jcb TM320 User manual

OPERATOR’S MANUAL
This manual should always stay with the machine
9821/3100-6 04/2015
ENGLISH
TM320

THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE
TM320
Copyright © 2004 JCB SERVICE.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or
by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
A4-9-WLS - Printed In England
Dear JCB Customer
Even if you have operated this type of equipment before,
it is very important that your new machines operations and
functions are explained to you by a JCB Dealer
Representative following delivery of your new machine.
Following the installation you will know how to gain
maximum productivity and performance from your new
product.
Please contact your local JCB dealer if the Installation
Form has not yet been completed with you.
Your Local JCB Dealer is:
ENGLISH - 9821-3100 - ISSUE 6 - APRIL 2015
OPERATOR MANUAL
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0 0
9821-3100
Notes:
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Page No.Contents
i i
Safety Notices
Important Information ....................................................................................1
The Operator Manual ...............................................................................1
Safety Warnings .......................................................................................1
Introduction
About this Manual ..........................................................................................3
Machine Model and Serial Number ..........................................................3
Using this Manual .....................................................................................3
Left Side, Right Side .................................................................................3
Cab/Canopy .............................................................................................3
Cross References .....................................................................................3
Machine Description ......................................................................................4
The JCB Wheeled Loader ........................................................................4
Intended Use ............................................................................................4
Component Location ................................................................................4
Safety Check List ...........................................................................................6
Safety - Yours and Others ........................................................................6
General Safety .........................................................................................6
Operating Safety ......................................................................................8
Maintenance Safety ................................................................................11
Safety Labels ...............................................................................................16
Introduction .............................................................................................16
Safety Label Identification ......................................................................17
Part Numbers and Descriptions .............................................................18
Identifying Your Machine .............................................................................19
Machine Identification Plate ...................................................................19
Typical Product Identification Number ....................................................19
Component Identification ........................................................................20
Machine Security .........................................................................................24
Introduction .............................................................................................24
JCB Plantguard ......................................................................................24
Construction Equipment Security And Registration Scheme (CESAR) .24
Operation
Introduction ..................................................................................................25
Before Entering the Cab ..............................................................................26
Entering and Leaving the Cab .....................................................................27
Doors and Windows ....................................................................................28
Opening and Closing the Doors .............................................................28
Seat Controls ...............................................................................................29
Introduction .............................................................................................29
Suspension Seat (KAB 800 Series - Air) ................................................30
Seat Belt ......................................................................................................31
Inertia Reel Seat Belt .............................................................................31
Visibility Aids ................................................................................................32
Mirrors ....................................................................................................32
Cab Layout ..................................................................................................36
Component Key ......................................................................................36
Drive Controls, Switches and Instruments ...................................................38
Drive Controls .........................................................................................38
Switches .................................................................................................42
Instrument Cluster ..................................................................................50
Air Conditioning and Heater Controls .....................................................56
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Contents
ii ii
Page No.Contents
Operating Levers .........................................................................................57
Introduction .............................................................................................57
Servo-Control Lever ...............................................................................58
Safety Equipment ........................................................................................62
Load Charts ............................................................................................62
Longitudinal Load Moment .....................................................................64
Beacon (Option) .....................................................................................73
Fire Extinguisher (if fitted) ......................................................................74
Before Starting the Engine ...........................................................................75
Preparing the Machine for Travel ................................................................77
Introduction .............................................................................................77
Preparing for Road Travel ......................................................................77
Preparing for Site Travel .........................................................................79
Repositioning the Forks ..........................................................................79
Smooth Ride System ..............................................................................80
Starting The Engine .....................................................................................81
Getting the Machine Moving ........................................................................83
Operating Practices ................................................................................83
Operating Procedure ..............................................................................84
Stopping and Parking the Machine ..............................................................85
Working with the Machine ...........................................................................86
Operating Practices and Site Safety ......................................................86
