Milwaukee M18 FUEL FVP5 User manual

OPERATOR'S MANUAL
Cat. No.
M18 FVP5
M18 FUEL™ 5 CFM VACUUM PUMP
WARNING
To reduce the risk of injury, user must read and understand operator's manual.

2
GENERAL PUMP SAFETY
WARNINGS
WARNING
Read all safety warnings, instruc-
-
tions provided with this pump. Failure to follow all
instructions listed below may result in electric shock,
Save all warnings and
instructions for future reference.
WORK AREA SAFETY
ELECTRICAL SAFETY
•Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
•Do not operate pump in explosive atmospheres,
gases or dust.
•Keep children and bystanders away while
operating a pump. Distractions can cause you to
lose control.
PERSONAL SAFETY
•Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools.
reduce risk of electric shock.
•Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
•Do not expose pump to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
•Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
•When operating a pump outdoors, use an exten-
sion cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric
shock.
PUMP USE AND CARE
•Stay alert, watch what you are doing and use
common sense when operating pump. Do not
-
ence of drugs, alcohol or medication. A moment
of inattention while operating may result in serious
personal injury.
•Use personal protective equipment. Always
wear eye protection. Protective equipment such
as a dust mask, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
will reduce personal injuries.
•Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the pump in unexpected situations.
•
•Do not let familiarity gained from frequent use
of pump allow you to become complacent and
ignore pump safety principles. A careless action
can cause severe injury within a fraction of a second.
BATTERY USE AND CARE
•Do not force the pump. Use the correct pump for
your application. The correct pump will do the job
better and safer at the rate for which it was designed.
•Remove the battery pack from the pump before
making any adjustments, changing accessories,
or storing. Such preventive safety measures reduce
the risk of starting the pump accidentally.
•Store idle pump out of the reach of children and
do not allow persons unfamiliar with the pump or
these instructions to operate the pump. Pumps
are dangerous in the hands of untrained users.
•Maintain pump and accessories. Check for mis-
alignment or binding of moving parts, breakage
the pump’s operation. If damaged, have the pump
repaired before use. Many accidents are caused
by poorly maintained pumps.
•Use the pump, accessories and etc. in accordance
with these instructions, taking into account the
working conditions and the work to be performed.
intended could result in a hazardous situation.
•Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the pump in unexpected situations.
manufacturer. A charger that is suitable for one type
with another battery pack.
battery packs. Use of any other battery packs may
•When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins,
keys, nails, screws or other small metal objects,
that can make a connection from one terminal
to another. Shorting the battery terminals together
•Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact ac-
cidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation
or burns.
•
•
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away
from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
Do not expose a battery pack or pump to fire or
excessive temperature. Exposure to fire or
temperature above 130°C (265°F) may cause
explosion.
Follow all charging instructions and do not
charge the battery pack or pump outside the
temperature range specified in the
instructions. Charging improperly or at
temperatures outside the specified range may
damage the battery and increase the risk of fire.
Do not use a battery pack or pump that is
damaged or modified. Damaged or modified
batteries may exhibit unpredictable behavior
resulting in fire, explosion or risk of injury.

