MFJ MFJ-9315 Instructions for use

EF)
cub
QRP
CW
Transceiver
Models:
MFJ-9315/17/20/30/40/80
CONSTRUCTION
MANUAL
CAUTION:
Read
All
Instructions
Before
Operating
Equipment
MFJ
ENTERPRISES,
INC.
300
Industrial
Park
Road
Starkville,
MS
39759
USA
Tel:
662-323-5869
Fax:
662-323-6551
VERSION
2A
COPYRIGHT
©
2000
MFJ
ENTERPRISES,
INC.
|

Return
Policy
on
Kits
When
Not
Purchased
Directly
From
MFJ
Enterprises,
Inc.:
Before
continuing
any
further
with
your
MFJ
kit
check
with
your
Dealer
about
their
return
policy.
If
your
Dealer
allows
returns,
your
kit
must
be
returned
before
you
begin
construction.
Return
Policy
on
Kits
When
Purchased
Directly
From
MFJ
Enterprises,
Inc.:
Your
MFJ
kit
may
be
returned
to
the
factory
in
its
pre-assembled
condition
only.
The
reason
for
this
stipulation
is,
once
you
begin
installing
and
soldering
parts,
you
essentially
take
over
the
role
of
the
device's
manufacturer.
From
this
point
on,
neither
MFJ
nor
its
dealers
can
reasonably
held
accountable
for
the
quality
or
the
outcome
of
your
work.
Because
of
this,
MFJ
cannot
accept
return
of
any
kit-in-progress
or
completed
work
as
a
warranty
item
for
any
reason
whatsoever.
If
you
are
a
new
or
inexperienced
kit
builder,
we
urge
you
to
read
the
manual
carefully
and
determine
whether
or
not
you're
ready
to
take
on
the
job.
If
you
wish
to
change
your
mind
and
return
your
kit,
you
may--but
you
must
do
it
before
you
begin
construction,
and
within
ten
(10)
working
days
of
the
time
it
arrives.
MF
J
Enterprises,
Inc.
Warrants:
Your
kit
contains
each
item
specified
in
the
parts
list.
Missing
Parts:
If
you
determine,
during
your
pre-construction
inventory,
that
any
part
is
missing,
please
contact
MFJ
and
we'll
send
the
missing
item
to
you
free
of
charge.
However,
before
you
contact
MFI,
please
look
carefully
to
confirm
you
haven't
misread
the
marking
on
one
of
the
other
items
provided
with
the
kit.
Also,
make
certain
an
alternative
part
hasn't
been
substituted
for
the
item
you're
missing.
Ifa
specific
part
is
no
longer
available,
or
if
Engineering
has
determined
that
an
alternative
component
is
more
suitable,
MFJ
reserves
the
right
to
make
substitutions
at
any
time.
In
most
cases,
these
changes
will
be
clearly
noted
in
an
addendum
to
the
manual.
|
Defective
Parts:
Today's
electronic
parts
are
physically
and
electrically
resilient,
and
defective
components
are
rare.
However,
if
you
discover
an
item
during
your
pre-construction
inventory
that's
obviously
broken
or
unserviceable,
we'll
replace
it.
Just
return
the
part
to
MFJ
at
the
address
below
accompanied
with
an
explanation.
Upon
receipt,
we'll
test
it.
If
it's
defective
and
appears
unused,
we'll
ship
you
a
new
one
right
away
at
no
charge.
Missing
or
Defective
Parts
After
You
Begin
Assembly:
Parts
and
materials
lost
or
damaged
after
construction
begins
are
not
covered
under
the
terms
of
this
warranty.
However,
most
parts
supplied
with
MFJ
kits
are
relatively
inexpensive
and
MFJ
can
replace
them
for
a
reasonable
charge.
Simply
contact
the
factory
with
a
complete
description.
We'll
process
your
order
quickly
and
get
you
back
on
track.
Factory
Repair
After
You
Begin
Assembly:
Kits-in
progress
and
completed
kits
are
specifically
excluded
from
coverage
by
the
MFJ
warranty.
However,
as
a
service
to
customers,
technicians
are
available
to
evaluate
and
repair
malfunctioning
kits
for
a
minimum
service
fee
of
$18.00
(4
hour
rate)
plus
$7.00
shipping
and
handling
(prices
subject
to
change).
To
qualify
for
repair
service,
your
kit
must
be
fully
completed,
unmodified,
and
the
printed
circuit
board
assembled
using
rosin-core
solder.
In
the
event
your
repair
will
require
more
than
an
hour
to
fix
(or
$36.00,
subject
to
change),
our
technicians
will
contact
you
in
advance
by
telephone
before
performing
the
work.
Defective
units
should
be
shipped
prepaid
to:
MF]
Enterprises,
Inc.
300
Industrial
Park
Road
Starkville,
MS
39759
When
shipping,
pack
your
kit
well
and
include
the
minimum
payment
plus
shipping
and
handling
charges
($25.00
total).
No
work
can
be
performed
without
pre-payment.
Also,
provide
a
valid
UPS
return
address
and
a
day
time
phone
number
where
you
may
be
reached.