Safety Practices .....................................................................................86
Clothing and Safety Equipment ..............................................................87
Danger Zone ..........................................................................................87
Log Moving/Handling ..............................................................................87
Working with a Boom .............................................................................88
Use of Machines on Gradients or Slopes ...............................................99
Operating Environment ..............................................................................101
Operating in Low Temperatures ...........................................................101
Operating in High Temperatures ..........................................................101
Operating in Dusty or Sandy Areas ......................................................101
Operating in Coastal Regions ..............................................................102
Operating on Wet or Soft Ground .........................................................102
Cab Filters ............................................................................................102
Tow Hitches (Option) .................................................................................103
Introduction ...........................................................................................103
Mechanical Tow Hitch ...........................................................................104
Hydraulic Tow Hitch ..............................................................................105
Refuelling the Machine ..............................................................................107
Low Fuel Levels ...................................................................................107
Filling the Tank .....................................................................................107
Moving A Disabled Machine ......................................................................108
Introduction ...........................................................................................108
Preparation For Towing ........................................................................108
Transporting The Machine ......................................................................... 110
Articulation Locks ................................................................................. 111
Lifting a Machine .......................................................................................112
Storage of the Machine .............................................................................113
Introduction ........................................................................................... 113
Storage Area ........................................................................................113
Prepare the Machine for Storage ......................................................... 113
Put the Machine into Storage ...............................................................113
During Storage .....................................................................................113
Take the Machine Out of Storage .........................................................114
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Contents
iii iii
Page No.Contents
Routine Maintenance
Service Requirements ...............................................................................115
Introduction ........................................................................................... 115
Owner/Operator Support ......................................................................115
Service/Maintenance Agreements .......................................................115
Initial Service and Inspection ................................................................115
Fit for Purpose Tests for Lifting Equipment ........................................... 116
Obtaining Replacement Parts ...............................................................116
Health and Safety ...................................................................................... 117
Lubricants .............................................................................................117
Battery ..................................................................................................119
Service Schedules .....................................................................................121
Introduction ...........................................................................................121
How to Use the Service Schedules ......................................................121
Calendar Equivalents ...........................................................................121
Pre-start Cold Checks, Service Points and Fluid Levels ......................122
Functional Test and Final Inspection ....................................................126
Fluids, Lubricants and Capacities ..............................................................128
Specifications .......................................................................................128
Fuels .....................................................................................................128
Coolant Mixtures ..................................................................................133
Tools ..........................................................................................................135
Tool Locations ......................................................................................135
Carrying Tools onto the Machine ..........................................................135
Prepare the Machine for Maintenance ......................................................136
Introduction ...........................................................................................136
How to Make the Machine Safe (Boom Lowered) ................................137
How to Make the Machine Safe (Boom Lifted) .....................................137
Cleaning the Machine ................................................................................138
Introduction ...........................................................................................138
Cleaning the Machine ...........................................................................139
Checking for Damage ................................................................................140
Check the Machine Body and Structure ...............................................140
Check the Seat and Seat Belt ..............................................................140
Check the Hydraulic Hoses and Fittings ..............................................140
Check the Electrical Circuits .................................................................140
Check the Tyres ...................................................................................141
Checking the ROPS/FOPS Structure ...................................................141
Greasing ....................................................................................................142
Introduction ...........................................................................................142
Preparing the Machine for Greasing ....................................................142
Boom Pivot Pins ...................................................................................143
Centre Pivot and Steering Ram ............................................................144
Inner and Outer Booms ........................................................................144
Driveshaft Joints ...................................................................................145
Quickhitch Locking-Pins .......................................................................145
Access Panels ...........................................................................................146
Engine Cover ........................................................................................146
Heating and Air Conditioning .....................................................................147
Cleaning the Cab Heater Filter .............................................................147
Brakes .......................................................................................................148
Park Brake ............................................................................................148