3
SERVICE
SPECIFIC SAFETY RULES FOR
VACUUM PUMPS
WARNING
This pump generates a deep vac-
person using only identical replacement parts.
This will ensure that the safety of the pump is
maintained.
•
cum that can be harmful to human
tissue. Do not expose any part of the human
body to the vacuum.
•
•
•Add oil before initial use. Do not operate pump
without oil.
•
pumps.
•Avoid contact on skin and clothing with oil.
•
•lead from lead-based paint
•
After evacuation, drain oil immediately while
pump is warm. Dispose of used oil properly.
WARNING
Some
sawing,
dust creat
grinding,
ed by
drilling,
power
and
sanding,
other
construction activities contains chemicals known to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
•
crystalline silica from bricks and cement and other
masonry products, and
arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to
SYMBOLOGY
Volts
Direct Current
•
Low battery
Valve open
Oil Fill
CFM Cubic Feet per Minute
Read Operator's Manual
Never service damaged battery packs. Service
of battery packs should only be performed by the
manufacturer or authorised service providers.
The MILWAUKEE®M18 FUEL™ 5 CFM Vacuum
Pump is suitable for use with systems that
utilise A2L refrigerants provided proper
precautions have been followed. This includes
ensuring all refrigerant has been removed
when servicing or evacuating a system that
contains A2L refrigerants. Due to the mildly
flammable nature of A2L refrigerants, it is
important to ensure users receive proper
technical training prior to handling these
refrigerants. Special licensing or certification
may be required before handling flammable
refrigerants. Always follow local, state and/or
federal regulations or guidelines when working
on systems containing refrigerants.
Always use common sense and be cautious
when using tools. It is not possible to anticipate
every situation that could result in a dangerous
outcome. Do not use this tool if you do not
understand these operating instructions or you feel
the work is beyond your capability; contact
MILWAUKEE®Tool or a trained professional for
additional information or training.
Maintain labels and nameplates. These carry
important information. If unreadable or missing,
contact a MILWAUKEE®service facility for a
replacement.
Regulatory Compliance Mark (RCM).
This product meets applicable
regulatory requirements.
Do not dispose of electric tools
together with household waste
material. Electric tools and electronic
equipment that have reached the end
of their life must be collected
separately and returned to an
environmentally compatible recycling
facility.
WARNING
Do not charge non-rechargeable
batteries.
ADDITIONAL BATTERY SAFETY RULES
WARNING
T
injury
o reduce
, and product damage
the risk of fire, personal
due to
a short circuit, never immerse your tool, battery
pack or charger in fluid or allow a fluid to flow inside
them. Corrosive or conductive fluids, such as
seawater, certain industrial chemicals, and bleach
or bleach-containing products, etc., can cause a
short circuit.
Manifold Mode On/Off
Power On/Off
V

FUNCTIONAL DESCRIPTION
1. Oil level window
3. Gas ballast valve
4. Carry handle
4
7
6
8
2
10
9
1
5
3
6. Low battery indicator
7. ON/OFF Button
8. Manifold mode button
9. Isolation valve
10. Oil drain
4
SPECIFICATIONS
Cat. No.................................................. M18 FVP5
Volts.......................................................... 18 V DC
Battery Type .................................................M18™
Charger Type................................................M18™
Flow Rate ................................ 141 L/MIN (5 CFM)
Ultimate Vacuum ...................................25 Microns
Intake Ports ......................................1/2", 3/8", 1/4"
Oil Capacity .................................. 550 ml (18.6 oz)
Recommended Ambient
Weight (Tool-Only)............................ 8.6kg (19 lbs)
ASSEMBLY
Operating Temperature..................
WARNING
any time the tool is not in use.
WARNING
Always remove the battery pack
Inserting/ Removing the Battery
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
WARNING
Priming the Pump and Adding Oil
WARNING
-17°C to 51° C
(0°F to 125°F)
Recharge only with the charger
specified for the battery. For
Only use accessories specifically
recommended for this tool.
specific charging instructions, read the
operator’s manual supplied with your charger
and battery.
To insert the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
Others may be hazardous.
or using a manifold. Make vacuum connections.
Selecting Hoses
For best performance, use vacuum rated hoses
directly connected to the pump that are as short
and of the widest diameter possible. Inspect hoses
before operation and replace if worn.
OPERATION
WARNING
General operation
6.
1. Insert battery pack.
2. Check oil level.
3. Open the gas ballast valve.
4. Make hose connections to the pump either directly
5. Open one intake port and the isolation valve, close
gas ballast valve, and turn pump ON.
Slowly open the gas ballast valve at the beginning
of the evacuation process.
Manifold mode
Low Battery mode
When battery capacity reaches 5 minutes of runtime
remaining, the pump will enter low battery mode. The
Low Battery LED will light and a buzzer will sound.
The pump will reduce in speed to conserve runtime
and maintain vacuum. Replace battery.
Thermal Overload
If Power button LED begins blinking, the tool has
entered thermal overload protection and cannot be
restarted until the pump has cooled down.
To reduce the risk of injury,
always wear proper eye
protection marked to comply with
AS/NZS 1337.1.
When using a manifold, turn ON Manifold mode for
best performance. When using a manifold, a 4-port
manifold is recommended.
Isolation valve
Closed
Open
Adding Oil
•Add oil and run the pump for 30 minutes. Change the
oil (or let the oil cool down before beginning work).
•Add oil and wait 1 hour before beginning work.
To ready the pump for first time use, either:
WARNING
Do not operate pump without oil.
Only use oil specifically refined for
The pump is shipped without oil
and must be primed for initial use.
MAX markings.
cap.
level during use.4 Monitor oil
2.
1.
Slowly add oil into the oil reservior
until level is between the MIN and
.
Twist open the oil fill cap.
deep vacuum pumps.
To add oil:

