Metal-Fach T229 User manual

FRONT LOADER
T229, T241
INSTRUCTION MANUAL
TRANSLATION OF THE ORIGINAL POLISH MANUAL
REVISION II
JANUARY 2019
Instruction Manual No. T229-02-3600/2015

EC DECLARATION OF CONFORMITY
The
undersigned:
Jacek Kucharewicz, Chairman of the Board
declares hereby with full responsibility, that the complete machine:
Front Loader
1.1.
Brand (trading name of the
manufacturer)
Metal-Fach
1.2.
Type:
T229
1.2.1.
Variant:
1.2.2.
Version:
1.2.3.
Trade Name(s) (if any):
N/A
1.3.
Category, Subcategory and Vehicle
Speed Indicator
N/A
1.4.
Company name and manufacturer
address:
Metal-Fach sp. z o.o. ul. Kresowa 62
16-100 Sokółka, Poland
1.4.2.
Name and address of the authorised
representative of the manufacturer (if
applicable):
N/A
1.5.1.
Location of the rating plate of the
manufacturer:
Main frame
1.5.2.
Method used to fix the rating plate of
the manufacturer:
Bonded
1.6.1.
Location of the vehicle identification
number on the chassis
N/A
2.
Machine identification number:
N/A
complies with all the relevant regulations of Directive 2006/42/EC and Regulation of the Minister
of Economy dated 21 October 2008 on principal requirements for machines (Journal of Laws of
2008, No. 199, item 1228, as amended)
The following harmonized standards were applied to assess the compliance:
PN-EN ISO 4413: 2011, PN-EN ISO 13857: 2010, PN-EN ISO 12100: 2012
and standards: PN-ISO 3600:1998, PN-ISO 11684:1998 and Regulation of the Minister of
Infrastructure dated 31 December 2002 on technical conditions of vehicles and the range of their
necessary equipment (Journal of Laws of 2003, No. 32, item 262, as amended).
Safety Testing Report No.: MF/8/2010
This declaration of EC conformity becomes null and void if the machine is changed or
reconstructed without manufacturer's consent.
Sokółka
(Place)
04/Dec/2010
(Date)
Jacek Kucharewicz
(Signature)
Chairman of the Board
(Postion)

EC DECLARATION OF CONFORMITY
The undersigned:
Jacek Kucharewicz, Chairman of the Board
declares hereby with full responsibility, that the complete machine:
Front Loader
1.1.
Brand (trading name of the manufacturer)
Metal-Fach
1.2.
Type:
T241
1.2.1.
Variant:
1.2.2.
Version:
1.2.3.
Name(s) (if any):
N/A
1.3.
Category, Subcategory and Vehicle
Speed Indicator
N/A
1.4.
Company name and manufacturer
address:
Metal-Fach sp. z o.o. ul. Kresowa 62
16-100 Sokółka, Poland
1.4.2.
Name and address of the authorised
representative of the manufacturer (if
applicable):
N/A
1.5.1.
Location of the rating plate of the
manufacturer:
Main frame
1.5.2.
Method used to fix the rating plate of the
manufacturer:
Bonded
1.6.1.
Location of the vehicle identification
number on the chassis
N/A
2.
Machine identification number:
N/A
complies with all the relevant regulations of Directive 2006/42/EC and Regulation of the Minister
of Economy dated 21 October 2008 on principal requirements for machines (Journal of laws of
2008, No. 199, item 1228, as amended)
The following harmonized standards were applied to assess the compliance:
PN-EN ISO 4413: 2011, PN-EN ISO 13857: 2010, PN-EN ISO 12100: 2012
and standards: PN-ISO 3600:1998, PN-ISO 11684:1998 and Regulation of the Minister of
Infrastructure dated 31 December 2002 on technical conditions of vehicles and the range of
their necessary equipment (Journal of Laws of 2003, No. 32, item 262, as amended).
Safety Testing Report No.: LB/37/2009
This declaration of conformity EC becomes null and void if the machine is
changed or reconstructed without manufacturer's consent.
Sokółka
(Place)
01.10.2009
(Date)
Jacek Kucharewicz
(Signature)
Chairman of the Board
(Postion)

