MEDCAPTAIN MP-60 User manual

Please read this “Operation Manual” carefully and follow “Precautions for Use” before
using the MP-60 Infusion Pump.
MEDCAPTAIN MEDICAL TECHNOLOGYCO., LTD.
Operation Manual
Infusion Pump MP-60

Intellectual Property and Statement
The intellectual property right of this product and its Service Manual belongs to
MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. (hereinafter short as MEDCAPTAIN).
©2015-2016 All rights reserved MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD.
Without prior approval from MEDCAPTAIN in writing, this Service Manual shall not be
photocopied, modified or translated, fully or partially, by any individual or organization.
, MEDCAPTAIN and are registered trademarks or trademarks of
MEDCAPTAIN.
Statements
MEDCAPTAIN reserves the right for final interpretation of this Service Manual.
MEDCAPTAIN reserves the right to modify the contents of this service manual for a more
accurate and effective service quality. The modified contents should be reflected in the newly
published service manual version.
MEDCAPTAIN is responsible for safety, reliability and performance of this equipment only
in the case that:
Use in accordance with the Operation manual.
All disassembly, replacement, test, modification and repair are executed by qualified
persons approved by MEDCAPTAIN.
All replacement parts, supporting accessories and consumables during the
maintenance are provided by MEDCAPTAIN.
Maintenance records for product are reserved.
Version Information
V1.0
Firstly publish
Publish date：2014.2.28
V2.0
Registration change and content modification
Publish date：2014.5.30
V2.1
Interface Modification
Publish date：2016.3.5

Intellectual Property and Statement
V2.2
Service interval modification and writing mistake correction
Publish date：2016.7.30

After Service
Thank you for using the infusion pump of MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD.
During the warranty period, we provide free after-sale services except the following causes:
Artificially damaged.
Inappropriate use.
The voltage of supply network exceeds the range.
Irresistible natural disasters.
Replacing or using parts, accessories and consumables without approval of
MEDCAPTAIN.
Other troubles not caused by product itself.
If the warranty period is expired, we couldcontinue to provide charged maintaining service.
If you have any question when using the infusion pump, please contact local distributor or
directly contact us at any time.
The after-sales service contact details of Medcaptain Medical Technology Co., Ltd. are as
follows:
Address: 12th Floor, Baiwang Research Building, No.5158 Shahe West Road, Xili,
Nanshan District, Shenzhen, P.R.China
Telephone:[phone]
Fax: [phone]
Postal: 518055
Website: http://www.medcaptain.com
E-mail:[e-mail]
MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. and all local dealers established
after-sales service agencies, can effectively, timely solutions to your problems.
WARNING:
The device should be operated by clinic medical staffs or under the instruction of special
clinic medical staffs. The operator should have been trained on how to use this product.

Contents
1OVERVIEW.................................................................................................. 1
1.1 INTENDED USE ............................................................................................... 1
1.2 CONTRAINDICATION........................................................................................ 1
1.3 PRODUCT FEATURES...................................................................................... 1
2PRECAUTIONS FOR USE ........................................................................... 3
3PRODUCT SPECIFICATIONS...................................................................... 8
4PRODUCT DESCRIPTION......................................................................... 10
4.1 PRINCIPLE OF OPERATION .............................................................................10
4.2 COMPOSITION OF INFUSION PUMP ..................................................................10
4.3 HANDLE .......................................................................................................13
4.4 DROP SENSOR ..............................................................................................13
4.5 POLE CLAMP ................................................................................................13
4.6 NURSE PAGER..............................................................................................14
4.7 ACCESSORIES ACCOMPANIED.........................................................................14
4.8 OPTIONAL ACCESSORIES ...............................................................................14
5PREPARATIONS FOR USE ....................................................................... 15
6OPERATING INSTRUCTIONS ................................................................... 16
6.1 DISPLAY AND KEYS ........................................................................................16
6.2 START UP .....................................................................................................18
6.3 IV SET INSTALLATION .....................................................................................19
6.4 PURGE .........................................................................................................21