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Contents
iv iv
Page No.Contents
Electrical System .......................................................................................150
Battery ..................................................................................................150
Jump Starting the Engine .....................................................................152
Fuses and Relays .................................................................................153
Engine .......................................................................................................155
Engine Oil and Filter .............................................................................155
Cooling System ....................................................................................157
Front End Accessory Drive Belt ...........................................................159
Air Cleaner ...........................................................................................160
Engine Crankcase Ventilation ..............................................................162
Fuel System ...............................................................................................163
Introduction ...........................................................................................163
Water Separator and Engine Fuel Filter ...............................................163
Bleeding the Fuel System ....................................................................167
Hydraulic System .......................................................................................168
Introduction ...........................................................................................168
Release the Hydraulic Pressure ...........................................................168
Checking the Hydraulic Fluid Level ......................................................169
Changing the Hydraulic Filter Element .................................................169
Transmission .............................................................................................170
Checking the Transmission Oil Level ...................................................170
Changing the Transmission Oil and Filter ............................................171
Transfer Gearbox .................................................................................172
Axles .....................................................................................................173
Tyres and Wheels ......................................................................................175
Tyre Inflation .........................................................................................175
Windscreen Washer ..................................................................................177
Fire Extinguisher (if fitted) ..........................................................................178
Checking the Fire Extinguisher ............................................................178
Optional Attachments
Introduction ................................................................................................179
Attachments For Your Machine .................................................................180
Connecting/Disconnecting Hydraulic Hoses ..............................................181
Introduction ...........................................................................................181
Connecting the Hydraulic Hoses ..........................................................181
Disconnecting the Hydraulic Hoses ......................................................182
Quick Release Couplings .....................................................................183
Q-Fit Attachments ......................................................................................185
Mechanical Pin Locking Option ............................................................185
Quickhitch Control .....................................................................................187
Introduction ...........................................................................................187
Engage the Attachments (Q-Fit Carriage) ............................................188
Disengage the Attachments (Q-Fit Carriage) .......................................188
Engage the Attachments (Pin and Cone Carriage) ..............................189
Disengage the Attachments (Pin and Cone Carriage) .........................189
Work Platforms ..........................................................................................190
Specifications
Lift Performance ........................................................................................191
Static Dimensions ......................................................................................195
Trailer Towing ............................................................................................197
Towing Limitations ................................................................................197
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Contents
v v
Page No.Contents
Wheels and Tyres ......................................................................................198
Tyre Sizes and Pressures ....................................................................198
Tyre Pressures .....................................................................................199
Travel Speed ........................................................................................199
Noise Data .................................................................................................200
Introduction ...........................................................................................200
Machine ................................................................................................200
Vibration Data ............................................................................................201
Introduction ...........................................................................................201
Whole-Body Vibration Data ..................................................................202
Warranty Information
Machine Service Record Sheet .................................................................203
Registration Information ............................................................................205
European Community Standards
EC Declaration of Conformity ....................................................................207
Introduction ...........................................................................................207
Explanation of the EC Declaration of Conformity .................................209
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Contents
vi vi
Page No.Contents
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1 1
9821-3100-6
Safety Notices
Important Information
T1-042
The Operator Manual
!MWARNING
You and others can be killed or seriously injured if you
operate or maintain the machine without first studying
the Operator Manual. You must understand and follow
the instructions in the Operator Manual. If you do not
understand anything, ask your employer or JCB
dealer to explain it.
INT-1-4-2
Do not operate the machine without an Operator Manual,
or if there is anything on the machine you do not
understand.
Treat the Operator Manual as part of the machine. Keep it
clean and in good condition. Replace the Operator Manual
immediately if it is lost, damaged or becomes unreadable.
Safety Warnings
In this publication and on the machine, there are safety
notices. Each notice starts with a signal word. The signal
word meanings are given below.
!MDANGER
Denotes an extreme hazard exists. If proper
precautions are not taken, it is highly probable that the
operator (or others) could be killed or seriously
injured.
INT-1-2-1
!MWARNING
Denotes a hazard exists. If proper precautions are not
taken, the operator (or others) could be killed or
seriously injured.
INT-1-2-2
!MCAUTION
Denotes a reminder of safety practices. Failure to
follow these safety practices could result in injury to
the operator (or others) and possible damage to the
machine.
INT-1-2-3
This safety alert system identifies
important safety messages in this
manual. When you see this symbol, be
alert, your safety is involved, carefuly
read the message that follows, and inform
other operators.
