Menards MM Concrete EMPIRE FIREPLACE User manual

Approximate Weight: 12,560 lbs
Approximate Size: 7'7"H × 5'10"W × 4'8"D
EMPIRE FIREPLACE
Autumn Blend: 198-6293
Quarry Gray: 198-6290
Sienna: 198-6291
Tan: 198-6292
mmconcrete.com

2
PRODUCT
L Tumbled Belgian Wall
M Tumbled Belgian Wall
M Tumbled Belgian Wall - Color 2
S Tumbled Belgian Wall
S Tumbled Belgian Wall - Color 2
9×9 Tumbled Belgian Paver
QUANTITY
276
177
8
109
55
8
CONCRETE BLOCK MATERIALS
ADDITIONAL MATERIALS
Large
Tumbled Belgian Wall
PRODUCT
Fire Pit Adhesive
1¾"×4' 11 Gauge Tube Steel
Firebrick
Refractory Mortar
DESCRIPTION
10 oz Tube
Square Tube
6 Pack
50 LB Bag
QUANTITY
22
2
27
3
SKU#
638-4313
183-1666
638-1150
189-1185
Medium
Tumbled Belgian Wall
Small
Tumbled Belgian Wall
BELGIAN WALL BLOCKS
Autumn Blend
179-3731
179-3732
179-3733
179-3734
SMALL
COLOR DESCRIPTION
Color of Choice
Color of Choice
2nd Color of Choice
Color of Choice
2nd Color of Choice
Color of Choice
LARGE
179-3650
179-3648
179-3653
179-3640
Quarry Gray
Sienna
Tan
179-3721
179-3722
179-3723
179-3724
MEDIUM
9×9
Tumbeld Belgian Paver
BELGIAN PAVERS
Autumn Blend
COLOR
Quarry Gray
Sienna
179-2778
179-2770
179-2774
9×9

3
A solid foundation is necessary to prevent settling and tilting of each project. We recommend using a
leveling pad, unless local building code requires you to pour a concrete foundation or build another type
of foundation.
FOUNDATION:
• Choose the location for the completed project; place and mark the position of the base layer of blocks.
Once marked, remove the blocks and the organic top soil within the marked area.
• If applicable to your area, create a leveling pad with a non-frost susceptible, well graded, compacted
angular gravel-sand mixture with fines (GW as per ASTM D248). The leveling pad should be a minimum
of 4" to 6" thick. For leveling pads greater than 8” thick, the fill material shall be placed in more than
one lift. Each layer or lift of fill material shall be leveled and compacted to a 95% Standard Proctor
density before moving on.
• Once the top layer of fill material is compacted and level, place the base layer of blocks. The base layer
should sit 1" to 2" below grade to help further prevent shifting. Use additional fill material to level the
base layer as needed.
* If a concrete slab is required, prepare a leveling pad using the procedures listed in the paragraphs above. The concrete
shall have a minimum compressive strength of 2500 psi. A 4" thick concrete slab should be more than sufficient.
A thickened edge and reinforcement of the leveling slabs may be required. Please consult a professional engineer for
specific requirements.
TIPS FOR BUILDING LEVELING PADS:
It is the responsibility of the owner to ensure compliance with all applicable laws, codes and regulations for
any project. Proper safety precautions must be taken prior to and during the construction of each project.
Please follow standard safety guidelines and wear necessary protective equipment when building and using
your new backyard addition.
RESPONSIBILITIES:
• Please research and
follow local building codes
prior to the excavation,
construction and assembly
of your project.
• Exercise caution when you
work with concrete block
designs. Wear protective
safety equipment such as
safety glasses, dust masks,
gloves and a hard hat.
• Whether you plan to build
the project yourself or to
hire a professional, every
project requires a call to
mark your utility lines.
BEFORE YOU BEGIN:
Rubber Mallet
Level
Utility Knife
Caulk Gun
Protective Equipment
Tape Measure
TOOL CHECK LIST:

4
INSTALLATION INSTRUCTIONS
Fasten each layer of block together with ¼" - ⅜" bead of fire pit adhesive on adjacent block faces unless otherwise noted. Refer to the adhesive’s
application instructions for proper use.
Do not over apply adhesive. It may reduce effectiveness. Use mineral spirits to remove any unwanted adhesive.
Follow suggestions on page 3 to build a proper foundation before starting your new project. If not already set, place the first level of block 1”- 2”
below grade, level and fill in any gaps. Use Level 1 as a reference to place the blocks for all remaining levels.
Refer to the illustrations on the following pages to guide you through each step. Prior to adhering each level to the previously laid block, place the
entire level of blocks and check to make sure it fits properly and lays level. Remove small sections at a time to place the adhesive.
Once all levels are complete, clean off any unwanted surface residue with a damp cloth. Wait a minimum of two days before using the fireplace.
INSTALLING FIREBRICK: Firebrick is used to make a “fire box” inside the fireplace, the area where the fire itself is maintained; it doesn’t need to go
the entire height of the fireplace.
1. Begin firebrick installation once you reach LEVEL 14 of your fireplace assembly. Mix refractory mortar according to the instructions on the bag.
2. Once you’ve mixed your mortar, you’ll need to add a skim coat of mortar to the back wall of the firebox. Doing this removes any air gaps, as well as
provides an added layer of heat protection. Trowel mortar directly onto the back wall and smooth into an even layer, approximately 1 /
16“ thick. Let
the mortar cure for 24 hours before you begin laying the firebrick.
3. Install firebrick on the floor of the “fire box” first. Once the floor is done, lay the back wall, then the side walls. Firebrick should set like a veneer by
applying ONLY refractory mortar to the back of the firebrick. Remove excess mortar with a trowel. Mortar joints should be ⅛”-⅜” thick.

