Mitsubishi Pajero Sport 2013 Instruction Manual

0-1
GROUP 0
GENERAL
CONTENTS
HOW TO USE THIS MANUAL. . . . . . 0-2
PRECAUTIONS BEFORE
SERVICE . . . . . . . . . . . . . . . . . . . . . . 0-2
PROTECTING THE VEHICLE . . . . . . . . . . 0-2
DOING SERVICE WORK IN GROUPS
OF TWO OR MORE MECHANICS. . . . . . . 0-2
REMOVAL AND DISASSEMBLY . . . . . . . . 0-2
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 0-3
PARTS TO BE REPLACED . . . . . . . . . . . . 0-3
PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
TUBES AND OTHER RUBBER PARTS. . . 0-3
LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . 0-3
BRAKE FLUID. . . . . . . . . . . . . . . . . . . . . . . 0-4
SERVICING THE ELECTRICAL
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
APPLICATION OF ANTI-CORROSION
AGENTS AND UNDERCOATS. . . . . . . . . . 0-4
PRE-INSPECTION CONDITION. . . . . . . . . 0-4
VEHICLE WASHING. . . . . . . . . . . . . . . . . . 0-4
MULTI USE TESTER (M.U.T.-III)
SUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . 0-5
IN ORDER TO PREVENT VEHICLES
FROM FIRE. . . . . . . . . . . . . . . . . . . . . . . . . 0-5
ENGINE OILS . . . . . . . . . . . . . . . . . . . . . . . 0-5

HOW TO USE THIS MANUAL
GENERAL
0-2
HOW TO USE THIS MANUAL
M6000000100026
This manual contains Pre-delivery inspection and
Periodic inspection and maintenance. Group 0 and 1 have the contents for all vehicle mod-
els, and Group 2 has contents for the relevant vehi-
cle models.
PRECAUTIONS BEFORE SERVICE
PROTECTING THE VEHICLE M6001000100029
If there is a likelihood of damaging interior or exterior
parts during service operations, protect them with
suitable covers (such as seat covers, fender covers,
etc.).
DOING SERVICE WORK IN GROUPS OF
TWO OR MORE MECHANICS M6001000200026
If the service work is to be done by two or more
mechanics working together, all the mechanics
involved should take safety into consideration while
they work.
REMOVAL AND DISASSEMBLY M6001000300023
When checking a malfunction, find the cause of the
problem. If it is determined that removal and/or dis-
assembly is necessary, perform the work by following
the procedures contained in this manual.
If punch marks or mating marks are made to avoid
error in assembly and facilitate the assembly work,
be sure to make them in locations which will have no
detrimental effect on performance and/or appear-
ance. If an area having many parts, similar parts,
and/or parts which are symmetrical right and left is
disassembled, be sure to arrange the parts so that
they do not become mixed during the assembly proc-
ess.
1. Arrange the parts removed in the proper order.
2. Determine which parts are to be reused and which
are to be replaced.
3. If bolts, nuts, etc., are to be replaced, be sure to
use only the exact size specified.
AC305590
AC305283
AC305591
AC305592

PRECAUTIONS BEFORE SERVICE
GENERAL 0-3
SPECIAL TOOLS M6001000400031
If other tools are substituted for the special tools to
do service of repair work, there is the danger that
vehicle parts might be damaged, or the technician
might be injured; therefore, be sure to use the spe-
cial tool whenever doing any work for which the use
of one is specified.
PARTS TO BE REPLACED M6001000500027
If any of the following parts are removed, they must
be replaced with new parts.
•Oil seals
•Gaskets (except rocker cover gasket)
•Packings
•O-rings
•Lock washers
•Split pins
•Self-locking nuts
PARTS M6001000600024
When replacing parts, use MITSUBISHI genuine
parts.
TUBES AND OTHER RUBBER PARTS
M6001000700021
Be careful to avoid spilling any petrol, oil, etc.,
because if it adheres to any tubes or other rubber
parts, they might be adversely affected.
LUBRICANTS M6001000800028
In accordance with the instructions in this manual,
apply the specified lubricants in the specified loca-
tions during assembly and installation.
AC305593
AC305594
AC305284
AC305595
AC305596