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Safety Notices
Important Information
2 2
9821-3100-6
Page left intentionally blank

3 3
9821-3100-6
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
TM320, TM320S and TM320WM from machine serial
number 2090867.
Using this Manual
T1-044
This manual is arranged to give you a good understanding
of the machine and its safe operation. It also contains
maintenance information and specification data. Read this
manual from front to back before using the machine for the
first time. Particular attention must be given to all the safety
aspects of operating and maintaining the machine.
If there is anything you are not sure about, ask your JCB
distributor or employer. Do not guess, you or others could
be killed or seriously injured.
General warnings in this chapter are repeated throughout
the book, as well as specific warnings. Read all the safety
statements regularly, so you do not forget them.
Remember that the best operators are the safest
operators.
The illustrations in this manual are for guidance only.
Where the machines differ, the text and or the illustration
will specify.
This manual contains original instructions, verified by the
manufacturer (or their authorised representative).
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
All optional equipment included in this manual may not be
available in all territories.
Left Side, Right Side
In this manual, 'left' Aand 'right' Bmean your left and right
when you are seated correctly in the machine.
C087420
Fig 1.
Cab/Canopy
T1-003_2
This manual frequently makes references to the cab. For
instance, 'do not operate the machine without a manual in
the cab'. It should be noted that these statements also
apply to canopy build machines.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: KCross
References ( T3).

Introduction
Machine Description
4 4
9821-3100-6
Machine Description
The JCB Wheeled Loader
P4-1002
Self-propelled wheeled machine with an integral front
mounted shovel-supporting structure and linkage, which
loads or excavates through forward motion of the machine,
and lifts, transports and discharges material.
Intended Use
The machine is intended to be used under normal
conditions for the applications described in this manual. If
the machine is used for other purposes or in dangerous
environments, for example in a flammable atmosphere or
in areas with dust containing asbestos, special safety
regulations must be followed and the machine must be
equipped for use in these environments.
Component Location
Note: The illustration(s) show a typical machine model;
your machine may look different from the model shown.
1ROPS/FOPS cab
2Transmission filter
3Articulation lock
4Shovel
5Boom
6Coolant reservoir
7Transmission oil level dipstick
8Fuel water seperator filter
9Fuel filter
10 Engine fuse box
11 Engine oil filler point
12 Fuel tank filler point
13 Washer bottle
14 Engine oil filter
15 Crankcase ventilation filter
16 Engine oil level dipstick
17 Tool holder
18 Air conditioning accumulator
19 Condenser
20 Rear auxiliary hydraulic connectors
21 Recovery hitch
22 Trailer electric socket
23 Battery isolation switch
24 Reverse alarm
25 Air filter
26 Cooling pack
27 TMAF sensor
28 Air filter blockage sensor
29 Primary fuse box
30 Battery
31 Hydraulic tank filler point
32 Hydraulic oil level sight glass
33 Hydraulic filter
34 Alternator

Introduction
Machine Description
5 5
9821-3100-6
P1060994-8
Fig 2.
12
6
14 7
16
8
15
9
11 10
13
17
18
27 28
30
29
22 20
21
19
31
32
33
26
34 25
23
24
5
4
2
1
3

Introduction
Safety Check List
6 6
9821-3100-6
Safety Check List
P4-1005_2
Safety - Yours and Others
INT-1-3-1_3
All machinery can be hazardous. When a machine is
correctly operated and properly maintained, it is a safe
machine to work with. But when it is carelessly operated or
poorly maintained it can become a danger to you (the
operator) and others.
In this manual and on the machine you will find warning
messages. Read and understand them. They tell you of
potential hazards and how to avoid them. If you do not fully
understand the warning messages, ask your employer or
JCB distributor to explain them.
But safety is not just a matter of responding to the
warnings. All the time you are working on or with the
machine you must be thinking what hazards there might be
and how to avoid them.
Do not work with the machine until you are sure that you
can control it.
Do not start any job until you are sure that you and those
around you will be safe.
If you are unsure of anything, about the machine or the job,
ask someone who knows. Do not assume anything.