MFJ
cub
ORP
CW
Transceiver
Construction
Manual
INTRODUCTION
This
manual
contains
the
information
you
need
to
build
your
kit.
The
cub
is
unique
because
it
uses
both
surface-mount
(SMD)
and
conventional
electronic
components.
From
an
electrical
standpoint,
surface-mount
circuitry
has
many
advantages.
However,
SMD
parts
are
too
tiny
for
most
people
to
handle
in
a
kit.
MFJ
solves
this
problem
by
pre-installing
many
of
the
kit's
parts
using
our
automated
SMD
assembly
equipment.
These
machines
accomplish--in
a
matter
of
minutes--what
would
take
a
trained
assembler
an
entire
day
to
complete
by
hand.
Then,
once
the
SMD
work
is
complete,
we
hand
the
project
over
to
you.
You'll
begin
by
inventorying
the
parts
packages
to
ensure
everything
you
need
is
included.
Parts
are
grouped
into
two
categories.
Some
are
generic
components
such
as
switches,
jacks,
controls,
trimmers,
and
the
PA
transistor.
The
rest
are
frequency-determining
coils,
capacitors,
and
crystals
that
determine
the
band
of
operation.
To
complete
your
cub,
you'll
need
only
conventional
bench
tools
and
general
knowledge
of
through-hole
pc-
construction
methods.
To
help
you
along,
this
manual
provides
step-by-step
—
guidance
for
each
operation.
When
construction
is
complete,
it
walks
you
inspection,
testing,
and
tuning.
Finally,
it
shows
you
how
to
install
the
case
and
add
the
finishing
touches.
In
a
few
short
hours,
you'll
be
taking
to
the
airwaves
with
your
new
radio.
BEFORE
YOU
START
BUILDING
Work
Area:
You'll
need
a
clean,
smooth,
and
well-lighted
area--a
place
where
you
can
handle
small
parts
without
losing
them.
A
sheet
of
white
poster
board
makes
a
good
construction
surface.
Well-diffused
overhead
lighting
and
a
supplemental
high-intensity
desk
lamp
provide
strong
lighting
for
close-up
work.
Be
sure
to
keep
the
work
area
free
of
clutter
and
discarded
wire
ends.
Tools
and
Supplies:
Here's
a
checklist
of
the
tools
and
supplies
you'll
need:
O
Low-wattage
soldering
iron
with
a
narrow
chisel
tip
or
conical
tip.
O
Soldering
iron
holder
with
a
moistened
cleaning
sponge.
CO
60/40
or
63/37
alloy
solder
.02"-.032"
in
diameter,
rosin
or
"no-clean"
flux.
Small
needle-nose
pliers
or
a
surgical
hemostat.
Diagonal
or
"nippy"
wire
cutters.
Solder
sucker
or
desoldering
braid.
Magnifying
glass.
Ood
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MFJ
cub
ORP
CW
Transceiver
Construction
Manual
These
items
are
needed
for
testing
and
tune-up:
CO
QRP-type
RF
power
meter
or
VSWR
bridge
(or
5mm
LED,
any
color).
[
50
ohm
dummy
load
(or
two
1
watt
100
ohm
carbon-film
resistors).
O
Telegraph
key
or
keyer
with
3.5mm
plug
installed.
O
8-40
ohm
headphones
or
extension
speaker
with
3.5mm
stereo
plug
installed.
O
13.8V
@
400
mA
regulated
DC
power
source.
[1
Low
VSWR
antenna
cut
for
your
radio's
band
of
operation.
O
Low
level
signal
source
tuned
to
the
radio's
band
of
operation.
O
Kit
of
insulated
tuning
tools.
Avoiding
Errors:
Experience
shows
there
are
four
common
mistakes
builders
make.
Avoid
these,
and
your
kit
should
work
on
the
first
try!
1.
Installing
Wrong
Part:
Pre-sort
components
before
you
begin
and
double-
check
the
numbers
stamped
on
each
part
before
installing.
2.
Reversing
Polarized
or
Keyed
Parts:
ICs,
transistors,
diodes,
and
electrolytic
capacitors
must
be
installed
only
one
way.
Always
double-check
before
inserting!
3.
Bad
Solder
Connections:
Constantly
inspect
for
cold
solder
joints
or
solder
bridges
between
pads
while
you
work.
4.
Omitting
a
Part:
Check
off
each
step
in
the
manual
as
you
complete
it.
Soldering
Tips:
Cleanliness
and
good
heat
distribution
are
the
secrets
of
professional
soldering.
Before
you
install
each
part,
inspect
leads
for
oxidation.
If
the
surface
looks
dull,
burnish
it
with
a
pencil
eraser
or
glass-fiber
brush
(available
at
Radio
Shack).
When
soldering,
let
the
iron
tip
contact
both
lead
and
pad
for
about
one
second
before
feeding
solder.
Solder
should
flow
smoothly
into
platethrough
holes,
wetting
all
exposed
surfaces.
Apply
solder
sparingly
and
avoid
touching
solder
wire
directly
to
the
hot
iron
tip.
Desoldering
Tips:
If
you
make
a
mistake
and
need
to
remove
a
part,
grasp
the
component
lead
with
hemostats
and
heat
the
pad
from
the
opposite
side.
Pull
gently--the
lead
should
come
out
(repeat
for
the
other
lead).
If
solder
fills
in
behind,
reheat
the
pad
and
extract
it
with
a
solder-sucker
or
solder
wick.
Parts
damaged
during
extraction
should
be
replaced
(multilayer
capacitors
are
especially
vulnerable
to
removal
damage).