INSTRUCTION MANUAL –T229, T241 FRONT LOADER 5
Machine data
Type of machine:
Front Loader
Type
designation:
T229
Serial number(1):
Machine manufacturer:
METAL-FACH Sp. z o.o.
16-100 Sokółka
ul. Kresowa 62
Phone: [phone]
Fax: [phone]
Seller:
Address:
Phone/Fax:
Delivery date:
Owner or
user:
Name:
Address:
Phone/Fax:
(1) The data is located on the machine rating plate located on the front part of the machine
main frame

6 INSTRUCTION MANUAL –T229, T241 FRONT LOADER
Machine data
Type of machine:
Front Loader
Type
designation:
T241
Serial number(2):
Machine manufacturer:
METAL-FACH Sp. z o.o.
16-100 Sokółka
ul. Kresowa 62
Phone: [phone]
Fax: [phone]
Seller:
Address:
Phone/Fax:
Delivery date:
Owner or
user:
Name:
Address:
Phone/Fax:
(2) The data is located on the machine rating plate located on the front part of the machine
main frame

INSTRUCTION MANUAL –T229, T241 FRONT LOADER 7
INTRODUCTION
The information included in the Instruction Manual is valid as of the date of issue. The
manufacturer reserves the right to make design changes in machines and due to this fact some
values or illustrations may not correspond to the actual state of the machine supplied to the
user. The manufacturer reserves the right to make design changes without changing this
instruction. The instruction manual is included as the basic equipment of the machine. The
user is obliged to read the contents of this manual before commencing operation and to meet
the recommendations included in it. It will ensure a safe and trouble-free machine operation.
The machine was constructed in compliance with the standards in force and current legal
provisions. This instruction manual describes the basic safety and operation principles of the
Front Loaders made by Metal-Fach, type T229 and T241.
The material obligations of the manufacturer are presented in the Guarantee Certificate,
which includes the complete regulations currently in force in the guarantee coverage.
If the information included in the instruction manual proves to be incomprehensible, you
should contact the distributor’s office, where the machine was purchased or the manufacturer
directly for assistance.
The spare parts catalogue functions as a separate list and is attached in the form of a
CD during the machine purchase and also is available at: www.metalfach.com.pl .
This Instruction Manual, according to the Act of 4 February 1994 on copyrights and
related Laws (Journal of Laws of 1994, No. 24, item 83) is protected by copyright. It is prohibited
to copy and distribute the contents and figures without the consent of the proprietor of the
copyright.
Manufacturer address:
Metal-Fach sp. z.o.o.
Ul. Kresowa 62
16-100 Sokółka
Telephone:
Phone: [phone]
Fax: [phone]

8 INSTRUCTION MANUAL –T229, T241 FRONT LOADER
Symbols used in the Manual:
The symbol points to especially important information and
recommendations. Non-compliance with the described
recommendations threatens serious damage to the machine due to its
incorrect operation.
The symbol indicates the possibility of occurrence of a hazard which, if
not prevented, may result in death or serious injury. This symbol informs
on a smaller level of the risk of injury than the symbol including the word
“DANGER”.
The symbol indicates useful information.
NOTE
CAUTION
WARNING

