Mercedes-Benz Sprinter 200 User manual

1
Contents
1 Service products
Introduction 
Warranty 
Service products 
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Intervals at a Glance 
Maintenance - without ASSYST
maintenance computer 
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Special maintenance requirements
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2 Maintenance service
Oil service Plus and maintenance
service 
Work in addition to engine oil
replacement *  
Work in addition to maintenance
service* 
Special maintenance service* 
3Confirmations
Body builder 
Delivery/handover inspection  
Oil service Plus/Maintenance service/
Additional work during maintenance
service 

2
General
Introduction
1
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3
General
Introduction
1
2
4
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4
General
Warranty
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5
General
Service products
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DFLGEXUQVDQGULVNRIILUH

6
General
Service products
1
2
4
7KHPD[LPXPWLPHEHWZHHQFKDQJLQJWKH
RLOZLOORQO\EHDFKLHYHGLIDSDUWLFXODUO\
KLJKJUDGHHQJLQHRLOLVXVHGH JLQ
DFFRUGDQFHZLWKVKHHWQRRU
RIWKHOwner’s manual Chap-
ter Service Products and Capacities)
7KH6$(FODVVYLVFRVLW\RIWKHHQJLQHRLO
PXVWEHVHOHFWHGLQDFFRUGDQFHZLWKWKH
DYHUDJHDLUWHPSHUDWXUHIRUWKHWLPHRI
\HDU
7KHXVHRIXQDSSURYHGHQJLQHRLOVPD\
OLPLW\RXUZDUUDQW\HQWLWOHPHQW
2QYHKLFOHVZKLFKRSHUDWHLQVWUHQXRXV
FRQGLWLRQVHJH[WUHPHO\VKRUWGLVWDQFHV
ZLWKIUHTXHQWHQJLQHVWRSVWKHRLOFKDQJH
LQWHUYDOFDQEHUHGXFHGZLWK$66<677KH
LQWHUYDOVIRUWKHRWKHUPDLQWHQDQFHSRVL
WLRQVDUHQRWDIIHFWHGE\WKLV
,QWKHFDVHRIORZYHKLFOHPLOHDJHVFKDQJH
WKHHQJLQHRLODQGUHSODFHWKHILOWHURQGLH
VHODQGJDVROLQHHQJLQHVafter no more
than 2 years.
,QIRUPDWLRQLVDYDLODEOHIURPDQ\
DXWKRUL]HG6SULQWHUGHDOHU
Engine oil Coolant
Risk of poisoning G
&RRODQWFRQWDLQVWR[LFFRPSRQHQWV6KRXOG
FRRODQWEHVZDOORZHGFRQVXOWDGRFWRULP
PHGLDWHO\
&RRODQWPXVWQRWFRPHLQWRFRQWDFWZLWKWKH
VNLQH\HVRUFORWKLQJ&OHDQDQ\DIIHFWHGDU
HDVZLWKVRDSDQGZDWHU,QWKHHYHQWRIFRQ
WDFWZLWKWKHH\HVULQVHWKHPWKRURXJKO\
ZLWKFRSLRXVDPRXQWVRIFOHDQZDWHU
&KDQJHRXWRIFRQWDPLQDWHGFORWKLQJLPPH
GLDWHO\

7
General
Service products
1
2
4
$FRRODQWLVDGGHGDWWKHIDFWRU\ZKLFK
HQVXUHVDGHTXDWHDQWLIUHH]HDQGDQWLFRU
URVLRQSURWHFWLRQ
7KHFRRODQWLVDPL[WXUHRIZDWHUDQGDFRU
URVLRQLQKLELWRU DQWLIUHH]H:LWKLQWKH
FRROLQJV\VWHPWKHFRRODQWHQVXUHV
DQWLFRUURVLRQSURWHFWLRQ
DQWLIUHH]HSURWHFWLRQ
DKLJKHUERLOLQJSRLQW
)RUUHDVRQVRIDQWLFRUURVLRQSURWHFWLRQ
DQGWRLQFUHDVHWKHERLOLQJSRLQWWKHFRRO
DQWLVDGGHGWRWKHFRROLQJV\VWHPDOO\HDU
URXQG²HYHQLQFRXQWULHVZLWKKLJKWHP
SHUDWXUHV
&KHFNWKHDQWLIUHH]HFRUURVLRQLQKLELWRU
FRQFHQWUDWLRQLQWKHFRRODQWWZLFHD\HDU
+DYHWKHFRRODQWUHQHZHGevery
15 years/after a maximum of
180,000 miles (288,000 km)
)RULQIRUPDWLRQFRQFHUQLQJFDSDFLWLHVVHH
WKHTechnical data VHFWLRQRIWKH2ZQHU·V
0DQXDO
7RDYRLGGDPDJHWRWKHFRROLQJV\VWHP
RQO\XVHDQDSSURYHGFRUURVLRQLQKLELWRU
DQWLIUHH]HDGGLWLYH
:KHQHYHUWKHFRRODQWLVUHQHZHGDFRQ
FHQWUDWLRQRIE\YROXPHRIFRUURVLRQ
LQKLELWRUDQWLIUHH]HVKRXOGEHPDLQWDLQHG
7KLVSURYLGHVDQWLIUHH]HSURWHFWLRQGRZQ
WR² )² &
'RQRWH[FHHGDFRQFHQWUDWLRQRIE\
YROXPHDQWLIUHH]HSURWHFWLRQGRZQWR
DSSUR[LPDWHO\²) >² &@VLQFHWKH
KHDWGLVVLSDWLRQSURSHUWLHVGHWHULRUDWHDW
KLJKHUFRQFHQWUDWLRQV
,QWKHHYHQWRIFRRODQWORVVGRQRWDGG
ZDWHUDORQHEXWVXIILFLHQWDQWLIUHH]HFRU
URVLRQLQKLELWRUWRPDLQWDLQWKHFRUUHFW
FRQFHQWUDWLRQ
7KHZDWHULQWKHFRRODQWPXVWVDWLVI\FHU
WDLQUHTXLUHPHQWV7KHVHDUHRIWHQPHWE\
PDLQVVXSSO\GULQNLQJZDWHU7KHZDWHU
PXVWEHVSHFLDOO\WUHDWHGLIWKHZDWHUTXDO
LW\GRHVQRWFRPHXSWRWKHUHTXLUHGVWDQG
DUGV
$Q\DXWKRUL]HG6SULQWHUGHDOHUZLOOJODGO\
DGYLVHDQGDVVLVW\RXLI\RXUHTXLUHIXUWKHU
LQIRUPDWLRQDERXWRSHUDWLQJVDIHW\DQG
URDGVDIHW\ZKHQGULYLQJ\RXUYHKLFOH

