Mazda 6 MPS 2005 Installation guide

TRAINING MANUAL
Mazda6 MPS Supplement

No part of this hardcopy may be reproduced in any form without prior permission of
Mazda Motor Europe GmbH.
The illustrations, technical information, data and descriptive text in this issue, to the best
of our knowledge, were correct at the time of going to print.
No liability can be accepted for any inaccuracies or omissions in this publication,
although every possible care has been taken to make it as complete and accurate as
possible.
©2005
Mazda Motor Europe GmbH
Training Services

Contents
General Information 00
Engine 01
Driveline/Axle 03
SectionTitle
Service Training Mazda6 MPS Supplement

Service Training Mazda6 MPS Supplement

00
General Information

00 General Information
VIN (Vehicle Identification Number) Code.........................................................1
Applicable VIN ................................................................................................1
Engine / Transaxle Combinations......................................................................2
Scheduled Maintenance .....................................................................................3
Features ...............................................................................................................5
Body .....................................................................................................................6
Table of Contents 00 Service Training Mazda6 MPS Supplement

General Information
VIN (Vehicle Identification Number) Code
M6-MPS_00T001
pplicable VIN
0001—
JMZ GG 8 2 L 6 0 1 600001
Serial No.
Plant 0 = Hiroshima, 1 = Hofu
Dummy 0,6 to 9, A to Z
Transmission 6 = 6MTX
Engine Type L = 2.3L (L3 Turbo)
Body style 2 = 4SD
Remarks 8 = 4WD
Vehicle type GG = Mazda6 MPS, Mazda6 (4SD, 5HB)
World manufacturer indication JMZ = Mazda (Europe)
A
European specs:
JMZGG82L60# 60
Service Training Mazda6 MPS Supplement 00-1

General Information
Engine / Transaxle Combinations
• The Mazda6 MPS (Mazda Performance Series) fitted with the L3 Turbo engine is
available in Europe exclusively with the A26MX-R transaxle.
• Power and torque output of the L3 Turbo engine are significantly increased in
comparison to the standard L3 engine:
– Max. output: 191kW (260PS) / 5,500rpm
– Max. torque: 380Nm / 3,000rpm
– Acceleration from 0...100 km/h: 6.6 seconds (under Mazda test conditions)
– Acceleration from 50...100 km/h (3rd gear): 5.9 seconds (under Mazda test
conditions)
– Acceleration from 60...80 km/h (4th gear): 3.0 seconds (under Mazda test conditions)
M6-MPS_00001
1 Power output 3 Engine speed
2 Torque
00-2 Service Training Mazda6 MPS Supplement

General Information
Scheduled Maintenance
Months 12 24 36 48 60 72 84 96 108 120 132 144
X1000 km 5 15 30 45 60 75 90 105 120 135 150 165 180
X1000 miles 3.1 9.4 18.8 28.1 37.5 46.9 56.3 65.6 75.0 84.4 93.8 103.1 112.5
RRRRRRRR R R R R R
RRRRRRRR R R R R R
II
II I I I
FL 22 type *4
Others
II I I I
II
IIII I I I I I I I I
IIII I I I I I I I I
RR R R R R
IIII I I I I I I I I
IIII I I I I I I I I
IIII I I I I I I I I
II I I I
RR
II I I I
II I I I
II
Air filter (if installed)
Replace every 195,000 km (121,900 miles) or 11 years
Replace at first 90,000Km (56,300 miles) or 4 years, after that every 2 years
Replace every 60,000Km (37,500 miles) or 36 months
AIR CONDITIONER SYSTEM (if installed
Brakes lines hoses and connections
Steering operation and linkages
Manual transaxle oil
Rear differential oil
Parking brake
Front and rear suspension and ball joints
Drive shaft dust boots
Power steering fluid, lines, hoses
and connections
Tires (including spare tire)
(with inflation pressure adjustment)
Exhaust system and heat shields
CHASSIS and BODY
Maintenance
interval
Drive belt *3
Engine coolant
Battery electrolyte level and specific gravity
Engine valve clearance
Spark plugs
Evaporation system(if installed)
Engine oil filter *2
Engine oil*2
Disc brakes
Transfer oil
Brake fluid *6
Power brake unit (Brake booster)
and hoses
Maintenance interval (number of momths or km (miles) which ever comes first)
Replace every 75,000 Km (46,900 miles)
EMISSION CONTROL SYSTEM
IGNITION SYSTEM
Fuel lines and hoses
Air cleaner element*1
Cooling system (including coolant level adjustment)
Audible inspect every 120,000km (75,000 miles), if noisy adjust
ENGINE
COOLING SYSTEM
Inspect annualy
FUEL SYSTEM
ELECTRICAL SYSTEM
IIII I I
Body condtion
(for rust, corrosion and perforation)
IIII I I
*6 *7
*7
IIIIIIII I
Replace every 40,000Km (25,000 miles) or 24 months
IIII
I
I
I
I
I
I
I
M6-MPS_00T002
I: Inspect: Inspect and clean, repair, adjust, or replace if necessary.
R: Replace
Service Training Mazda6 MPS Supplement 00-3

General Information
Remarks: Emission control and related systems
• The ignition and fuel systems are highly important to the emission control system and to
efficient engine operation. All inspections and adjustments must be made by an
Authorized Mazda Dealer.
• After the prescribed period, continue to follow the described maintenance at the
recommended intervals.
• Refer below for a description of items marked* in the maintenance chart.
*1: Also inspect and adjust the power steering and air conditioner drive belts, if installed.
*2: If the vehicle is operated under any of the following conditions, change the engine oil and
oil filter more often than recommended intervals:
– Driving in dusty conditions.
– Extended periods of idling or low speed operation.
– Driving for long period in cold temperatures or driving regularly at short distance only.
*3: Use FL22 type coolant in vehicles with the inscription “FL22” on the radiator cap itself or
the surrounding area. Use FL22 when replacing the coolant.
*4: If the vehicle is operated in very dusty or sandy areas, clean and if necessary, replace the
air cleaner element more often than the recommended intervals.
*5: If the brakes are used extensively (for example, continuous hard driving or mountain
driving) or if the vehicle is operated in extremely humid climates, change the brake fluid
annually.
*6: If the vehicle is operated under any of the following conditions, change the rear differential
oil every 45,000 km (28,100 miles):
– Towing a trailer or using a car-top carrier.
– Driving in dusty, sandy or wet condition.
– Extended periods of idling or low speed operation.
– Repeated short trips of less than 16 km (10 miles).
*7: If this component has been submerged in water, the oil should be changed.
*8: This is a full function check of electrical systems such as lights, wiper and washer
systems (including wiper blades), and power windows.
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