5
MAINTENANCE
WARNING
Changing Oil
Flushing Oil
Maintaining Tool
Cleaning
Repairs
For repairs, return the tool, battery pack and charger
to the nearest authorised service centre.
ACCESSORIES
To reduce the risk of injury,
always unplug the charger and
remove the battery pack from the charger or
tool before performing any maintenance. Never
disassemble the tool, battery pack or charger.
Contact a MILWAUKEE®service facility for ALL
repairs.
If the oil is severly contaminated, flushing may be
required. With the oil drain open, slowly add oil into
the reservioir while pump is running until
contamination is removed. Dispose of flushed oil
properly.
After each use while pump is warm and oil is
thinner, place pump on level surface and open oil
drain. Oil can be forced from the pump by opening
one intake and partially blocking the exhaust with a
cloth then running the pump. DO NOT operate the
pump for more than 20 seconds using this method.
Dispose of used oil properly.
Keep your tool, battery pack and charger in good
repair by adopting a regular maintenance program.
Inspect your tool for issues such as undue noise,
misalignment or binding of moving parts, breakage
of parts, or any other condition that may affect the
tool operation. Return the tool, battery pack, and
charger to a MILWAUKEE®service facility for
repair. After six months to one year, depending on
use, return the tool, battery pack and charger to a
MILWAUKEE®service facility for inspection.
If the tool does not start or operate at full power with
a fully charged battery pack, clean the contacts on
the battery pack. If the tool still does not work
properly, return the tool, charger and battery pack,
to a MILWAUKEE®service facility for repairs.
Clean dust and debris from any vents. Keep tool
clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain
cleaning agents and solvents are harmful to plastics
and other insulated parts. Some of these include
petrol, turpentine, lacquer thinner, paint thinner,
chlorinated cleaning solvents, ammonia and
household detergents containing ammonia. Never
use flammable or combustible solvents around
tools.
WARNING
Use only recommended accesso-
ries. Others may be hazardous.
For a complete listing of accessories, go online to
milwaukeetool.com.au / milwaukeetool.co.nz or
contact a distributor.
7.
9.
10.
After pump settles down from initial volume of
air, close ballast valve and continue evacuating.
8. When finished, close the isolation valve and fully
open the gas ballast valve.
Operate the pump for 2-3 more seconds, then
turn OFF the pump and close the isolation valve.
Remove hose connections and cap the intake
fittings.

961014664-01(A)
WARRANTY - AUSTRALIA and NEW ZEALAND
SERVICE - AUSTRALIA and NEW ZEALAND
MILWAUKEE®prides itself in producing a premium quality product that is Nothing But Heavy DutyTM.
Your satisfaction with our products is very important to us! If you encounter any problems with the
operation of this tool, please contact your authorised MILWAUKEE®dealer.
For a list of MILWAUKEE®dealers, guarantee or service agents please contact MILWAUKEE®
Customer Service or visit our website.
(Australia Toll Free Telephone Number 1300 645 928)
(New Zealand Toll Free Telephone Number 0800 645 928)
or visit milwaukeetool.com.au/milwaukeetool.co.nz.
Please refer to Australian and New Zealand warranty supplied with tool. This warranty applies only to
product sold by authorised dealers in Australia and New Zealand.
DESIGNED BY MILWAUKEE ELECTRIC TOOL CORP.
PROFESSIONALLY MADE IN CHINA
PRINTED IN CHINA
Milwaukee Electric Tool Corporation
13135 West Lisbon Road, Brookfield, Wisconsin U.S.A. 53005
Milwaukee Tool (Australia)
26 - 40 Nina Link, Dandenong South,
Victoria, 3175, Australia
Milwaukee Tool (New Zealand)
274 Church Street, Penrose,
Auckland, 1061, New Zealand