PRECAUTIONS BEFORE SERVICE
GENERAL
0-4
BRAKE FLUID M6001000900025
Be careful to avoid spilling any brake fluid, because if
it adheres to the vehicle body, the paint coat might be
discoloured.
SERVICING THE ELECTRICAL SYSTEM
M6001001000070
CAUTION
Before connecting or disconnecting the negative
(-) cable, be sure to turn off the ignition switch
and the lighting switch. (If this is not done, there
is the possibility of semiconductor parts being
damaged.)
Before replacing a component related to the electri-
cal system and before undertaking any repair proce-
dures involving the electrical system, be sure to first
disconnect the negative (-) cable from the battery in
order to avoid damage caused by short-circuiting.
APPLICATION OF ANTI-CORROSION
AGENTS AND UNDERCOATS M6001001100022
If oil or grease gets onto the oxygen sensor, it will
cause a drop in the performance of the sensor.
Cover the oxygen sensor with a protective cover
when applying anti-corrosion agents and undercoats.
PRE-INSPECTION CONDITION M6001001200115
"Pre-inspection condition" refers to the condition that
the vehicle must be in before proper engine inspec-
tion can be carried out. If you see the words "Set the
vehicle to the pre-inspection condition". In this man-
ual, it means to set the vehicle to the following condi-
tion.
•Engine coolant temperature: 80 to 90°C
•Lamps, electric cooling fan and all accessories:
OFF
•M/T: Neutral
•A/T, CVT: P range
VEHICLE WASHING M6001001300112
If high-pressure car-washing equipment or steam
car-washing equipment is used to wash the vehicle,
be sure to note the following information in order to
avoid damage to plastic components, etc.
•Spray nozzle distance: Approximately 40 cm or
more
•Spray pressure: 3,900 kPa or less
•Spray temperature: 82°C or less
•Time of concentrated spray to one point: within
30 sec.
AC305285
ACX00880AD
AC300832AC
Approximately
40 cm or more

PRECAUTIONS BEFORE SERVICE
GENERAL 0-5
MULTI USE TESTER (M.U.T.-III) SUB
ASSEMBLY M6001001900158
Refer to the "M.U.T.-III OPERATING INSTRUC-
TIONS" for instructions on handling the M.U.T.-III.
CAUTION
Turn the ignition switch to the LOCK (OFF) posi-
tion before connecting or disconnecting the
M.U.T.-III.
Connect the M.U.T.-III to the diagnosis connector as
shown in the illustration.
IN ORDER TO PREVENT VEHICLES
FROM FIRE M6001001500064
"Improper installation of electrical or fuel related parts
could cause a fire. In order to retain the high quality
and safety of the vehicle, it is important that any
accessories that may be fitted or modifica-
tions/repairs that may be carried out which involve
the electrical or fuel systems, must be carried out in
accordance with MMC's information/Instructions".
ENGINE OILS M6001001600180
HEALTH WARNING
Prolonged and repeated contact with mineral oil will
result in the removal of natural fats from the skin,
leading to dryness, irritation and dermatitis. In addi-
tion, used engine oil contains potentially harmful con-
taminants which may cause skin cancer. Adequate
means of skin protection and washing facilities must
be provided.
RECOMMENDED PRECAUTIONS
The most effective precaution is to adapt working
practices which prevent, as far as practicable, the
risk of skin contact with mineral oils, for example by
using enclosed systems for handling used engine oil
and by degreasing components, where practicable,
before handling them.
Other precautions:
•Avoid prolonged and repeated contact with oils,
particularly used engine oils.
•Wear protective clothing, including impervious
gloves where practicable.
•Avoid contaminating clothes, particularly under-
pants, with oil.
•Do not put oily rags in pockets, the use of overalls
without pockets will avoid this.
•Do not wear heavily soiled clothing and
oil-impregnated foot-wear. Overalls must be
cleaned regularly and kept separately from per-
sonal clothing.
•Where there is a risk of eye contact, eye protec-
tion should be worn, for example, chemical gog-
gles or face shields; in addition an eye wash
facility should be provided.
•Obtain first aid treatment immediately for open
cuts and wounds.
•Wash regularly with soap and water to ensure all
oil is removed, especially before meals (skin
cleansers and nail brushes will help). After clean-
ing, the application of preparations containing
lanolin to replace the natural skin oils is advised.
•Do not use petrol, kerosine, diesel fuel, gas oil,
thinners or solvents for cleaning skin.
•Use barrier creams, applying them before each
work period, to help the removal of oil from the
skin after work.
•If skin disorders develop, obtain medical advice
without delay.
AC505420
Diagnosis connector
MB991824
AB
MB991910
MB991827