MEFJ
cub
QRP
CW
Transceiver
Construction
Manual
PARTS
INVENTORY
After
opening
you
MFJ
cub
box,
check
for
the
following.
1
-
Printed
circuit
board
(surface
mount
parts
installed)
|
P/N:
40-9300-1SM
1
-
2.1mm
power
plug
with
cable
P/N:
620-8321
1
-
Metal
chassis
P/N:
800-9300
1
-
Metal
top
P/N:
804-9300
1
-
Construction
manual
P/N:
925-9300-1
1
-
Operation
manual
P/N:
925-9300-2
3
-
Parts
bag
The
parts
list
(bagged
parts)
is
presented
in
three
parts.
First,
you'll
identify
and
inventory
generic
parts--items
common
to
all
cub
transceivers.
Next,
you'll
inventory
frequency-determining
parts--those
items
that
determine
band
coverage.
Then,
you’ll
inventory
the
parts
for
installing
and
putting
the
final
touches
on
your
enclosure.
Identify
each
part
carefully,
consulting
the
manual
for
color
codes
or
special
markings.
When
sorting
capacitors,
look
for
a
value
or
number
code
printed
on
the
body:
Disc
Ceramic
Polystyrene
[———
Multilayer
———
(4.7
pF)
(680
pF)
Q7pF)
(270pF)
(.001
uF)
=
Use
the
following
inventory
list
to
arrange
parts
for
rapid
identification
during
construction.
If
you
discover
a
missing
or
damaged
item,
refer
to
the
warranty
section
for
replacement
instructions.
Begin
by
unpacking
the
kit's
generic
parts.

MFI
cub
ORP
CW
Transceiver
|
Construction
Manual
2N5109
transistor
Bb
;
J
00-0011
[Printcircuitboard
|
On
A
©
a.
—
mM
O
oo
3
3
|
ih
on
aah
LY
w
=)
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AB
O
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-)
Q
|
D|D
$))
50-0194
62-9320
OOi™N
Next,
find
the
band-determining
parts
and
check
contents
against
the
appropriate
parts
list:
12
MHz
crystal
#22
enamel
wire,
24”
length