Contents
6.5 SETTING THE INFUSION RATE..........................................................................21
6.6 PUNCTURE ...................................................................................................22
6.7 STARTING INFUSION ......................................................................................22
6.8 CHANGE RATE DURING INFUSION ....................................................................23
6.9 BOLUS .........................................................................................................23
6.10 STOPPING INFUSION ......................................................................................24
6.11 REPLACING OR ADJUSTING IV SET ..................................................................24
6.12 TURNING THE POWER OFF.............................................................................25
7SETTING THE INFUSION PUMP ............................................................... 26
7.1 INFUSION SET ...............................................................................................26
7.1.1 Infusionmode ...............................................................................................26
7.1.2 Occlusion Level ...........................................................................................28
7.1.3 Bolus Mode..................................................................................................29
7.1.4 KVO Rate.....................................................................................................29
7.1.5 Brand............................................................................................................29
7.1.6 Relay set.......................................................................................................29
7.1.7 Drip Mode Set..............................................................................................29
7.1.8 NearFinished................................................................................................30
7.2 SYSTEM SET.................................................................................................30
7.2.1 Volume Setting ............................................................................................30
7.2.2 Display SET.................................................................................................30
7.2.3 Internet Set...................................................................................................31
7.2.4 Lock screen Set............................................................................................32
7.2.5 Collection Set...............................................................................................33
7.2.6 Linkage mode...............................................................................................33
7.2.7 PressureUnit.................................................................................................34
7.2.8 Date&Time set.............................................................................................34
7.2.9 Maintenance.................................................................................................34

Contents
7.3 HISTORY ......................................................................................................35
7.4 PATIENT FILE................................................................................................36
7.5 USE INTERNAL BATTERY ................................................................................36
7.6 CONNECTING TO THE <INFUSION CENTRAL MONITORING
SYSTEM>(OPTIONAL) ...............................................................................................38
7.7 NURSE PAGER (OPTIONAL).............................................................................38
7.8 VOICE COMMUNICATION(OPTIONAL) ................................................................38
7.9 CONNECTING A BARCODE SCANNER (OPTIONAL) ..............................................38
7.10 USER-SPECIFIC REQUIREMENTS (OPTIONAL) ...................................................38
7.10.1 Maximum Flow rate.....................................................................................38
8TROUBLESHOOTING................................................................................ 39
8.1 ALARM .........................................................................................................39
8.2 FAULTS AND TROUBLESHOOTING....................................................................40
8.3 TROUBLES AND TROUBLE SHOOTING ...............................................................41
9MAINTENANCE ......................................................................................... 42
9.1 CLEANING,DISINFECTING ..............................................................................42
9.2 PERIODIC MAINTENANCE ...............................................................................42
9.2.1 Checking the Appearance............................................................................42
9.2.2 Checking the Power Cable...........................................................................42
9.2.3 Checking the infusion rate...........................................................................43
9.2.4 Alarm ...........................................................................................................43
9.2.5 Electric and mechanical safety.....................................................................43
9.2.6 Checking the Internal Battery......................................................................43
9.2.7 Replacing the Battery...................................................................................44

Contents
9.3 MAINTENANCE ..............................................................................................44
9.4 STORAGE .....................................................................................................45
9.5 TRANSPORTATION .........................................................................................45
9.6 ENVIRONMENTAL PROTECTION AND RECOVERY ...............................................45
10 INFUSION ACCURACY CHARACTERISTICS ............................................ 46
10.1 FLOW RATE CHARACTERISTICS ......................................................................46
10.2 OCCLUSION CHARACTERISTICS ......................................................................49
APPENDIX A ELECTRON MAGNETIC COMPATIBILITY (EMC)........................... 50
APPENDIX B THE DEFAULT FACTORY SETTINGS............................................ 56
APPENDIX CTOXIC AND HAZARDOUS SUBSTANCES OR ELEMENTS ............ 57

Overview
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1Overview
1.1 Intended use
This product is intended for hospitals to infuse liquid at constant-speed or liquid
medicine continuously through the veins of patients.
1.2 Contraindication
None
1.3 Product Features
MEDCAPTAIN MP-60 is a micro-continuous infusion pump. It ensures constant infusion
speed and accurate dosing volume during longtime infusion.
This infusion pump is used for continuous and micro-volume infusion of liquid or liquid
medicine of little volume and high concentration, including, but are not limited to the
infusion of chemotherapeutic agents, cardiovascular drugs, antineoplastic, oxytocic,
anticoagulant, anesthetic agents.
All current disposable IV sets conform to the standard are supportable.
New IV set conform to the standard can be customized.
Providing eleven occlusion levels and displaying pressure status of the tube.
Maximum infusion rate can be set to 1200mL/h.
Calibration functions for infusion accuracy is available.
Safety design by monitoring infusion states.
Multiple modes of infusion.
Configure with multi-channel infusion workstation, realizing relay infusion function.
WIFI module could be connected to the ICMS to monitor the infusion status.
Nurse call function.
Voice Communication function.
Touchscreen, providing quick and convenient man-machine interface.
Display night mode, reducing light interference to patients and environment.
Connection to barcode scanner function.
Three types of power supply: AC power supply, DC power supply, and internal lithium
battery are available. The lithium battery can power the infusion pump for no less
than 5 hours (at 25ml/h rate).
Double CPU and redundancy design for key units.
Two-way alarm for monitoring the main control circuit and motor drive circuit