NOTES

1-1
GROUP 1
PRE-DELIVERY
INSPECTION
CONTENTS
NOTES CONCERNING ENTRIES . . . 1-3
PAINTWORK TERMS . . . . . . . . . . . . 1-5
FIRST STEP. . . . . . . . . . . . . . . . . . . . 1-6
1. CONNECTION OF DARK CURRENT
CONNECTOR. . . . . . . . . . . . . . . . . . . . . . . 1-6
BODY . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
2. WRAP FILM . . . . . . . . . . . . . . . . . . . . . . 1-7
3. EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . 1-12
4. OPERATION OF DOOR LOCKING
SYSTEMS AND DOOR HINGES . . . . . . . . 1-12
5. OPERATION OF DOOR MIRRORS,
WINDOWS AND SUNROOF . . . . . . . . . . . 1-12
UNDER HOOD. . . . . . . . . . . . . . . . . . 1-13
6. ENGINE OIL LEVEL . . . . . . . . . . . . . . . . 1-13
7. BRAKE MASTER CYLINDER FLUID
LEVEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
8. CLUTCH MASTER CYLINDER
FLUID LEVEL . . . . . . . . . . . . . . . . . . . . . . . 1-13
9. WASHER FLUID LEVEL. . . . . . . . . . . . . 1-13
10. BATTERY CONDITION AND
CONNECTIONS . . . . . . . . . . . . . . . . . . . . . 1-13
11. POWER STEERING FLUID LEVEL . . . 1-14
12. ELECTRICAL WIRING . . . . . . . . . . . . . 1-14
UNDER VEHICLE . . . . . . . . . . . . . . . . 1-14
13. TYRE AND SPARE TYRE
PRESSURES . . . . . . . . . . . . . . . . . . . . . . . 1-14
14. SUSPENSION SYSTEM . . . . . . . . . . . . 1-14
15. STEERING LINKAGE AND
SPLIT PINS . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
16. UNDER BODY. . . . . . . . . . . . . . . . . . . . 1-15
BEFORE ROAD TEST . . . . . . . . . . . . 1-16
17. SEAT ADJUSTERS AND
SEATBACK LATCHES . . . . . . . . . . . . . . . . 1-16
18. INHIBITOR SWITCH . . . . . . . . . . . . . . . 1-16
19. IDLE CONTROL KNOB. . . . . . . . . . . . . 1-16
20. INSTRUMENT PANEL CONTROLS . . . 1-16
21. METERS, GAUGES, WARNING
LAMPS AND INDICATION LAMPS. . . . . . . 1-16
22. AIR CONDITIONER, HEATER AND
DEFROSTER SYSTEM. . . . . . . . . . . . . . . . 1-16
23. WIPERS AND WASHERS. . . . . . . . . . . 1-17
24. OPERATION OF SERVICE BRAKES
AND PARKING BRAKES . . . . . . . . . . . . . . 1-17
25. CLUTCH OPERATION . . . . . . . . . . . . . 1-17
26. OPERATION OF SEAT BELTS,
SHOULDER BELTS AND
RETRACTORS . . . . . . . . . . . . . . . . . . . . . . 1-18
Continued on next page