MEFJ
cub
ORP
CW
Transceiver
Construction
Manual
Designation
|
3.3}
| 1
C13,C46
200-00033-1_
|
O
|
1
|
10
pF
multilayer
capacitor
220-0010
}O
|]
1
[15
[c44,
Cs:
220-0015
ioe
ame
a
yer
cal
220-0022
|
O
|
2
|
56
pF
multilayer
capacitor
C45,C47
220-0056
220-0082
220-0100
220-0150
C53,C55,C56,C57
|
220-0180
220-0270
220-0560
| |
470
pF
polystrerene
capacitor
240-0470
|
2
|
1.5uHmoldedinductor
|
L8,
401-3150
402-3401
|
O
|
2
|
T37-6toroidform
‘for
L10,L11
403-1437
PO
[
5
[10MHzcrystal
sss:
1,
Y2,Y3,Y4,Y5
|
405-0065
|
O
|
1
|
#22
enamel
wire,
24”
length
|
forL10,L11__—|:
870-3022R
|
io
©
ratetets
tetera
FJ
P/N
00-00033-1
EER
i.
ogee.
1
Sa
T37-2
toroid
form
for
L10,L11
10
MHz
crystal
1,Y2,Y3,¥4,Y5
|
405-0065

MFJ
cub
ORP
CW
Transceiver
Construction
Manual
|
O
|
2
[|
82
pF
multilayer
capacitor
|
O
|
2
|
100
pF
multilayer
capacitor
1
12
ilaye
I
0
pF
multilayer
capacitor
|
470
pF
multilayer
capacitor
|
C53,C55,C56,C57
|
220-0470
__|
pleipieiaia}o)s
ai
oO)
©
TI
=
—
ct.
ay
oO
—
©
o)
»
2.
o~
{°)
“%
\
C
2
820
pF
multilayer
capacitor
|C15
|
220-0820
|__|
470
pF
polystrerene
capacitor
240-0470
L
680
pF
7 e
capaci
|
3.3uH
molded
inductor
|
L8_
|
401-3330
|
4.7uH
molded
inductor
ss
[LO
401-3470
|
403-1037
|
|
870-3024R
_|
;

MFJ
cub
QRP
CW
Transceiver
Construction
Manual
eoete
220-1220
|
|
4
([68uHslug-tunedcol
[|
L1,L2,L6,L7___—
|
402-3406
403-1037
__|
#24
enamel
wire,
36”
length
654-0500
Self-tapping
screw
(black
656S-0375B-A
|
O
|
2
|
4-40x%"
hex
spacer
716B-0250
4-40
KEP
nuts
705-0440-K
%”
x
%"
knob
760-0023
1"
x
%”
knob
760-0035
Panel
nut
for
16mm
pot
705-7075
Panel
washer
for
16mm
pot
710-2550

MFJ
cub
QRP
CW
Transceiver
Construction
Manual
PARTS
PLACEMENT
DIAGRAM
+
in
=
Bagge
Mele
Ses
CG
BIPEE
C=)
[5]
[8]
cm
;
aaa
(aa)
IIE
za
[a)[a)
ih
Oe.
as
8
J
eles
6)
P/N:
862-9320
Rev
e
STEP-BY-STEP
ASSEMBLY
Terminology:
When
you
read
the
term
install,
this
means
to
locate,
identify,
dress
the
leads,
and
insert
the
part
into
its
mounting
holes
on
the
PC
board.
Once
a
component
is
mounted,
bend
each
lead
over
and
use
sharp
side-cutters
to
clip
off
the
excess.
Make
sure
lead
ends
don't
touch
other
pads,
tracks,
or
the
groundplane
surface
(see
below).
The
term
solder
means
to
solder
the
part's
leads
in
place,
inspect
for
flaws
or
solder
bridges,
and
nip
off
any
protruding
lead
or
pin
with
a
sharp
pair
of
side
cutters.
All
solder
connections
will
be
made
on
the
bottom
(groundplane)
side
of
the
pc
board.
8

MFJ
cub
QRP
CW
Transceiver
Construction
Manual
Generic
Parts
Begin
by
finding
two
(2)
3.5mm
stereo
phone
jacks.
When
installing,
make
sure
the
plastic
body
is
seated
flush
with
the
pc
board.
O
Install
a
3.5mm
phone
jack
at
J2
and
solder
all
5
pins.
1
Install
a
3.5mm
phone
jack
at
J4
and
solder
all
pins.
O
Locate
the
2.1mm
coaxial
power
jack.
Install
at
J1
and
twist
all
tabs
45
degrees
with
pliers
to
secure
in
place.
Solder
all
3
tabs.
O
Locate
the
RCA
antenna
jack.
Seat
firmly
at
J3
and
solder
all
4
tabs.
O
Install
the
2P2T
mini
power
switch
at
SW1
and
solder
all
6
pins.
This
may
be
a
tight
fit
—
work
pins
in
slowly.
Find
two
potentiometers
(volume
and
tune),
and
use
the
detail
below
when
installing:
set
aside
for
later
installation
(if
required)
Remove
hardware
and
BS
Install
in
front
set
of
holes
O
Identify
the
500
ohm
pot
(B500).
Install
at
R14
and
solder
all
3
tabs.
O
Identify
the
10K
pot
(B10K).
Install
at
R4
and
solder
all
3
tabs.
Find
two
(2)
60
pF
MuRata
trimcaps
(orange
plastic
body).
CO
Install
a
60
pF
trimcap
at
C27
(flat
side
either
way)
and
solder.
O
Install
a
60
pF
trimcap
at
C40
(flat
side
either
way)
and
solder.