INSTRUCTION MANUAL –T229, T241 FRONT LOADER 9
Table of contents
INTRODUCTION ..........................................................................................................................7
1. General description..............................................................................................................11
1.1 Machine identification......................................................................................................11
1.2 Front Loader Design .......................................................................................................14
1.3 Location of pictograms....................................................................................................15
1.4 Arrangement of Pictograms on the Machine...................................................................18
1.5 T229 and T241 Front Loader Characteristics .................................................................19
1.6 Front Loader Dimensions................................................................................................20
1.7 General safety principles.................................................................................................21
2. Coupling with the Tractor.....................................................................................................23
2.1 Tractors Dedicated for Use with Front Loaders ..............................................................23
2.2 Use with the Tractor........................................................................................................27
2.3 Loader-Tractor System Stability......................................................................................28
2.4Detaching from the Tractor .............................................................................................29
3. Start-up................................................................................................................................31
3.1 Loader Control Lever Functions......................................................................................31
3.2 Counterweight Control ....................................................................................................32
3.3 Connecting the Loader Hydraulic System.......................................................................32
4. Ongoing Control and Adjustment Components ...................................................................34
4.1 Front Loader Joystick......................................................................................................34
4.2 Arrangement of Adjustment Controls..............................................................................34
5. Front Loader Operation .......................................................................................................36
5.1 Work Tool Installation......................................................................................................36
5.2 Work Tools......................................................................................................................38
5.3 Hydraulic System ............................................................................................................44
5.4 Loader Operation ............................................................................................................45
5.5 Vibration Damper ............................................................................................................45
5.6 End of Operation.............................................................................................................47
6. Scheduled Inspections.........................................................................................................48
6.1 User Inspections .............................................................................................................48
6.2 Service inspections .........................................................................................................48
7. Authorised service ...............................................................................................................49
7.1 Guarantee service...........................................................................................................49
7.2 Routine service ...............................................................................................................49
7.3 Ordering spare parts .......................................................................................................49

10 INSTRUCTION MANUAL –T229, T241 FRONT LOADER
8. Front Loader Transport........................................................................................................50
8.1 Load Transport................................................................................................................50
8.2 Road Traffic Participant...................................................................................................50
9. Front Loader Storage...........................................................................................................53
10. Residual Risk.......................................................................................................................54
10.1 Residual Risk Description ........................................................................................54
10.2 Residual Risk Assessment.......................................................................................54
11. Loader Disposal...................................................................................................................55
12. Typical faults and troubleshooting .......................................................................................56
13. Accessories .........................................................................................................................57
NAME AND ABBREVIATION INDEXES ....................................................................................58
ALPHABETICAL INDEX .............................................................................................................59
NOTES .......................................................................................................................................60

INSTRUCTION MANUAL –T229, T241 FRONT LOADER 11
1. General description
1.1 Machine identification
Front loaders should be identified using the nameplate, which is permanently attached
to the main frame. The data included on the nameplate of the T229 Front Loader are shown in
the figure below. The T241 Front Loader is equipped with its corresponding nameplate.
Figure 1. The name plate of the T229 Front Loader
In the case of the sale of the machine to another user it is obligatory to provide the
Instruction Manual. It is recommended for the Front Loader supplier to archive the Instruction
Manual receipt confirmation by the purchaser, submitted with the machine to the new user.
Please read the Instruction Manual carefully!
T229
NOTE
Entering public roads without the nameplate or with an illegible nameplate
is prohibited.
Upon purchase, check the compliance of the factory number located on
the machine rating plate with the number written in the Instruction
Manual and Guarantee Certificate - it is crucial for validating the
guarantee. In the case of the user contact with the service, seller or
manufacturer, the user is obliged to indicate the information included on
the machine rating plate.
The Instruction Manual is provided as the basic equipment of each trailer.
NOTE

12 INSTRUCTION MANUAL –T229, T241 FRONT LOADER
Figure 2. Location of the nameplate on the machine
Adherence to its indications will allow hazard prevention, the efficient and productive
machine operation and the guarantee validity for the period granted by the manufacturer.
Detailed explanation regarding the design, functioning, operating principle and any
other matters related to the machine can also be provided by authorised dealers/ manufacturer.
The Loader must be used according to its intended use by being attached to suitable
farm tractors (Chapter 2.1).
The Front Loader is intended for the loading and unloading of loose and bulk agricultural
materials such as: fertilisers, grain, gravel, root crops, manure, silage, bales of silage, hay and
straw.
NOTE
The Loader must not be operated by persons who have not read this
Manual.
Rating plate
NOTE

