Mercedes-Benz Sprinter 200 User manual

1
Contents
1 Service products
Introduction 
Warranty 
Service products 
(QJLQHRLO  
&RRODQW  
%UDNHIOXLG  
Intervals at a Glance 
Maintenance - without ASSYST
maintenance computer 
,QWHUYDOVDQGHQJLQHRLOJUDGHV 
Special maintenance requirements
'XVWILOWHU&RPELQDWLRQILOWHU 
'LHVHOSDUWLFOHILOWHU  
2 Maintenance service
Oil service Plus and maintenance
service 
Work in addition to engine oil
replacement *  
Work in addition to maintenance
service* 
Special maintenance service* 
3Confirmations
Body builder 
Delivery/handover inspection  
Oil service Plus/Maintenance service/
Additional work during maintenance
service 

2
General
Introduction
1
2
4
7KLV0DLQWHQDQFH%RRNOHWLVLQWHQGHGWR
VHUYHDVDJXLGHWRWKHPDLQWHQDQFH
UHTXLUHPHQWVRI\RXUYHKLFOH
,QRUGHUWRHQVXUHWKDW\RXUYHKLFOHFRQWLQ
XHVWRRSHUDWHUHOLDEO\SOHDVHHQVXUHWKDW
WKHZRUNZHKDYHVSHFLILHGLVFDUULHGRXW
UHJXODUO\DQGLQJRRGWLPH
$OZD\VKDYHPDLQWHQDQFHZRUNFDUULHGRXW
DWDQDXWKRUL]HG6SULQWHUGHDOHUZKLFKKDV
WKHQHFHVVDU\VSHFLDOLVWNQRZOHGJHDQG
WRROVWRFDUU\RXWWKHZRUNUHTXLUHG
'DLPOHU&KU\VOHUUHFRPPHQGVWKDW\RXXVH
DQDXWKRUL]HG6SULQWHUGHDOHUIRUWKLVSXU
SRVH
$OOZRUNUHOHYDQWWRVDIHW\RURQVDIHW\
UHODWHGV\VWHPVPXVWEHFDUULHGRXWDWDQ
DXWKRUL]HG6SULQWHUGHDOHU
0DLQWHQDQFHZRUNGRHVQRWLQFOXGHUHSDLU
ZRUN5HSDLUZRUNPXVWEHLQYRLFHGVHSD
UDWHO\
0DLQWHQDQFHZRUNZLOOEHFRQILUPHGLQWKLV
ERRNOHWDQDXWKRUL]HG6SULQWHUGHDOHU
ZKLFKGRHVWKHZRUN
'DLPLOHU&KU\VOHUYHKLFOHVXQGHUJRFRQWL
QXRXVGHYHORSPHQW:HWKHUHIRUHDVN\RX
WRDSSUHFLDWHWKDWWHFKQLFDOSURJUHVVFDQ
DOVRDIIHFWWKHVFRSHRIPDLQWHQDQFHZRUN
Risk of accident and injury G
$OZD\VKDYHPDLQWHQDQFHZRUNFDUULHGRXW
LQJRRGWLPH)DLOXUHWRGRWKLVFDQOHDGWR
PDOIXQFWLRQVRUIDXOWVLQV\VWHPVWKDWPD\
EHYLWDOWRVDIHW\7KLVFRXOGFDXVHDQDFFL
GHQWWKHUHE\HQGDQJHULQJ\RXUVHOIRU
RWKHUV
Risk of injury G
3OHDVHPDNHVXUHWKDW\RXUHDGWKHWHFKQL
FDOGRFXPHQWDWLRQVXFKDVWKH2ZQHU·V
0DQXDODQG6HUYLFH,QIRUPDWLRQEHIRUHFDU
U\LQJRXWDQ\PDLQWHQDQFHZRUN