MFJ
cub
QRP
CW
Transceiver
Construction
Manual
Locate
the
10K
6mm
trimpot
(marked
102).
Install
at
R19
and
solder
all
3
tabs.
O
Locate
the
red
LED.
Following
the
detail
provided
below,
mount
at
CR1.
Note
that
CR1
is
a
polarized
part.
Orient
so
the
shorter
of
the
two
leads
(cathode)
is
toward
the
corner
of
the
board
(ground).
When
positioned
as
shown,
solder.
E
Shorter
lead
(ground)
&£
Press
leads
flat
to
pc
board
en
oe
Th
LED
base
butted
against
edge
of
pc
board
O
Locate
the
MV2104
varactor
diode
(looks
like
a
plastic
transistor
with
two
leads).
Install
at
D2
with
the
flat
side
toward
the
front
of
the
pc
board.
Solder.
Locate
the
3.5
uH
shielded
slug-tuned
VFO
coil.
Inspect
to
make
sure
all
pins
and
tabs
are
straight.
Install
at
L3
and
solder
all
pins
and
tabs.
Locate
the
2N5109
PA
transistor.
The
cub
normally
delivers
1.5
-
2.0
watts
RF
output
from
a
13.8V
power
source
using
this
device
(1
watt
on
15
meters).
If
you
wish
to
substitute
a
more
powerful
PA
transistor,
check
the
supplemental
instructions
following
this
step.
If
not,
inspect
the
2N5109
and
straighten
any
bent
leads.
10

MFJ
cub
QORP
CW
Transceiver
Construction
Manual
C1)
Install
Q7
so
its
flange
is
elevated
about
.1"
above
the
pc
board,
as
shown.
Solder
in
place.
The
clip-on
heatsink
will
be
installed
later,
after
the
remaining
parts
are
mounted.
2N5109
ecers:
2.9.6
9
2.6.9
0%
9.6.0
0.
#
9.
AYU
RAREX
DOS
CMTS
RET
E
ES
oY
O
REE
BOL
eee,
ee
SAC
CI
ITO
Te
RNa
aaa
ewe
wie
Alternative
PA
Transistors:
A
2N3553
(not
supplied)
may
be
substituted
directly
for
the
2N5109.
This
device
typically
delivers
up
to
50%
more
output.
A
second
substitute,
the
Motorola
MRF-237,
may
deliver
even
more
output--up
to
4
watts
on
20
meters.
The
MRF-237
is
not
a
direct
replacement.
When
installing,
the
case
must
be
rotated
180-degrees
and
its
base
lead
brought
across
to
the
base-connection
pad
(see
below).
Note
that
MFJ
cannot
accept
responsibility
for
the
outcome
of
any
customer
modification.
2N5109
B
2N3866
_-/
‘
3
2N4427
MRF-237
E(o
i
2N3553.
BR
This
concludes
installation
of
the
generic
parts
provided
in
your
kit.
Take
a
break
and
double-check
your
work
before
beginning
installation
of
the
frequency-determining
parts.
MFJ-9315
15
Meter
Transceiver
Locate
two
(2)
3.3
pF
disc
ceramic
capacitors
marked
339
or
3.3.
O
Install
a
3.3
pF
capacitor
at
C13
and
solder.
C}
Install
a
3.3
pF
capacitor
at
C46
and
solder.
The
next
group
of
capacitors
you'll
install
are
multilayer.
Forcing
or
overheating
the
leads
of
multilayer
caps
may
damage
them,
so
use
care
during
i]