Overview
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Independent motor driving CPU and motor subdivided drive chip design.
Setting and giving automatic prompt of maintenance interval.
Modular installation design enables multi-channel pumps among pumps.
Note:
Handle, pole clamp, barcode scanner, WIFI communication module, voice
communication, nurse call and relay infusion function are optional, dependingon the
user’s need.

Precautions For Use
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2Precautions for Use
In this manual, precautions are classified into warning and caution according to the
importance. The meanings are as follows:
WARNING:
The information is about safety and efficiency. Operation against the warning may cause
injuries.
CAUTION:
The information is about guiding suggestions. Operation against the caution may affect
normal use of the product. Read carefully the warnings and cautions in this manual.
WARNING
The infusion pump must be operated by clinical professionals.
The infusion pump cannot be used for blood transfusion.
Prior to use, please check the status of the pump, power cord and other related
accessories to ensure the device could be used normally and safely
Pay extra attention to kinks of the infusion line when it is used for low-infusion. The
smaller the set infusion rate becomes, the longer it takes from the occurrence of
occlusion to its detection, which may suspend the infusion for a long time.
To avoid the risk of fire or explosion, do not use the infusion pump in a flammable or
oxygenated environment.
The altitude difference between the pump and heart position of the patient should not
be larger than 100cm. Smaller difference of the altitude will increase the accuracy of
the pressure sensor’s result.
In the event of tube twisting, filter condensation or intubation occlusion during infusion,
the internal pressure of the infusion tube will increase. Once the causes for occlusion
are removed, too much infusion liquid may be infused into the patient. Therefore,
proper actions should be taken. For example, clamp the infusion tube before
removing the occlusion causes.
To guarantee the infusion safety and alarming function, it is recommended that you
use the IV sets specified by the manufacturer only..
Only the IV set, tube, infusion needle and other medical parts complying with the local
regulations can be used on the infusion pump. Contact your local distributor for more
information.
Operations against the requirements, procedures, warnings and cautions provided in

Precautions For Use
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this manual may cause infusion failure, inadequate, over dosing, or other potential
risks.
It is recommended to install the drop sensor and open the drop monitoring function. A
long time extrusion without moving or replacing the tube may cause an inadequate
infusion.
There should be a regular monitoring by clinical professionals to observe the clinical
situation and infusion pump working conditionwhen using the device,
The power cord or other affiliated lines should be kept properly to avoid any risk of
twining on patient or electrical disturbance.
High-frequency surgical equipment, mobile phone, wireless device and defibrillator
may have interference on the infusion pump. Keep away from such devices while
operating.
To avoid the risk of electric shock, this equipment must only be connected to a supply
mains with protective earth.
If the pump and its related accessories are reaching over the life time, they must be
crapped and disposed in accordance with the local laws or hospital ordinances.
Please contact your local representative for further details.
Do not modify this equipment without authorization of the manufacturer.
When operating the pump or checking the pump's alarm system, the operator shall
be in front of the device, no farther than 1 meter.
There is no patient circuit in this device. The output of the equipment is not
allowed to be accessible to patient.
The operator shall not touch MP-60 and the patient simultaneously.
CAUTION:
The infusion set is treated as the applied part of the pump.
Check the setting values on the prescription and infusion pump.The infusion can be
started when both values are equal.
In order to prevent extra infusion, close the rolling clamp of the IV sets before
separating the IV sets from pump.
Follow the tube replacement alarm on the display interface, replace the IV sets or
move the IV sets tubing more than 10cm, to keep the infusion accuracy continuously.
Ensure that the infusion pump has been fixed tightly on the stand and the stand is
stable. Prevent the pump from collision, dropping mechanical vibration or other
impact of external forces to avoid damage on the pump.