3
General
Introduction
1
2
4
<RXUYHKLFOHLVHTXLSSHGZLWKWKHASSYST
“Active Service System”7KLVPHDQV
WKDWWKHGLIIHUHQWORDGVWRZKLFKWKH
YHKLFOHLVVXEMHFWHGGXULQJRSHUDWLRQDUH
GHWHUPLQHGLQGLYLGXDOO\6HQVRUVGHWHFW
WKHDFWXDOORDGRQWKHHQJLQHRLODFFRUGLQJ
WRWKH
(QJLQHRLOOHYHO
2LOWHPSHUDWXUH
&RRODQWWHPSHUDWXUH
(QJLQHVSHHG
5RDGVSHHG
(QJLQHORDGHWF
DQGXVHWKLVDVDEDVLVIRUFDOFXODWLQJWKH
VHUYLFHVFRSHUHTXLUHGIRU\RXUYHKLFOH
$ERXWDPRQWKEHIRUHWKHVHUYLFHLVGXH
WKHPXOWLIXQFWLRQGLVSOD\LQGLFDWHV
ZKHWKHU
96HUYLFH$RLOVHUYLFHSOXV
RU
´6HUYLFH%PDLQWHQDQFHVHUYLFH
VKRXOGEHFDUULHGRXW7KHGLVSOD\DSSHDUV
IRUDSSUR[LPDWHO\VHFRQGVDIWHU\RX
KDYHVZLWFKHGRQWKHLJQLWLRQ7KHUHPDLQ
LQJGLVWDQFHLQPLOHVNLORPHWUHVRUWKHUH
PDLQLQJSHULRGLQGD\VLVDOVRVKRZQDWWKH
VDPHWLPH:KHQWKHUHPDLQLQJSHULRGLQ
GD\VLVGLVSOD\HGWKHÈV\PEROLVDOVR
VKRZQ
,IWKHVHUYLFHGXHGDWHKDVEHHQH[FHHGHG
7KHVHUYLFHGLVSOD\ZLOOIODVKIRUVHF
RQGVLQWKHPXOWLIXQFWLRQGLVSOD\DIWHU
WKHLJQLWLRQKDVEHHQVZLWFKHGRQ
$PLQXVVLJQDSSHDUVEHIRUHWKHVHUY
LFHGXHGDWH
$QDXWKRUL]HG6SULQWHUGHDOHUZLOOUHVHWWKH
VHUYLFHGLVSOD\DIWHUHYHU\VHUYLFHRLOVHUY
LFHSOXVRUPDLQWHQDQFHVHUYLFH
)XUWKHULQIRUPDWLRQDERXWWKH$66<67
VHUYLFHLQGLFDWRUFDQEHIRXQGLQWKH´2S
HUDWLRQµVHFWLRQRIWKH2ZQHU·V0DQXDO

4
General
Warranty
1
2
4
7KH6SULQWHU'HDOHULVDW\RXUGLVSRVDOIRU
PDLQWHQDQFHZRUN(DFKRIWKHVHGHDOHUV
KDVWKHHTXLSPHQWDQGWRROVWKHVSHFLDOO\
WUDLQHGVNLOOHGDQGH[SHULHQFHGSHUVRQQHO
DQGUHFHLYHVUHJXODUWHFKQLFDOLQVWUXFWLRQ
IURP'DLPOHU&KU\VOHU9DQV//&WRHQVXUH
WKDW\RXUYHKLFOHLVLQVSHFWHGDQGPDLQ
WDLQHGWKRURXJKO\DQGLQDFFRUGDQFHZLWK
WKHODWHVWSURFHGXUHV
3OHDVHIROORZWKHLQVWUXFWLRQVJLYHQLQWKLV
VHUYLFHERRNOHWDQGHQVXUHWKDWWKH\DUH
REVHUYHGHYHQLI\RXKDQGWKHYHKLFOHRYHU
WRDWKLUGSDUW\IRUXVHRUFDUH
%\QRWREVHUYLQJWKHVHLQVWUXFWLRQV\RX
PD\YRLG\RXUZDUUDQW\ULJKWV
,IWKHVSHFLILHGRLODQGPDLQWHQDQFHVHUY
LFHVDUHQRWFDUULHGRXWUHJXODUO\RUDWWKH
WLPHLQWHUYDOVVSHFLILHGDGHFLVLRQDVWR
WKHYDOLGLW\RIDZDUUDQW\FODLPFDQRQO\EH
PDGHDIWHU'DLPOHU&KU\VOHU9DQV//&KDV
LQYHVWLJDWHG\RXUFODLP
7KHXVHRIVSHFLDOOXEULFDQWDGGLWLYHVLVQRW
UHFRPPHQGHG
7KHXVHRIVXFKDGGLWLYHVPD\DIIHFW\RXU
ZDUUDQW\ULJKWV
:LWKUHJDUGWROHJDOVWLSXODWLRQVFRQFHUQ
LQJHPLVVLRQVFRQWUROSOHDVHQRWHWKDW
HQJLQHVKDYHWREHVHUYLFHGDQGDGMXVWHG
LQDFFRUGDQFHZLWKVSHFLDOLQVWUXFWLRQV
DQGXVLQJVSHFLDOPHDVXULQJHTXLSPHQW
0RGLILFDWLRQVWRRULQWHUIHUHQFHZLWKWKH
HPLVVLRQVFRQWUROV\VWHPVDUHQRWSHUPLV
VLEOH
$OODXWKRUL]HG6SULQWHU'HDOHUVDUHIDPLOLDU
ZLWKWKHUHOHYDQWDQGDSSOLDEOHUHJXODWLRQV