MFJ
cub
ORP
CW
T.
ransceiver
Construction
Manual
installation
or
removal.
If
necessary,
pre-shape
leads
to
the
correct
spacing
before
inserting.
Incorrect
_[Incorrect
Correct
Find
two
(2)
10
pF
multilayer
caps
(marked
10
or
100).
C
Install
10
pF
at
C9
and
solder.
MO
Install
10
pF
at
C44
and
solder.
C)
Locate
a
18
pF
multilayer
cap
(marked
18
or
180).
Install
at
C48
and
solder.
Find
two
(2)
47
pF
multilayer
caps
(47
or
470).
O
Install
47
pF
at
C45
and
solder.
O
Install
47
pF
at
C47
and
solder.
O
Locate
a
68
pF
multilayer
cap
(68
or
680).
Install
at
C14
and
solder.
O
Locate
a
82
pF
multilayer
cap
(82
or
820).
Install
at
C52
and
solder.
Find
two
(2)
100
pF
multilayer
caps
(101).
O
Install
100
pF
at
C11
and
solder.
[C)
Install
100
pF
at
C12
and
solder.
Find
five
(5)
150
pF
multilayer
caps
(151).
Install
150
pF
at
C6
and
solder.
Install
150
pF
at
C53
and
solder.
Install
150
pF
at
C55
and
solder.
Install
150
pF
at
C56
and
solder.
Install
150
pF
at
C57
and
solder.
Locate
a
470
pF
multilayer
cap.
Install
at
C15
and
solder.
OoOd
dad
Oo
[1
Locate
a
330
pF
polystyrene
capacitor
(silver
in
color,
330J
stamped
on
the
body).
Install
at
C7
and
solder
in
place.
This
completes
capacitor
installation
(C62
is
not
used
with
the
15
meter
kit).
12

MFJ
cub
ORP
C
W
Transceiver
Construction
Manual
Find
four
(4)
shielded
slug-tuned
coils
(1.2
uH).
Inspect
each
coil
and
straighten
bent
soldering
tabs
or
pins.
90
POOR?
eseses
Aratetey
"e!
e
ee,
'e
'e
ne
nr
Ce
CO
“
ss
A
a
‘
5
P
‘
‘
rate
2
s
Sy
Install
a
shielded
coil
at
L1.
Soldering
all
five
(5)
pins
and
both
tabs.
Install
a
shielded
coil
at
L2
and
solder.
Install
a
shielded
coil
at
L6
and
solder.
Install
a
shielded
coil
at
L7
and
solder.
Find
two
(2)
1.5
uH
molded
chokes
(brown-green-gold-silver).
CO
Install
a
1.5
uH
choke
at
L8.
C
Install
a
1.5
uH
choke
at
L9.
Find
two
(2)
T37-6
toroid
forms
(doughnut-shaped,
.37"
in
diameter,
black
with
yellow-paint
color
coding).
Also,
find
the
length
of
#22
enameled
wire
and
cut
into
two
equal
lengths.
L10
and
L11
are
hand-wound
on
toroid
forms
prior
to
installation.
When
winding
toroids,
remember
the
number
of
turns
are
counted
inside
the
form.
Pull
each
turn
up
tight
before
starting
the
next.
If
the
coil
is
wound
loosely,
inductance
may
be
too
high,
compromising
transmitter
performance.
After
winding,
scrape
both
leads
with
a
hobby
knife
to
remove
insulation
and
tin
with
solder.
ODod
a
Count
turns
on
inside
of
form.
Pull
each
turn
tight
before
winding
the
next.
eee
Ly
Tin
leads
with
solder
before
installing.
[1
Wind
10
turns
of
#22
enameled
wire
onto
a
T37-6
toroid
form
and
prep
leads.
C)
Install
at
L10
and
solder.
Wind
10
turns
of
#22
on
the
second
T37-6
toroid
form
and
prep.
13