Remember
BE CAREFUL
BE ALERT
BE SAFE
General Safety
T1-043
!MWARNING
To operate the machine safely you must know the
machine and have the skill to use it. You must abide by
all relevant laws, health and safety regulations that
apply to the country you are operating in. The
Operator Manual instructs you on the machine, its
controls and its safe operation; it is not a training
manual. If you are a new operator, get yourself trained
in the skills of using a machine before trying to work
with it. If you don't, you will not do your job well, and
you will be a danger to yourself and others.
INT-1-4-1
!MWARNING
Care and Alertness
All the time you are working with or on the machine,
take care and stay alert. Always be careful. Always be
alert for hazards.
INT-1-3-5
!MWARNING
Clothing
You can be injured if you do not wear the proper
clothing. Loose clothing can get caught in the
machinery. Wear protective clothing to suit the job.
Examples of protective clothing are: a hard hat, safety
shoes, safety glasses, a well fitting overall, ear-
protectors and industrial gloves. Keep cuffs fastened.
Do not wear a necktie or scarf. Keep long hair
restrained. Remove rings, watches and personal
jewellery.
INT-1-3-6_2
!MWARNING
Alcohol and Drugs
It is extremely dangerous to operate machinery when
under the influence of alcohol or drugs. Do not
consume alcoholic drinks or take drugs before or
while operating the machine or attachments. Be aware
of medicines which can cause drowsiness.
INT-1-3-9_2

Introduction
Safety Check List
7 7
9821-3100-6
!MWARNING
Feeling Unwell
Do not attempt to operate the machine if you are
feeling unwell. By doing so you could be a danger to
yourself and those you work with.
8-1-2-4
!MWARNING
Mobile Phones
Switch off your mobile phone before entering an area
with a potentially explosive atmosphere. Sparks in
such an area could cause an explosion or fire
resulting in death or serious injury.
Switch off and do not use your mobile phone when
refuelling the machine.
INT-3-3-9
!MWARNING
Lifting Equipment
You can be injured if you use incorrect or faulty lifting
equipment. You must identify the weight of the item to
be lifted then choose lifting equipment that is strong
enough and suitable for the job. Make sure that lifting
equipment is in good condition and complies with all
local regulations.
INT-1-3-7_2
!MWARNING
Raised Equipment
Never walk or work under raised equipment unless it
is supported by a mechanical device. Equipment
which is supported only by a hydraulic device can
drop and injure you if the hydraulic system fails or if
the control is operated (even with the engine stopped).
Make sure that no-one goes near the machine while
you install or remove the mechanical device.
13-2-3-7_3
!MWARNING
Raised Machine
NEVER position yourself or any part of your body
under a raised machine which is not properly
supported. If the machine moves unexpectedly you
could become trapped and suffer serious injury or be
killed.
INT-3-3-7_1
!MDANGER
Lightning
Lightning can kill you. Do not use the machine if there
is lightning in your area.
5-1-1-2
!MWARNING
Machine Modifications
This machine is manufactured in compliance with
legislative and other requirements. It should not be
altered in any way which could affect or invalidate any
of these requirements. For advice consult your JCB
Distributor.
INT-1-3-10_2

Introduction
Safety Check List
8 8
9821-3100-6
Operating Safety
!MWARNING
Machine Condition
A defective machine can injure you or others. Do not
operate a machine which is defective or has missing
parts. Make sure the maintenance procedures in this
manual are completed before using the machine.
INT-2-1-2_2
!MWARNING
Machine Limits
Operating the machine beyond its design limits can
damage the machine, it can also be dangerous. Do not
operate the machine outside its limits. Do not try to
upgrade the machine performance with unapproved
modifications.
INT-2-1-4
!MWARNING
Engine/Steering Failure
If the engine or steering fails, stop the machine as
quickly as possible. Do not operate the machine until
the fault has been corrected.
INT-2-1-5
!MWARNING
Exhaust Gases
Breathing the machine exhaust gases can harm and
possibly kill you. Do not operate the machine in closed
spaces without making sure there is good ventilation.
If possible, fit an exhaust extension. If you begin to
feel drowsy, stop the machine at once and get into
fresh air.
