 Sxx)

Installation
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Figure 12 Align and secure the equipment
3.2 Electrical connections
DANGER
Onlyqualified
experts should conduct the tasksdescribed in this section.
DANGER
Do not connect the electrical supply to the mains if the equipment has not
been wired and fused correctly.
Sufficiently protect the electrical power supply against short circuits.
For the external power supply, always connect a residual-current circuit
breaker·(trip current max.: 30 mA) between the mains and the system.
If the equipment is to be installed outdoors, place an overload protection
between mains and system.
If the mains plug·of the power supply cable·is removed, a suitable double-
pole one-way switch must be installed immediately next to the display
unit·with clear labeling for the power supply.
Products intended by the manufacturer for outdooruse offer a higher
level of protection against the penetration of liquids and dust. If these
products are connected to a mains socket with a cable and
plug·rather than a permanently connected cable, the plug and socket
are much more susceptible to liquid and dust penetration. The
operator must sufficiently protect the plug and outlet against liquid
and dust penetration in accordance with local safety regulations. If the
instrument is to be used outdoors, it must be connected to a suitable
outlet with a protection type of at least IP44 (splash protection).

Installation
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3.2.1 Electrical installation
3.2.1.1 Prepare the electrical installation (SP5 B)
Figure 13 Loosen the screws and remove the cover (SB5 B)
Figure 14 Feed cable through (SP5 B)

Installation
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3.2.1.2 Prepare electrical installation (SP5 C, SP5 S-SP5 S-MS)
Figure 15 Loosen the lid screws and open the lid (SP5 C, SP5 S-SP5 S-MS)
Figure 16 Lift up the cover (SP5 C, SP5 S-SP5 S-MS)

Installation
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3.2.1.3 Wiring diagram (SP5 B)
Figure 17 Wiring diagram (SP5 B)
3.2.1.4 Wiring diagram (SP5 C, SP5 S - SP5 S-MS)
Figure 18 Wiring diagram (SP5 C, SP5 S – SP5 S-MS)

Installation
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3.2.1.5 Complete the electrical installation (SP5 B)
Figure 19 Attach cover
3.2.1.6 Complete the electrical installation (SP5 C, SP5 S-SP5 S-MS)
Abbildung 20 Abdeckung zuklappen
If the suction hose is not connected immediately, close the housing lid as described in figure 24, page
22 and figure 25, page 23
This manual suits for next models
6
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