MFJ
cub
QRP
CW
Transceiver
Construction
Manual
Install
at
L11
and
solder.
Next,
find
the
five
(5)
12
MHz
crystals
(12.000).
When
installing,
do
not
press
the
can
tightly
against
the
pc
board--this
could
short
mounting
pads
to
the
metal
case.
Leave
a
small
air-gap
between
the
base
and
pc
board.
%
aatetere:
aarerarss
Correct
==
Incorrect
revecete’
‘aiererets
etatets
5
RRAAQAN
nN
Install
a
12
MHz
crystal
at
Y1.
Install
a
12
MHz
crystal
at
Y2.
Install
a
12
MHz
crystal
at
Y3.
Install
a
12
MHz
crystal
at
Y4.
Install
a
12
MHz
crystal
at
Y5.
OoOd
da
Oo
This
concludes
assembly
of
the
MFJ-9315
board.
Proceed
to
the
Testing
and
Alignment
section.
MFJ-9317
17
Meter
Transceiver
Locate
two
(2)
3.3
pF
disc
ceramic
capacitors
marked
339
or
3.3.
O
Install
a
3.3
pF
capacitor
at
C13
and
solder.
1)
Install
a
3.3
pF
capacitor
at
C46
and
solder.
The
next
group
of
capacitors
you'll
install
are
multilayer.
Forcing
or
overheating
the
leads
of
multilayer
caps
may
damage
them,
so
use
care
during
installation
or
removal.
If
necessary,
pre-shape
leads
to
the
correct
spacing
before
inserting.
Incorrect
Incorrect
Correct
[
Locate
a
10
pF
multilayer
cap
(marked
10
or
100).
Install
at
C9
and
solder.
[
Locate
a
15
pF
multilayer
cap
(marked
15
or
150).
Install
at
C44
and
solder.
14

MFI
cub
ORP
CW
Transceiver.
—~=~=~—~S«Sonstruction
Maar’
O
Locate
a
22
pF
multilayer
cap
(marked
22
or
220).
Install
at
C48
and
solder.
Find
two
(2)
56
pF
multilayer
caps
(56
or
560).
O
Install
56
pF
at
C45
and
solder.
C)
Install
56
pF
at
C47
and
solder.
O
Locate
a
82
pF
multilayer
cap
(82
or
820).
Install
at
C14
and
solder.
Find
two
(2)
100
pF
multilayer
caps
(101).
[)
Install
100
pF
at
C11
and
solder.
O
Install
100
pF
at
C12
and
solder.
[
Locate
a
150
pF
multilayer
cap
(151).
Install
at
C6
and
solder.
Find
five
(4)
180
pF
multilayer
caps
(181).
Install
180
pF
at
C53
and
solder.
Install
180
pF
at
C55
and
solder.
Install
180
pF
at
C56
and
solder.
Install
180
pF
at
C57
and
solder.
Locate
a
270
pF
multilayer
cap
(271).
Install
at
C52
and
solder.
Locate
a
560
pF
multilayer
cap
(561).
Install
at
C15
and
solder.
ODoOdacdnca
og
Locate
a
470
pF
polystyrene
capacitor
(silver
in
color,
470J
stamped
on
the
body).
Install
at
C7
and
solder
in
place.
This
completes
capacitor
installation
(C62
is
not
used
with
the
17
meter
kit).
Find
four
(4)
shielded
slug-tuned
coils
(1.2
uH).
Examine
each
coil
and
straighten
soldering
tabs
or
bent
pins.
[1
Install
a
1.2
uH
shielded
coil
at
L1.
Solder
all
five
(5)
pins
and
both
tabs.
Install
a
1.2
uH
shielded
coil
at
L2
and
solder.
C)
Install
a
1.2
uH
shielded
coil
at
L6
and
solder.
15

MFJ
cub
QRP
CW
Transceiver
Construction
Manual
O
Install
a
1.2
uH
shielded
coil
at
L7
and
solder.
Find
two
(2)
1.5
wH
molded
chokes
(brown-green-gold-silver).
C
Install
a
1.5
uH
choke
at
L8.
Install
a
1.5
uH
choke
at
L9.
Find
two
(2)
T37-6
toroid
forms
(doughnut-shaped,
.37"
in
diameter,
black
with
yellow-paint
color
coding).
Also,
find
the
length
of
#22
enameled
wire
and
cut
into
two
equal
lengths.
L10
and
L11
are
hand-wound
on
toroid
forms
prior
to
installation.
When
winding
toroids,
remember
the
number
of
turns
are
counted
inside
the
form.
Pull
each
turn
up
tight
before
starting
the
next.
If
the
coil
is
wound
loosely,
inductance
may
be
too
high,
compromising
transmitter
performance.
After
winding,
scrape
both
leads
with
a
hobby
knife
to
remove
insulation
and
tin
with
solder.
Following
these
instructions:
Count
turns
on
inside
of
form.
Pull
each
turn
tight
before
winding
the
next.
~
Tin
leads
with
solder
before
installing.
O
Wind
11
turns
of
#22
enameled
wire
onto
a
T37-6
toroid
form
and
prep
leads.
C
Install
at
L10
and
solder.
C
Wind
11
turns
of
#22
on
the
second
T37-6
toroid
form
and
prep
leads.
C
Install
at
L11
and
solder.
Next,
find
the
five
(5)
10
MHz
crystals
(10.000).
When
installing
crystals,
do
not
press
the
can
tightly
against
the
pc
board--this
could
short
mounting
pads
to
the
metal
case.
Leave
a
small
air-gap
between
the
base
and
pc
board.
aces,
se
ceceges
oe
tatete’
Correct
<4
Incorrect
SO
e__°__
_T__P__lJo
C1
Install
a
10-MHz
crystal
at
Y1.
Install
a
10-MHz
crystal
at
Y2.
C)
Install
a
10-MHz
crystal
at
Y3.
16