8
General
Service products
1
2
4
2QO\XVHGEUDQGVZKLFKKDYHEHHQWHVWHG
DQGDSSURYHG²REVHUYHWKHFRUUHFWERLOLQJ
SRLQW
,QWKHFRXUVHRILWVVHUYLFHOLIHWKHERLOLQJ
SRLQWRIWKHEUDNHIOXLGZLOOIDOOGXHWRWKH
FRQWLQXRXVDEVRUSWLRQRIPRLVWXUHIURP
WKHDWPRVSKHUH,IWKHEUDNHVDUHSODFHG
XQGHUH[WUHPHVWUHVVIRUH[DPSOHRQD
ORQJVWHHSGRZQKLOOVWUHWFKYDSRXUEXE
EOHVFDQWKHQIRUPLQWKHEUDNHV\VWHP
WKXVLPSDLULQJWKHEUDNLQJHIIHFW
+DYHWKHEUDNHIOXLGFKDQJHGevery
2yearsLISRVVLEOHLQWKH6SULQJ
Brake fluid
Risk of poisoning G
%UDNHIOXLGFRQWDLQVWR[LFFRPSRQHQWV
6KRXOGEUDNHIOXLGEHVZDOORZHGFRQVXOWD
GRFWRULPPHGLDWHO\
%UDNHIOXLGPXVWQRWFRPHLQWRFRQWDFWZLWK
WKHVNLQH\HVRUFORWKLQJ&OHDQDQ\DIIHFW
HGDUHDVZLWKVRDSDQGZDWHU,QWKHHYHQW
RIFRQWDFWZLWKWKHH\HVULQVHWKHPWKRU
RXJKO\ZLWKFOHDQZDWHU&KDQJHRXWRIFRQ
WDPLQDWHGFORWKLQJLPPHGLDWHO\

9
General
Intervals at a glance
1
2
4
Maintenance Item
Perform Maintenance Every
(Where time and mileage are listed, follow the
interval that occurs first)
Miles Kilometers or Months
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DQG*DVROLQHHQJLQHV
  
5RWDWH7LUHV   
5HSODFHIXHOILOWHU   
5HSODFHEUDNHIOXLGHYHU\\HDUV 
5HSODFHYHKLFOHLQWHULRUGXVWDLUFRQGLWLRQLQJILOWHU   
,QVSHFWWKHEUDNHOLQLQJVUHSODFHLIQHFHVVDU\   
,QVSHFWWKHEDWWHU\IOXLGOHYHOIRUWKHDGGLWLRQDOEDWWHU\
LQWKHHQJLQHFRPSDUWPHQW
  

10
General
Intervals at a glance
1
2
4
L
Maintenance item
Perform Maintenance Every
(Where time and mileage are listed, follow the
interval that occurs first)
Miles Kilometers or Months
,QVSHFWFKDVVLVDQGERG\8EROWIRUSURSHUWRUTXH2QO\QHFHVVDU\DW
VWPDLQWHQDQFHVHUYLFH
  
5HSODFHWKHHQJLQHDLUFOHDQHUILOWHU   
5HSODFHVSDUNSOXJV   
5HSODFHDXWRPDWLFWUDQVPLVVLRQIOXLGDQGILOWHU   
5HSODFH9EHOWRQJDVROLQHHQJLQHV   
,QVSHFWSRO\9EHOWIRUZHDUDQGVLJQVRIGDPDJH
5HSODFHDVQHFHVVDU\
  