Precautions For Use
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Before pressing the [START] key, check if the infusion speed is correct, especially the
position of the decimal point.
Do not operate on the display with sharp objects. Otherwise, the display may be
damaged.
Occlusion alarm may occur when high-viscosity liquid is infused at high speed
through a thin intravenous needle. Increase the occlusion level or decrease the
infusion speed.
The drop sensor detects drops, but not the flow rate. If the liquid in the drop chamber
keeps dripping into continuous liquid flow, the drop signal cannot be detected.
Infusion pump should be placed without the reach of patients and other irrelevant
personnel.
Avoid direct sunlight, high temperature and high humidity.
Do not disinfect the infusion pump by using high-pressure steam sterilization method.
Before using the internal battery, check the battery to ensure that sufficient power is
available. Recharge, if required.
Ensure that the infusion pump always has a battery installed during operation.
Otherwise, the system may stop without issuing an alarm when external power is
interrupted due to power failure or a short circuit, causing an unsafe condition.
If the infusion pump cannot work as described in this manual for unknown reasons,
stop it and report the details (including IV set, infusion flow, serial number of infusion
pump, and type of infusion liquid) to your local distributor or our customer service
department.
Do not operate on the screen using sharp objects. It may damage the screen.
Do not disassemble or reconstruct the infusion pump without authorization.
Liquid intrusion into the AC power socket, USB or nurse call socket may cause
short-circuiting. While connecting the power cable, check if the connecting parts are
dry. If liquid spills on the infusion pump, clean the pump with a dry wiper. Use after
the service engineer checking.
The maximum temperature at the applied part of the pump may reach 41.1℃, when
running continuously under the highest environment temperate at the highest infusion
rate.
Before use, carefully check if the occlusion pressure test function of the infusion
pump is normal .The Maximum infusion pressure at the end of the infusion tube
generated by the pump may be up to 3500mmHg under the condition of

Precautions For Use
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occlusionwhen sensor failed.
The delay time between the onset of the alarm condition and the representation of the
alarm is no longer than 150ms.

Precautions For Use
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Symbols
Authorized Representative in the European Community
CE Mark: conforms to essential requirements of the Medical
Device Directive 93/42/EEC.
Date of manufacture.
Manufacturer
Specifies serial number
TYPE CF APPLIED PART
Alternating current
Direct current
DISPOSAL: Do not dispose this product as unsorted municipal
waste. Collection of such waste separately for special treatment
is necessary.
CAUTION! Read the accompanying document.
General warning sign
Refer to instruction manual / booklet
IPX2
Level of protection from liquid intrusion
Interference may occur near the devices with below sign.
Nurse pager
ON/OFF
HOME

Product Specifications
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3Product Specifications
Product name
Infusion pump
Model
MP-60
Power supply
AC power supply:
AC 100-240V,50/60 Hz, power consumption 45 VA
External DC power supply: DC 12 V 1A
Internal battery: lithium battery 11.1 V 1500 mAh
Battery model: 154457
Time of battery continuous use: no less than 5 hours (for infusion at 25
mL/h rate with a new battery)
Fuse
T1.6AL 250VAC
Compatible IV sets
All disposable IV sets conform to the standard
Infusion mode
Rate, Time, Weight, Sequence, Relay, Drip Mode
Infusion setting
range
0.1-1200.0mL/h or（0.03-400d/min）
See the least increment in chart 6-3
VTBI setting range
0.1 - 99.99（Least increment 0.01）
100 - 999.9（Least increment 0.1）
1000 - 9999（Least increment 1）
Total volume
display
0-99999.99ml
Accuracy
±5%
Purge operation
1200.0ml/h
Bolus operation
0.1~1200.0ml/h
Automatically calculate the bolus rate by bolus amount, cannot lower
than the current rate.
KVO rate
0.1-5.0mL/h
Air-bubble sensor
Sensitivity: detect air-bubble ≥

Occlusion level
300mmHg~900mmHg，3 levels are available
Alarm
Near Finished, Finished, OCCL, Low Battery, Battery Empty, No
Battery, No Power Supply, The Pump Door Open, Air Bubble , No Drip
Sensor, No Drips, Drips Abnormal, Reminder Alarm , Relay Index
Duplicate, Infusion Start Fail , Standby Time Expired
Special function
Repeat alarming:If there is still alarm after mute alarm sound, it will