MFJ
cub
QRP
CW
Transceiver
Construction
Manual
O
Install
a
10-MHz
crystal
at
Y4.
O
Install
a
10-MHz
crystal
at
Y5.
This
concludes
assembly
of
the
MFJ-9317
board.
Proceed
to
the
Testing
and
Alignment
section.
MFJ-9320
20
Meter
Transceiver
Locate
two
(2)
3.3
pF
disc
ceramic
capacitors
marked
339
or
3.3.
C
Install
a
3.3
pF
capacitor
at
C13
and
solder.
O
Install
a
3.3
pF
capacitor
at
C46
and
solder.
The
next
group
of
capacitors
you'll
install
are
multilayer.
Forcing
or
overheating
the
leads
of
multilayer
caps
may
damage
them,
so
use
care
during
installation
or
removal.
If
necessary,
pre-shape
leads
to
the
correct
spacing
before
inserting.
Incorrect
Incorrect
Correct
Find
two
(2)
15
pF
multilayer
caps
(marked
15
or
150).
C)
Install
15
pF
at
C44
and
solder.
Install
15
pF
at
C48
and
solder.
Find
two
(2)
68
pF
multilayer
caps
(marked
68
or
680).
O
Install
68
pF
at
C45
and
solder.
Install
68
pF
at
C47
and
solder.
1
Locate
a
100
pF
multilayer
cap
(marked
101).
Install
at
C14
and
solder.
Find
two
(2)
150
pF
multilayer
caps
(marked
151).
Install
150
pF
at
C11
and
solder.
C)
Install
150
pF
at
C12
and
solder.
Find
four
(4)
220
pF
multilayer
caps
(marked
221).
C)
Install
220
pF
at
C53
and
solder.
O
Install
220
pF
at
C55
and
solder.
17

MEFJ
cub
QORP
CW
Transceiver
Construction
Manual
C)
Install
220
pF
at
C56
and
solder.
C1)
Install
220
pF
at
C57
and
solder.
Find
two
(2)
330
pF
multilayer
caps
(marked
331).
Install
330
pF
at
C9
and
solder).
O
Install
330
pF
at
C52
and
solder).
[C1
Locate
a
680
pF
multilayer
cap
(marked
681).
Install
at
C15
and
solder.
Find
two
680
pF
polystyrene
type
capacitor
(silver
in
color,
coated
with
clear
plastic,
680J
stamped
on
the
body).
1
Install
680
pF
(polystyrene)
at
C7
and
solder
in
place.
C
Install
680
pF
(polystyrene)
at
C6,
standing
on
end--as
illustrated
below:
.
C6
Ca
This
completes
capacitor
installation
(C62
is
not
used
with
the
20
meter
kit).
Find
four
(4)
1.5
uH
shielded
slug-tuned
coils.
Inspect
each
and
straighten
any
bent
tabs
or
pins.
Install
a
shielded
coil
at
L1,
soldering
both
tabs
and
all
5
pins.
Install
a
shielded
coil
at
L2,
and
solder.
Install
a
shielded
coil
at
L6
and
solder.
Install
a
shielded
coil
at
L7
and
solder.
Find
two
(2)
1.8
uH
molded
chokes
(brown-gray-gold-silver).
1)
Install
a
1.8
uH
choke
at
L8
and
solder.
1
Install
a
1.8
uH
choke
at
L9
and
solder.
Find
two
(2)
T37-2
toroid
forms
(doughnut-shaped,
.37"
in
diameter,
black
with
red
paint
color
coding).
Also,
find
the
length
of
#22
enameled
wire
and
OOO
dQ
18
This manual suits for next models
5
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