&KDQJHUHDUD[OHIOXLG   
)OXVKDQGUHSODFHHQJLQHFRRODQW   

11
General
Maintenance - without ASSYST maintenance computer
1
2
4
Intervals and engine oil grades
Gasoline engine
2LO6HUYLFH3OXV HYHU\PLOHV
0DLQWHQDQFHVHUYLFH HYHU\PLOHV

12
General
Special maintenance requirements
1
2
4
7KHGXVWILOWHUIRUKHDWLQJYHQWLODWLRQUHDU
FRPSDUWPHQWDLUFRQGLWLRQLQJRUWKHDLU
FRQGLWLRQLQJFRPELQDWLRQILOWHULVUHSODFHG
GXULQJWKHPDLQWHQDQFHVHUYLFH7KHVHZLOO
DOVREHUHSODFHGEHIRUHDVHUYLFHLVGXHLI
DORWRIGXVWKDVDFFXPXODWHGRULIDLUUHFLU
FXODWLRQPRGHLVIUHTXHQWO\XVHG
7KHORDGLQJRIWKHGLHVHOSDUWLFOHILOWHUKDV
WREHFKHFNHGIRUWKHILUVWWLPHDW
 PLOHVNP
,IWKHORDGLQJLVVWLOOXQGHUWKHWKUHVKROGDW
PLOHVNPWKHORDGLQJRI
WKHGLHVHOSDUWLFOHILOWHUPXVWEHUHFKHFNHG
DWHYHU\2LO6HUYLFH3OXVPDLQWHQDQFH
VHUYLFH
,IWKHORDGLQJH[FHHGVWKHWKUHVKROGWKHQ
WKHGLHVHOSDUWLFOHILOWHUPXVWEHUHSODFHG
2QFHWKHQHZGLHVHOSDUWLFOHILOWHUKDVEHHQ
ILWWHGWKHWHVWF\FOHEHJLQVDJDLQDIWHU
PLOHVNP
Dust filter/Combination filter Diesel particle filter

2
3
4
13
Sprinter - Maintenance service
Oil service Plus and maintenance service
Oil service Plus Maintenance service
Checked by aftersales service advisor
9HKLFOHFKHFNHGIRUSDLQWFRUURVLRQRUDFFLGHQWGDPDJH ••
Vehicle interior
Function check and condition
6LJQDOOLQJHTXLSPHQWLQGLFDWRUODPSV •
+HDGODPSVH[WHULRUOLJKWLQJ •
:LQGVFUHHQZLSHUVUHDUZLQGRZZLSHUZLQGVFUHHQZDVKHUV\VWHP •

2
3
4
14
Sprinter - Maintenance service
Oil service Plus and maintenance service
Oil service Plus Maintenance service
Engine compartment
(QJLQHRLOFKDQJHDQGILOWHUUHSODFHPHQW ••
Fluid levels checked, corrected if necessary
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(QJLQHFRROLQJV\VWHP
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•
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3RZHUDVVLVWHGVWHHULQJ •
$GGLWLRQDOEDWWHU\LQHQJLQHFRPSDUWPHQW •
:LQGVFUHHQZDVKHUV\VWHP ••

2
3
4
15
Sprinter - Maintenance service
Oil service Plus and maintenance service
Oil service Plus Maintenance service
Engine
3RO\9EHOWFKHFNHGIRUZHDUDQGGDPDJH •
5HSODFHGXVWILOWHUIRUKHDWLQJYHQWLODWLRQRUDFWLYHFKDUFRDOFRPELILOWHU
IRUDLUFRQGLWLRQLQJ
•
Road wheels, brakes
7LUHSUHVVXUHVFRUUHFWHGDVQHFHVVDU\LQFOXGLQJVSDUHWLUH •
7,5(),7WLUHVHDODQWH[SLU\GDWHFKHFNHG
5HSODFHPHQWLQYRLFHGVHSDUDWHO\
•
&KHFNEUDNHSDGVIRUWKLFNQHVVRIOLQLQJDQGFKHFNWKDWWKHEUDNHGLVFVDUH
LQJRRGFRQGLWLRQ
5HDUZKHHOVUHPRYHGDQGUHILWWHGWZLQWLUHV
••
3DUNLQJEUDNHUHDGMXVWHG •

2
3
4
16
Sprinter - Maintenance service
Oil service Plus and maintenance service
Oil service Plus Maintenance service
Vehicle underbody
Checks for leak tightness and condition.
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Chassis and body
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Service indicator
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Sprinter - Maintenance service
Work in addition to engine oil replacement *
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At every engine oil change
Engine
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Sprinter - Maintenance service
Work in addition to maintenance service*
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Every 3 years / max. 60,000 miles/96,000 km
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At every maintenance service
Lubrication work
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Chassis and body
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Vehicle interior
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At every 2nd maintenance service
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Sprinter - Maintenance service
Work in addition to maintenance service*
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Every 2 years
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For the first time at 90,000 miles / 144,000 km
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20
Sprinter - Maintenance service
Special maintenance service*
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Every 180,000 miles / 288,000 km
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Every 15 years /max. 180,000 miles / 288,000 km
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