INT-2-1-10_2
!MWARNING
Work Sites
Work sites can be hazardous. Inspect the site before
working on it. You could be killed or injured if the
ground gives way under your machine or if piled
material collapses onto it. Check for potholes and
hidden debris, logs, ironwork etc. Any of these could
cause you to lose control of your machine. Check for
utilities such as electric cables (overhead and
underground), gas and water pipes etc. Mark the
positions of the underground cables and pipes. Make
sure that you have enough clearance beneath
overhead cables and structures.
INT-2-2-1_2
!MWARNING
Communications
Bad communications can cause accidents. Keep
people around you informed of what you will be doing.
If you will be working with other people, make sure any
hand signals that may be used are understood by
everybody. Work sites can be noisy, do not rely on
spoken commands.
INT-2-2-3
!MWARNING
Parking
An incorrectly parked machine can move without an
operator. Follow the instructions in the Operator
Manual to park the machine correctly.
INT-2-2-4_2
!MWARNING
Banks and Trenches
Banked material and trenches can collapse. Do not
work or drive too close to banks and trenches where
there is danger of collapse.
INT-2-2-5
!MWARNING
Before moving the machine onto the trailer, make sure
that the trailer and ramp are free from oil, grease and
ice. Remove oil, grease and ice from the machine
tyres. Make sure the machine will not foul on the ramp
angle. See Static Dimensions in SPECIFICATION
section for the minimum ground clearance of your
machine.
2-2-7-5_1

Introduction
Safety Check List
9 9
9821-3100-6
!MWARNING
Safety Barriers
Unguarded machines in public places can be
dangerous. In public places, or where your visibility is
reduced, place barriers around the work area to keep
people away.
INT-2-2-8
!MDANGER
Sparks
Explosions and fire can be caused by sparks from the
exhaust or the electrical system. Do not use the
machine in closed areas where there is flammable
material, vapour or dust.
INT-2-2-10
!MWARNING
Hazardous Atmospheres
This machine is designed for use in normal out door
atmospheric conditions. It should not be used in an
enclosed area without adequate ventilation. Do not
use the machine in a potentially explosive
atmosphere, i.e. combustible vapours, gas or dust,
without first consulting your JCB Distributor.
INT-2-1-14
!MCAUTION
Regulations
Obey all laws, work site and local regulations which
affect you and your machine.
INT-1-3-3
!MWARNING
Practice
You or others can be killed or seriously injured if you
do unfamiliar operations without first practising them.
Practise away from the work site on a clear area. Keep
other people away. Do not perform new operations
until you are sure you can do them safely.
INT-2-1-1
!MWARNING
Airborne particles of light combustible material such
as straw, grass, wood shavings, etc. must not be
allowed to accumulate within the engine compartment
or in the propshaft guards (when fitted). Inspect these
areas frequently and clean at the beginning of each
work shift or more often if required. Before opening
the engine cover, ensure that the top is clear of debris.
5-3-1-12_3
!MWARNING
Keep the machine controls clean and dry. Your hands
and feet could slide off slippery controls. If that
happens you could lose control of the machine.
2-2-3-6
!MWARNING
Visibility
Accidents can be caused by working in poor visibility.
Use your lights to improve visibility. Keep the road
lights, windows and mirrors clean.
Do not operate the machine if you cannot see clearly.
5-1-4-7
!MWARNING
Electrical Power Cables
You could be electrocuted or badly burned if you get
the machine or its attachments too close to electrical
power cables.
You are strongly advised to make sure that the safety
arrangements on site comply with the local laws and
regulations concerning work near electric power lines.
Before you start using the machine, check with your
electricity supplier if there are any buried power
cables on the site.
There is a minimum clearance required for working
beneath overhead power cables. You must obtain
details from your local electricity supplier.
2-2-5-4

Introduction
Safety Check List
10 10
9821-3100-6
!MCAUTION
If you have an attachment which is not covered in the
Operator Manual do not install it, use it or remove it
until you have obtained, read and understood the
pertinent information. Install attachments only on the
machines for which they were designed.