5
General
Service products
1
2
4
6HUYLFHSURGXFWVDUH
)XHO
/XEULFDQWVHJ HQJLQHRLOWUDQVPLV
VLRQRLOK\GUDXOLFIOXLGJUHDVH
$QWLIUHH]HFRRODQW
%UDNHIOXLG
$SSURYHGVHUYLFHSURGXFWVDUHOLVWHGLQWKH
Owner’s Manual Chapter: Service Prod-
ucts and Capacities,QIRUPDWLRQRQ
WKHVHVSHFLILFDWLRQVFDQEHREWDLQHGIURP
DQDXWKRUL]HG6SULQWHUGHDOHU
)RUQRWHVRQFDSDFLWLHVVHHWKHTechnical
dataVHFWLRQRIWKH2ZQHU·V0DQXDO
Environmental note H
'LVSRVHRIVHUYLFHSURGXFWVLQDQHQYLURQ
PHQWDOO\UHVSRQVLEOHPDQQHU
Risk of injury G
6HUYLFHSURGXFWVFRQVWLWXWHDKHDOWKKD]DUG
7KH\FRQWDLQWR[LFDQGFDXVWLFLQJUHGLHQWV
6HUYLFHSURGXFWVDUHKLJKO\IODPPDEOH
3OHDVHIROORZWKHLQVWUXFWLRQVEHORZWRDYRLG
LQMXULHVWR\RXUVHOIDQGRWKHUV
$YRLGLQKDOLQJYDSRXUV,QHQFORVHGVSDFHV
DOZD\VHQVXUHWKHUHLVVXIILFLHQWYHQWLODWLRQ
WRDYRLGSRLVRQLQJ
6HUYLFHSURGXFWVPXVWQRWFRPHLQWRFRQ
WDFWZLWKWKHVNLQH\HVRUFORWKLQJ,QWKH
HYHQWRIFRQWDFWZLWKWKHVNLQFOHDQWKHDI
IHFWHGDUHDZLWKVRDSDQGZDWHUWRSUHYHQW
DFLGEXUQVRUDQ\RWKHULQMXULHV
,QWKHHYHQWRIFRQWDFWZLWKWKHH\HVULQVH
WKHPWKRURXJKO\ZLWKSOHQW\RIFOHDQZDWHU
,IDQ\VHUYLFHSURGXFWLVVZDOORZHGFRQVXOW
DGRFWRULPPHGLDWHO\
,IDVHUYLFHSURGXFWVKRXOGJHWRQ\RXU
FORWKHVFKDQJHWKHPLPPHGLDWHO\WRDYRLG
WKHULVNRIWKHPFDWFKLQJILUHRUDQ\RWKHULQ
MXULHV
.HHSDZD\IURPILUHDQGRSHQIODPHVDQG
UHIUDLQIURPVPRNLQJZKHQKDQGOLQJVHUYLFH
SURGXFWVGXHWRWKHLUKLJKO\IODPPDEOHQD
WXUH
.HHSVHUYLFHSURGXFWVRXWRIWKHUHDFKRI
FKLOGUHQ
2EVHUYHWKHVDIHW\QRWLFHVRQWKHVHUYLFH
SURGXFWFRQWDLQHUVUHJDUGLQJWR[LFLW\ULVNRI
DFLGEXUQVDQGULVNRIILUH