Product Specifications
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alarm again in 2 minutes
Event recording: Can store and playback 2000 events maximum
Sound volume: 11 levels are available
Power supply switching: When AC/DC power supply is cut off ,the
infusion automatically switch to internal battery supply
Barcode scanning: Input the patient information by barcode canning
WIFI function
Connect infusion workstation, nurse pager, voice communication
and infusion pump information network
Operating
conditions
Temperature: 5℃to 40℃Humidity:15% to 95% RH
Pressure altitude: 70.0kPa-106.0kPa
Storage conditions
Temperature: -20℃to +55℃Humidity: 10% to 93% RH
Pressure altitude:22.0kPa-107.4kPa
Operation Mode
Continuous operation
Classification
1. Class I / Internally powered equipment;
2. Type CF applied part;
3. IPX2;
4. No sterilization requirement for pump
5. Not category AP / APG equipment;
6. Mode of operation: continuous
Dimensions
202(W) ×74(H) ×133(D)mm
Weight
About 1.6 kg (including battery)
Service Life
10 years
Main safety
standards
IEC60601-1 Medical electrical equipment - Part 1: General
requirements for basic safety and essential performance
IEC60601-2-24 Medical electrical equipment –Part 2-24: Particular
requirements for the safety of infusion pumps and controllers
IEC60601-1-8 Medical electrical equipment -- Part 1-8: General
requirements for basic safety and essential performance -- Collateral
standard: General requirements, tests and guidance for alarm systems
in medical electrical equipment and medical electrical systems
IEC60601-1-2 Medical electrical equipment - Part 1-2: General
requirements for basic safety - Collateral standard: Electromagnetic
compatibility requirements and tests

Product Description
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4Product Description
4.1 Principle of Operation
The MP-60 infusion pump mainly consists of pump shell, display screenand operating
system, monitoring system, alarm system, motor drive system, tubing peristaltic module,
power supply system, drop sensor, WIFI communication module (optional), handle
(optional) and pole clamp (optional).
The infusion pump adopts the dual processor structure, controls the motor precisely,
drives the peristaltic sheet to infuse through the mechanical drive device, monitors the
sensors and infusion process, and provides sound and light alarms.
4.2 Composition of Infusion Pump
1 –Touchscreen
2 –[HOME]key
3 –[ON/OFF]key
4 –[OPEN]key
5 –pump door
6 –Shell
7 –Alarm indicator

Product Description
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1 –Lighting lamp
2 –Depressor
3 –Anti-free-flow clamp
4–Anti-free-flow clamp button
5 –Peristaltic pump plate
6 –Air bubble sensor
7 –Pressure sensor
8 –Infusion tube slit
9 –Catch
Lighting lamp. To provide lighting in a dim environment, so as to install and check the
infusion tube
Depressor and peristaltic plate. Driven by the step motor, press and move the tube to
realize liquid flow
Anti-free-flow clamp. Stop liquid flow and infusion backwards after the pump door
opens
Anti-free-flow clamp button. Press the button and the clamp will automatically open or
close.
Pressure sensor and bubble sensor. Sensors monitor occlusion pressure and air
bubble inside the infusion tube.
Infusion tube slit. At sides of pump to guide the infusion tube in a line behind the
pump door.
Catch. The two catches are used to close the pump door.

Product Description
12 / 57
1 –Battery cover
2 –Threaded hole
3 –Auxiliary alarm
4 –AC power inlet
5 –Combination clamp
6 –External inlet 1
7 –External inlet 2
8 –External inlet 3
9 –Buzzer
10 –Shell
Battery chamber. Replaceable battery inside the chamber.
Threaded hole. To fix the pole clamp, then fix the pump to the IV pole via the pole
clamp.
Auxiliary alarm. Audible alarm sounds when product functions abnormally.
Buzzer. To alarm in high, medium or low level during infusion and enable voice
conversation.
AC power inlet. To connect the external AC power source.
External inlets 1, 2 and 3. The three inlets share the same signal and can be
connected to 3 external devices at the same time. The external devices include drop
sensor, barcode scanner, external DC power cord. The external inlet 1 and 2 could
be used as the interface for the local WLAN.
CAUTION:
Only the accessories or devices specified by the manufacturer allowed to be
connected to the Pump. Otherwise may cause electrical shock. See Table4-1.
The person who connects the devices and accessories to each other or who uses the
devices and accessories is responsible and liable for installation and operation that
complies with IEC/EN 60601-1-1 or clause 16 of IEC 60601-1.
The plug is used as disconnect to the mains supply, do not position the pump so that