INSTRUCTION MANUAL –T229, T241 FRONT LOADER 13
The Loader is not equipped with any protections against accidental boom lowering.
During operation, the operator of the Loader is not exposed to noise which may cause
loss of hearing, since the noise level of a running machine does not exceed 70 dB (A) and the
operating position is located inside the tractor cab.
During operation, the operator of the Loader is not exposed to vibrations, since the level
of vibrations affecting the upper limbs of the operator does not exceed 2.5 m/s2, while the
vibrations on the body are less than 0.5 m/s2, and the operating position is located inside the
tractor cab.
Using the Loader for purposes other than listed above shall be
considered improper use.
Using the Loader for loading flexible containers and pallets is prohibited.
The manufacturer shall not be responsible for any hazards or damage
resulting from any unauthorised modifications of the machine.
The Loader is not designed for lifting which requires people to be
present near the lifted load.
WARNING
WARNING

14 INSTRUCTION MANUAL –T229, T241 FRONT LOADER
1.2 Front Loader Design
The Front Loader consists of the following assemblies:
−1 - Work tool
−2 - Coupling frame
−3 - Boom
−4 - Support
−5 - Mounting plate
−6 - Support frame
−7 - Boom cylinder
−8 - Frame cylinder
−9 - Levelling indicator
−10 - Valve block
Figure 3. T229 Loader Design
The Front Loader is a hydraulic machine installed on the front of a farm tractor. The
Loader is supplied from the tractor’s hydraulic system. Installation of the Loader is possible
owing to the support frame (6), which is permanently installed on the tractor.
FRAME INSTALLATION IS TO BE CARRIED OUT BY AUTHORISED SERVICE
CENTRES OF THE DEALER/MANUFACTURER.
Assemble the Loader by fastening the mounting plates (5), which are integral parts, to
the support frame (6) (Chapter 2.2.) The up-down motion of the boom (3) is achieved using the
boom cylinder (7) –a double-acting hydraulic cylinder. The rotary movement of the coupling
frame (2) is achieved by the frame cylinder (8) –a double-acting hydraulic cylinder. The Loader
can be supplied with a levelling indicator (optional) (9). The design of the Loader is
complemented by the support (4) used for attaching the Loader to a tractor and during storage
of the machine.

INSTRUCTION MANUAL –T229, T241 FRONT LOADER 15
1.2.1 Front Loader Frame
Figure 4. Front Loader Frame
The designs of the support frames of the Loader are individually adapted to the
particular tractors. The manufacturer offers around 200 designs of these frames.
The Front Loader may be attached only to a tractor equipped with a support frame (6)
recommended by the manufacturer and installed by an authorised dealer/manufacturer.
Install a hydraulic valve block (10) on the right-hand side of the frame (6) and connect
it to the hydraulic system of the tractor. Install the controller (joystick) inside the tractor cab and
connect it to the valve block (Chapter 5.3).
1.3 Location of pictograms
The warning pictograms on the machine (Chapter 1.4) inform the operator about the
dangers and hazards which may occur during operation. Ensure that the symbols are clean
and legible.
Frame installation is to be carried out by authorised service centres of
the dealer/manufacturer.
Do not disassemble or modify the Front Loader frame after it has been
installed by an authorised service centre.
NOTE

16 INSTRUCTION MANUAL –T229, T241 FRONT LOADER
Table 1. Location of pictograms
No.
Safety sign (mark)
Meaning of the sign or content of the
inscription
Position on the trailer
1
2
3
4
1
Read the instruction manual
Left mounting plate
2
Switch off the engine and remove the key
before maintenance or repair
Left mounting plate
3
Keep a safe distance from a working or
moving loader.
Risk of crushing by the Loader boom.
Mounting frame.
4
Keep a safe distance from power lines during
loader operation.
Mounting frame.
5
Keep a safe distance from the machine.
Support III, left and
right.
6
Suspension slings attachment point.
Support II, left and
right.
7
MAKE SURE THAT YOU READ
THE INSTRUCTION MANUAL
BEFORE STARTING UP THE
MACHINE AND STRICTLY
ADHERE TO
RECOMMENDATIONS
CONCERNING SAFETY OF WORK
DURING MACHINE OPERATION
Information pictogram.
Left mounting plate.