1-2
ROAD TEST. . . . . . . . . . . . . . . . . . . . 1-18
27. ENGINE PERFORMANCE AND
EXHAUST GAS. . . . . . . . . . . . . . . . . . . . . . 1-18
28. TRANSMISSION IN ALL RANGES. . . . 1-18
29. BRAKES . . . . . . . . . . . . . . . . . . . . . . . . 1-19
30. STEERING CONTROL. . . . . . . . . . . . . 1-19
31. VIBRATION AND RATTLES. . . . . . . . . 1-19
32. ELECTRICAL EQUIPMENT . . . . . . . . . 1-19
AFTER ROAD TEST . . . . . . . . . . . . . 1-20
33. IDLE SPEED. . . . . . . . . . . . . . . . . . . . . 1-20
34. IGNITION TIMING. . . . . . . . . . . . . . . . . 1-20
35. RADIATOR COOLANT LEVEL. . . . . . . 1-20
36. HOSES, FLUID LINES AND
CONNECTIONS LOCATED
UNDER HOOD . . . . . . . . . . . . . . . . . . . . . . 1-20
37. MANUAL TRANSMISSION AND
TRANSFER (4WD) OIL LEVEL. . . . . . . . . . 1-20
38. AUTOMATIC TRANSMISSION
FLUID LEVEL . . . . . . . . . . . . . . . . . . . . . . . 1-21
39. ENGINE, TRANSMISSION,
STEERING GEAR BOX AND
DIFFERENTIAL FOR LEAKS . . . . . . . . . . . 1-21
40. FRONT AND REAR DIFFERENTIAL
OIL LEVELS . . . . . . . . . . . . . . . . . . . . . . . . 1-21
41. HOSES, FLUID LINES AND
CONNECTIONS LOCATED
UNDER VEHICLE . . . . . . . . . . . . . . . . . . . . 1-21
FINAL STEPS. . . . . . . . . . . . . . . . . . . 1-22
42. HEADLAMP AIMING. . . . . . . . . . . . . . . 1-22
43. EQUIPMENT . . . . . . . . . . . . . . . . . . . . . 1-22
44. EXTERIOR AND INTERIOR . . . . . . . . . 1-22
45. OWNER INSTRUCTIONS. . . . . . . . . . . 1-22

NOTES CONCERNING ENTRIES
PRE-DELIVERY INSPECTION 1-3
NOTES CONCERNING ENTRIES
M6010100100132
This section describes the details and the inspection methods employed for the pre-delivery inspection of
vehicles.
The inspection should be conducted according to the sequence described in the TABLE OF PRE-DELIVERY
INSPECTION.
Inspection methods are described following the TABLE OF PRE-DELIVERY INSPECTION.
NOTE: The spaces for model, C/# (Chassis number), E/# (engine number), aggregate distance travelled in
kilometres (miles), date of inspection, name of person conducting the inspection, and body colour must be
completed without fail.
NOTE: The spaces for place of inspection, and name of owner should be completed as required.

NOTES CONCERNING ENTRIES
PRE-DELIVERY INSPECTION
1-4
AC306353AC401525
TABLE OF PRE-DELIVERY INSPECTION
INSPECTION PROCEDURE
First Step
Body
Under Hood
Under Vehicle
Before Road Test
Model
Chassis number
Engine number
Distance Travelled km
Owner
Date of inspection
Place of inspection
Inspector
Body colour
Symbols to be used
Needs
adjustment
Good A T
L XC Needs
cleaning
Needs
replenishment
of lubricant,
water, etc.
Needs
replenishment
of repair
Needs
retightening
1. Connection of the dark current connector
Road Test
27. Engine performance and exhaust gas
After Road Test
33. Idle speed
Final Steps
42. Headlamp aiming
43. Equipment
44. Exterior and interior
45. Owner instructions
34. Ignition timing
35. Radiator coolant level
36. Hoses, fluid lines and connections located under hood
37. Manual transmission and transfer (4WD) oil level
38. Automatic transmission fluid level
39. Engine, transmission, steering gear box and
differential for leaks
40. Front and rear differential oil levels
41. Hoses, fluid lines and connections located under vehicle
28. Transmission in all ranges
29. Brakes
30. Steering control
31. Vibration and rattles
32. Electrical equipment
2. Wrap film
3. Exterior
4. Operation of door locking systems and door hinges
5. Operation of door mirrors, windows and sunroof
6. Engine oil level
7. Brake master cylinder fluid level
8. Clutch master cylinder fluid level
9. Washer fluid level
10. Battery condition and connections
11. Power steering fluid level
12. Electrical wiring
13. Tyre and spare tyre pressures
14. Suspension system
15. Steering linkage and split pins
16. Under body
17. Seat adjusters and seat back latches
18. Choke system and inhibitor switch
19. Idle control knob
20. Instrument panel controls
21. Meters, gauges, warning lamps and indication lamps
22. Air conditioning, heater and defroster systems
23. Wipers and washers
24. Operation of service brakes and parking brakes
25. Clutch operation
26. Operation of seat belts, shoulder belts and retractors