6
General
Service products
1
2
4
7KHPD[LPXPWLPHEHWZHHQFKDQJLQJWKH
RLOZLOORQO\EHDFKLHYHGLIDSDUWLFXODUO\
KLJKJUDGHHQJLQHRLOLVXVHGH JLQ
DFFRUGDQFHZLWKVKHHWQRRU
RIWKHOwner’s manual Chap-
ter Service Products and Capacities)
7KH6$(FODVVYLVFRVLW\RIWKHHQJLQHRLO
PXVWEHVHOHFWHGLQDFFRUGDQFHZLWKWKH
DYHUDJHDLUWHPSHUDWXUHIRUWKHWLPHRI
\HDU
7KHXVHRIXQDSSURYHGHQJLQHRLOVPD\
OLPLW\RXUZDUUDQW\HQWLWOHPHQW
2QYHKLFOHVZKLFKRSHUDWHLQVWUHQXRXV
FRQGLWLRQVHJH[WUHPHO\VKRUWGLVWDQFHV
ZLWKIUHTXHQWHQJLQHVWRSVWKHRLOFKDQJH
LQWHUYDOFDQEHUHGXFHGZLWK$66<677KH
LQWHUYDOVIRUWKHRWKHUPDLQWHQDQFHSRVL
WLRQVDUHQRWDIIHFWHGE\WKLV
,QWKHFDVHRIORZYHKLFOHPLOHDJHVFKDQJH
WKHHQJLQHRLODQGUHSODFHWKHILOWHURQGLH
VHODQGJDVROLQHHQJLQHVafter no more
than 2 years.
,QIRUPDWLRQLVDYDLODEOHIURPDQ\
DXWKRUL]HG6SULQWHUGHDOHU
Engine oil Coolant
Risk of poisoning G
&RRODQWFRQWDLQVWR[LFFRPSRQHQWV6KRXOG
FRRODQWEHVZDOORZHGFRQVXOWDGRFWRULP
PHGLDWHO\
&RRODQWPXVWQRWFRPHLQWRFRQWDFWZLWKWKH
VNLQH\HVRUFORWKLQJ&OHDQDQ\DIIHFWHGDU
HDVZLWKVRDSDQGZDWHU,QWKHHYHQWRIFRQ
WDFWZLWKWKHH\HVULQVHWKHPWKRURXJKO\
ZLWKFRSLRXVDPRXQWVRIFOHDQZDWHU
&KDQJHRXWRIFRQWDPLQDWHGFORWKLQJLPPH
GLDWHO\

7
General
Service products
1
2
4
$FRRODQWLVDGGHGDWWKHIDFWRU\ZKLFK
HQVXUHVDGHTXDWHDQWLIUHH]HDQGDQWLFRU
URVLRQSURWHFWLRQ
7KHFRRODQWLVDPL[WXUHRIZDWHUDQGDFRU
URVLRQLQKLELWRU DQWLIUHH]H:LWKLQWKH
FRROLQJV\VWHPWKHFRRODQWHQVXUHV
DQWLFRUURVLRQSURWHFWLRQ
DQWLIUHH]HSURWHFWLRQ
DKLJKHUERLOLQJSRLQW
)RUUHDVRQVRIDQWLFRUURVLRQSURWHFWLRQ
DQGWRLQFUHDVHWKHERLOLQJSRLQWWKHFRRO
DQWLVDGGHGWRWKHFRROLQJV\VWHPDOO\HDU
URXQG²HYHQLQFRXQWULHVZLWKKLJKWHP
SHUDWXUHV
&KHFNWKHDQWLIUHH]HFRUURVLRQLQKLELWRU
FRQFHQWUDWLRQLQWKHFRRODQWWZLFHD\HDU
+DYHWKHFRRODQWUHQHZHGevery
15 years/after a maximum of
180,000 miles (288,000 km)
)RULQIRUPDWLRQFRQFHUQLQJFDSDFLWLHVVHH
WKHTechnical data VHFWLRQRIWKH2ZQHU·V
0DQXDO
7RDYRLGGDPDJHWRWKHFRROLQJV\VWHP
RQO\XVHDQDSSURYHGFRUURVLRQLQKLELWRU
DQWLIUHH]HDGGLWLYH
:KHQHYHUWKHFRRODQWLVUHQHZHGDFRQ
FHQWUDWLRQRIE\YROXPHRIFRUURVLRQ
LQKLELWRUDQWLIUHH]HVKRXOGEHPDLQWDLQHG
7KLVSURYLGHVDQWLIUHH]HSURWHFWLRQGRZQ
WR² )² &
'RQRWH[FHHGDFRQFHQWUDWLRQRIE\
YROXPHDQWLIUHH]HSURWHFWLRQGRZQWR
DSSUR[LPDWHO\²) >² &@VLQFHWKH
KHDWGLVVLSDWLRQSURSHUWLHVGHWHULRUDWHDW
KLJKHUFRQFHQWUDWLRQV
,QWKHHYHQWRIFRRODQWORVVGRQRWDGG
ZDWHUDORQHEXWVXIILFLHQWDQWLIUHH]HFRU
URVLRQLQKLELWRUWRPDLQWDLQWKHFRUUHFW
FRQFHQWUDWLRQ
7KHZDWHULQWKHFRRODQWPXVWVDWLVI\FHU
WDLQUHTXLUHPHQWV7KHVHDUHRIWHQPHWE\
PDLQVVXSSO\GULQNLQJZDWHU7KHZDWHU
PXVWEHVSHFLDOO\WUHDWHGLIWKHZDWHUTXDO
LW\GRHVQRWFRPHXSWRWKHUHTXLUHGVWDQG
DUGV
$Q\DXWKRUL]HG6SULQWHUGHDOHUZLOOJODGO\
DGYLVHDQGDVVLVW\RXLI\RXUHTXLUHIXUWKHU
LQIRUPDWLRQDERXWRSHUDWLQJVDIHW\DQG
URDGVDIHW\ZKHQGULYLQJ\RXUYHKLFOH