5
FIREPLACE DIMENSIONS
TABLE OF CONTENTS
Materials List
Tool Check List
Foundation Guidelines
Level 1 - Level 2
Level 3 - Level 4
Level 5 - Level 6
Level 7 - Level 8
Level 9 - Level 10
Level 11 - Level 12
Level 13 - Level 14
Level 15 - Level 16
Level 17 - Level 18
Level 19 - Level 20
Level 21 - Level 22
Level 23 - Level 24
Level 25 - Level 26
Level 27 - Keystone
Finished Elevations
Use & Care Instructions
Refractory Mortar Instructions
2
3
3
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

6
LEVEL 1 LEVEL 2
(40) L Belgian Wall Block
Fasten each layer of block together with ¼” - ⅜” bead of
adhesive on all adjacent block faces unless otherwise noted. Refer
to the adhesive’s application instructions for proper use.
(40) L Belgian Wall Block

7
LEVEL 3 LEVEL 4
(35) L Belgian Wall Block
(8) 9×9 Belgian Paver Stones
(10) S Belgian Wall Block

8
LEVEL 5 LEVEL 6
(12) L Belgian Wall Block
(12) S Belgian Wall Block
(17) L Belgian Wall Block
(4) M Belgian Wall Block
(4) S Belgian Wall Block

9
LEVEL 7 LEVEL 8
(12) Belgian Large Wall Block
(11) L Belgian Wall Block
(12) M Belgian Wall Block
(4) S Belgian Wall Block

10
LEVEL 9 LEVEL 10
(16) L Belgian Wall Block
(20) M Belgian Wall Block
(2) M Belgian Wall Block - Color 2
(4) S Belgian Wall Block
(2) M Belgian Wall Block - Color 2

11
LEVEL 11 LEVEL 12
(22) L Belgian Wall Block
(4) M Belgian Wall
(2) M Belgian Wall Block - Color 2
(4) S Belgian Wall
(2) M Belgian Wall Block - Color 2

12
LEVEL 13
(9) L Belgian Wall Block
(8) M Belgian Wall Block
(16) S Belgian Wall Block
LEVEL 14
(3) L Belgian Wall Block
(11) M Belgian Wall Block
(35) S Belgian Wall Block
2 Stacked S Belgian Wall Blocks

13
LEVEL 15 LEVEL 16
(4) L Belgian Wall Block
(16) M Belgian Wall Block
(2) 1¾” × 4’ Square Tube Steel
(27) Firebrick 6-packs
See page 4 for instructions on
firebrick installation.

14
LEVEL 17 LEVEL 18
(4) L Belgian Wall Block
(16) M Belgian Wall Block
(4) L Belgian Wall Block
(16) M Belgian Wall Block

15
LEVEL 19 LEVEL 20
(13) L Belgian Wall Block
(8) M Belgian Wall Block
(4) L Belgian Wall Block
(16) M Belgian Wall Block

16
LEVEL 21 LEVEL 22
(5) L Belgian Wall Block
(14) M Belgian Wall Block
(2) S Belgian Wall Block
(4) L Belgian Wall Block
(10) M Belgian Wall Block
(2) S Belgian Wall Block
(28) S Belgian Wall Block - Color 2

17
LEVEL 23 LEVEL 24
(4) L Belgian Wall Block
(10) M Belgian Wall Block
(9) S Belgian Wall Block
(3) L Belgian Wall Block
(12) M Belgian Wall Block

18
LEVEL 25 LEVEL 26
(7) S Belgian Wall Block (14) L Belgian Wall Block
(8) S Belgian Wall Block - Color 2

19
LEVEL 27
(4) S Belgian Wall Block - Color 2
KEYSTONE
(15) S Belgian Wall Block - Color 2
Begin by adhering keystone blocks together; wait until the
adhesive has completely dried before attaching the keystone.
Refer to manufactures specification on dry times. Then, using
2×4’s and straps to hold the keystone tight against the fireplace,
attach the keystone to the fireplace, centered to hide the steel
tubes. Do not over apply adhesive; over applying adhesive can
adversely affect how well it bonds to the block.

20
FIREPLACE ELEVATIONS
Right View
Back View
Left View
Front View
Top View