PAINTWORK TERMS
PRE-DELIVERY INSPECTION 1-5
PAINTWORK TERMS
M6010200100139
Term Definition Remark
Blister A raised bubble in the paint (from the base
or the undercoat) caused by abnormal
moisture. The bubble may contain either
water or air.
Change in tone The colour tone of the painted surface is not
uniform. Including wrong colour, discoloration and decolouration.
Contact mark A mark on the painted surface as a result of
contact by hands or clothing at the time of
paint application.
Crack A crack in the painted surface. Cracks may be either shallow or deep.
Dirt in paintwork Rough surface resulting from foreign
material in the paint or from dust deposited
on wet paint during painting or storage.
Filed or ground
traces Deep scratches in sheet metal surface, resulting from improper use of buffer or
sander, are not completely covered, and are
visible through paint coating.
Orange peel The painted surface has the appearance of
an orange peel.
Peeling The paint flakes off (partly or over a wide
area). The peeling may be minor, medium, or major.
Pin holes Tiny holes in the painted surface.
Runs A visible trickle of dried paint on the surface. Either undercoat or top-coat.
Scratches Scratches on the painted surface.
Shrink The painted surface "shrinks", causing
wrinkles.
Smears Spots of soot or other material deposited on
the painted surface. Including stains and water spots.
Spray mist The painted surface includes fine particles of
other paint.
Uneven lustre The lustre of the painted surface is not
uniform.
Uneven metallic
dispersion The metallic dispersion of the painted surface is not uniform.
Visibly incomplete
topcoating A part of the undercoating visible.

FIRST STEP
PRE-DELIVERY INSPECTION
1-6
FIRST STEP
1. CONNECTION OF DARK CURRENT
CONNECTOR M6010300100471
CONNECTING PROCEDURE
CAUTION
Turn the ignition switch to the LOCK (OFF) posi-
tion before connecting storage connector.
The fuse (2 pieces) in the junction block as shown is
removed at shipping. The removed fuse is housed in
the ashtray. Install it in the location shown in the fig-
ure again.
HOW TO SET THE COMPASS
CALIBRATION
NOTE: Perform compass calibration in a space
where the vehicle can turn around, with the engine
running.
1. The "COMPASS SETTING" screen is displayed
with the user customisation function in the RV
meter.
2. When the "COMPASS VARIANCE" screen is
displayed, press the [SELECT] button.
3. Press the [←] button or the [→] button.
4. When the "COMPASS CALIBRATION" screen is
displayed, press the [SELECT] button.
5. When "CALIBRATION READY?" is indicated,
press the [SELECT] button.
6. When "PLEASE DRIVE SLOWLY IN A SAFE,
OPEN AREA" is indicated, turn the vehicle 360°in
a safe and open area.
AC510870
AC801722
Junction block
AB
AC900073
AC900074
AC900075
AC900078

BODY
PRE-DELIVERY INSPECTION 1-7
7. "COMPASS CALIBRATION COMPLETE" is
indicated with a blip, and the compass calibration
is completed. When three seconds have elapsed
after completion, the information screen is
displayed.
BODY
2. WRAP FILM M6010400100241
Vehicles may be shipped from the assembly plant to
the distributors with a white plastic film or coating
(wrap film) applied for the purpose of protecting the
painted exterior from environmental elements where
the assembly plant and point of embarkation is
located.
Distributors are required to remove the wrap film
immediately after receiving vehicles, which is neces-
sary for PDI operations. Please refer to the following
chart for the procedures.
AC900079
AC305606