8
General
Service products
1
2
4
2QO\XVHGEUDQGVZKLFKKDYHEHHQWHVWHG
DQGDSSURYHG²REVHUYHWKHFRUUHFWERLOLQJ
SRLQW
,QWKHFRXUVHRILWVVHUYLFHOLIHWKHERLOLQJ
SRLQWRIWKHEUDNHIOXLGZLOOIDOOGXHWRWKH
FRQWLQXRXVDEVRUSWLRQRIPRLVWXUHIURP
WKHDWPRVSKHUH,IWKHEUDNHVDUHSODFHG
XQGHUH[WUHPHVWUHVVIRUH[DPSOHRQD
ORQJVWHHSGRZQKLOOVWUHWFKYDSRXUEXE
EOHVFDQWKHQIRUPLQWKHEUDNHV\VWHP
WKXVLPSDLULQJWKHEUDNLQJHIIHFW
+DYHWKHEUDNHIOXLGFKDQJHGevery
2yearsLISRVVLEOHLQWKH6SULQJ
Brake fluid
Risk of poisoning G
%UDNHIOXLGFRQWDLQVWR[LFFRPSRQHQWV
6KRXOGEUDNHIOXLGEHVZDOORZHGFRQVXOWD
GRFWRULPPHGLDWHO\
%UDNHIOXLGPXVWQRWFRPHLQWRFRQWDFWZLWK
WKHVNLQH\HVRUFORWKLQJ&OHDQDQ\DIIHFW
HGDUHDVZLWKVRDSDQGZDWHU,QWKHHYHQW
RIFRQWDFWZLWKWKHH\HVULQVHWKHPWKRU
RXJKO\ZLWKFOHDQZDWHU&KDQJHRXWRIFRQ
WDPLQDWHGFORWKLQJLPPHGLDWHO\

9
General
Intervals at a glance
1
2
4
Maintenance Item
Perform Maintenance Every
(Where time and mileage are listed, follow the
interval that occurs first)
Miles Kilometers or Months
&KDQJHWKHHQJLQHRLODQGHQJLQHRLOILOWHU'LHVHO
DQG*DVROLQHHQJLQHV
  
5RWDWH7LUHV   
5HSODFHIXHOILOWHU   
5HSODFHEUDNHIOXLGHYHU\\HDUV 
5HSODFHYHKLFOHLQWHULRUGXVWDLUFRQGLWLRQLQJILOWHU   
,QVSHFWWKHEUDNHOLQLQJVUHSODFHLIQHFHVVDU\   
,QVSHFWWKHEDWWHU\IOXLGOHYHOIRUWKHDGGLWLRQDOEDWWHU\
LQWKHHQJLQHFRPSDUWPHQW
  

10
General
Intervals at a glance
1
2
4
L
Maintenance item
Perform Maintenance Every
(Where time and mileage are listed, follow the
interval that occurs first)
Miles Kilometers or Months
,QVSHFWFKDVVLVDQGERG\8EROWIRUSURSHUWRUTXH2QO\QHFHVVDU\DW
VWPDLQWHQDQFHVHUYLFH
  
5HSODFHWKHHQJLQHDLUFOHDQHUILOWHU   
5HSODFHVSDUNSOXJV   
5HSODFHDXWRPDWLFWUDQVPLVVLRQIOXLGDQGILOWHU   
5HSODFH9EHOWRQJDVROLQHHQJLQHV   
,QVSHFWSRO\9EHOWIRUZHDUDQGVLJQVRIGDPDJH
5HSODFHDVQHFHVVDU\
  
&KDQJHUHDUD[OHIOXLG   
)OXVKDQGUHSODFHHQJLQHFRRODQW   