INSTRUCTION MANUAL –T229, T241 FRONT LOADER 17
8
Transporting or lifting people prohibited. Keep
a safe distance from a working or moving
loader.
9
Keep a safe distance from a raised boom or
bucket.
10
THE LOADER IS NOT DESIGNED
FOR LIFTING WHICH REQUIRES
PEOPLE TO BE PRESENT NEAR
THE LIFTED LOAD.
Information pictogram
Left and right
mounting plate
11
Avoid contact with liquid under pressure.
Right mounting plate.
12
Loading capacity.
Boom arms
13
Warning strip –red and white.
Welded frame

18 INSTRUCTION MANUAL –T229, T241 FRONT LOADER
1.4 Arrangement of Pictograms on the Machine
1.4.1 Arrangement of Pictograms on the Machine –right-hand side
Figure 5. Arrangement of pictograms on the machine –right-hand side
1.4.2 Arrangement of Pictograms on the Machine –left-hand side
Figure 6. Arrangement of pictograms on the machine –left-hand side

INSTRUCTION MANUAL –T229, T241 FRONT LOADER 19
1.5 T229 and T241 Front Loader Characteristics
Table 2. Technical specifications
No.
Detailed list
Unit
Data
Data
Data
1.
Type of loader
T229-D
T229-I
T229-K
2.
Maximum Lifting Capacity
at pivot axle
kg
1,600
1,300/1,600
1,300/1,600
3.
Lifting height
mm
4,425
4,000
4,000
4.
Loose Materials Bucket
Loading Height
mm
3,540
3,070
3,070
5.
Loose Materials Bucket
Unloading Height
mm
2,990
2,550
2,550
6.
Type of Lifting Cylinder
SCJ90/45/500
SCJ90/45/400
SCJ70/40/500
SCJ70/36/400
S90/45/500
SCJ80/45/400
SCJ70/40/500
SCJ70/36/400
S90/45/500
SCJ80/45/400
7.
Operating pressure
MPa
16
16
16
8.
Loader Weight
kg
650
600
600
9.
Counterweight + Ballast
Weight
kg
820
650
650
10.
Tractor and Loader
dimensions in transport
arrangement: length
(without the work tool)
width
Mm
mm
mm
6,020
2,100
4,200
5,420
2,100
3,700
5,420
2,100
3,700
11.
Working speed
km/h
max. 10
max. 10
max. 10
12.
Transport speed
km/h
max. 15
max. 15
max. 15
13.
Operator Number
1
1
1
14.
Sound pressure level at
the operator's work place
dB(A)
less than 70
less than 70
less than 70
* The Table presents the dimensions for FARMER F-9258 TE tractor loader (attachment point at 1,650 mm).

20 INSTRUCTION MANUAL –T229, T241 FRONT LOADER
1.6 Front Loader Dimensions
Figure 7. The figure shows the dimensions of the T229 Front Loader at extreme positions of the
work tool. The dimensions apply to the loader installed on the tractor at the attachment point at
the height of 1,650 mm from the ground. The dimensions of the Loader when installed on other
tractors differ from those shown in the figure.
Figure 8. The figure shows the dimensions of the T241 Front Loader at extreme positions of the work
tool. The dimensions of the loader installed on the tractor at the attachment point at the height of
1,650 mm from the ground. The dimensions of the Loader when installed on other tractors differ from
those shown in the figure.