5-5-1-1_2
!MWARNING
Use only the JCB approved attachments that are
specified for your machine. Operating with non-
specified attachments can overload the machine,
causing possible damage and machine instability
which could result in injury to yourself or others.
The use of non-approved attachments could invalidate
your warranty.
2-4-5-2_1
!MDANGER
Working Platform
Using the machine as a working platform is
hazardous; you can fall off and be killed or injured.
Never use the machine as a working platform.
5-1-5-9
!MWARNING
The engine has exposed rotating parts. Switch OFF the
engine before working in the engine compartment. Do
not use the machine with the engine cover open.
5-2-6-5
!MWARNING
You could be killed or seriously injured if you operate
a machine with a damaged or missing ROPS/FOPS. If
the Roll Over Protection Structure (ROPS)/Falling
Objects Protection Structure (FOPS) has been in an
accident, do not use the machine until the structure
has been renewed. Modifications and repairs that are
not approved by the manufacturer may be dangerous
and will invalidate the ROPS/FOPS certification.
INT-2-1-9_6
!MWARNING
Travelling at High Speeds
Travelling at high speeds can cause accidents. Do not
reverse in a high gear with full throttle. Always travel
at a safe speed to suit working conditions.
INT-5-3-3
!MWARNING
Boom/Machine Travel
Operating the boom while you travel can cause
accidents. You will not have total control of the
machine. Never operate the boom when you travel.
5-1-5-2_2
!MDANGER
Forks/Working Platform
Using the forks alone as a working platform is
hazardous; you can fall off and be killed or injured.
Never use the forks as a working platform.
5-1-5-3
!MWARNING
Controls
You or others can be killed or seriously injured if you
operate the control levers from outside the machine.
Operate the control levers only when you are correctly
seated.
0179_2
!MCAUTION
Passengers
Passengers in or on the machine can cause accidents.
Do not carry passengers.
INT-2-2-2_1

Introduction
Safety Check List
11 11
9821-3100-6
!MWARNING
Fires
If your machine is equipped with a fire extinguisher,
make sure it is checked regularly. Keep it in the correct
machine location until you need to use it.
Do not use water to put out a machine fire, you could
spread an oil fire or get a shock from an electrical fire.
Use carbon dioxide, dry chemical or foam
extinguishers. Contact your nearest fire department as
quickly as possible. Firefighters should use self-
contained breathing apparatus.
INT-3-2-7_2
!MWARNING
Should the machine start to roll over, you can be
crushed if you try to leave the cab. If the machine
starts to roll over, do not try and jump from the cab.
Stay in the cab, with your seat belt fastened.
INT-2-1-12
!MWARNING
Entering/Leaving
Entering or leaving the cab or canopy must only be
made where steps and handrails are provided. Always
face the machine when entering and leaving. Make
sure the step(s), handrails and your boot soles are
clean and dry. Do not jump from the machine. Do not
use the machine controls as handholds, use the
handrails.
INT-2-1-7_1
Maintenance Safety
!MWARNING
Communications
Bad communications can cause accidents. If two or
more people are working on the machine, make sure
each is aware of what the others are doing. Before
starting the engine make sure the others are clear of
the danger areas; examples of danger areas are: the
rotating blades and belt on the engine, the
attachments and linkages, and anywhere beneath or
behind the machine. People can be killed or injured if
these precautions are not taken.
INT-3-1-5
!MWARNING
Repairs
If your machine does not function correctly in any way,
get it repaired straight away. Neglect of necessary
repairs could result in an accident or affect your
health. Do not try to do repairs or any other type of
maintenance work you do not understand. To avoid
injury and/or damage get the work done by a specialist
engineer.
GEN-1-5_2
!MWARNING
Metal Splinters
You can be injured by flying metal splinters when
driving metal pins in or out. Use a soft faced hammer
or copper pin to remove and fit metal pins. Always
wear safety glasses.
INT-3-1-3_2
!MWARNING
Electrical Circuits
Understand the electrical circuit before connecting or
disconnecting an electrical component. A wrong
connection can cause injury and/or damage.
INT-3-1-4