BODY
PRE-DELIVERY INSPECTION
1-8
REMOVAL PROCEDURE
The procedures to re-apply the wrap film
If there is an environment that the vehicles in stock
may be exposed to elements such as acid rain, dust
particles, it may be recommendable to re-apply the
wrap film for the purpose of protecting the painted
exterior from the environment. Please refer to the fol-
lowing chart for the procedures to re-apply the wrap
film.
ACB04862
Wrap film removal Peel off from the corners of the wrap film. High temperature or
low temperature may cause wrap film to become brittle. For
easier removal, the recommended Wrap Film temperature is
below 40˚C. (i.e.: If the surface of the vehicle is hot, lower it to
40˚C or less by sprinkling water so the peeling off will be
easier.)
Water washing
Cleaning of border
Rinse off debris such as sand and dust thoroughly. Then dry
the surface thoroughly.
If adhesive residue is left on the painted surface, wipe it off
with kerosene or white gasoline. If the residue is still visible,
use a polishing compound for a fine finish. If you use such
solvents or compound, make sure to wipe it off.
Dispose removed film according to local
regulations.
AB
Flow Chart of Wrap Film Removal
ACB04328

BODY
PRE-DELIVERY INSPECTION 1-9
Guidelines to give you an estimate of the
labour costs
Approximate labour time to adhere wrap film
How to acquire the wrap film
It will be a direct transaction between O-WELL. Fill
the necessary information, contact information;*1
and ordering quantity;*2 in the specified portion of
the document attached below and send to O-WELL
Corporation. The necessary information is stated in
the document attached below. O-WELL will give you
a quotation in return.
Steps. Process Tips
1Remove old wrap film Follow the "flow chart of removing the wrap film"
2Prepare the surface to adhere the wrap
film Make sure there is no debris such as sand or dust. Dry the surface thoroughly. The temperature of the area to
apply the wrap film should be below 40°C for workability.
3Re-apply the wrap film The area to re-apply the wrap film is the same area
where the original wrap film was applied.
1.Begin adhering the wrap film from the low part of the
vehicle and move upward. Maintain some tension on
the wrap film so it will not get wrinkled or trap air
bubbles. Although air bubbles it self will not damage
the paint, you can avoid trapping air by adhering the
wrap film from the centre to the out side of the
vehicle. Use a tool such as a squeezer to adhere the
wrap film firmly to the vehicle.
2.For moving panels such as the hood and trunk lid, or
portion where parts such as windshield washer
nozzles are pointing out, cut the wrap film
accordingly, so it will adhere to the paint surface
firmly.
3.If the top side of the film (the side without the
adhesive) is left to contact the painted surface, it may
damage the paint surface. (for example, become
lusterless). The edges of the wrap film and
overlapping portions should be firmly adhered to
prevent entry of rain under the wrap film.
4.To prevent colour difference to be recognised
between the areas wrapped and unwrapped due to
exposure to sunlight etc. during storage, we
recommend the boundary of wrapped and
unwrapped areas be on a vertical location.
CAUTION
•Be careful not to damage the paint surface while cutting the wrap film.
•Once the wrap film is adhered to the vehicle, it should remain on the vehicle for no more than 6
months. If it is necessary, a new wrap film should be adhered to the vehicle following the steps
above, based on your inventory management schedule.
area to apply wrap film (m2)labour time (min)
3.5 - 5.5 10 - 15
5.5 - 7.0 15 - 20

BODY
PRE-DELIVERY INSPECTION
1-10

BODY
PRE-DELIVERY INSPECTION 1-11

BODY
PRE-DELIVERY INSPECTION
1-12
3. EXTERIOR M6010400200215
1. Visually inspect the entire exterior.
(1) Paint condition
(2) Corrosion, scratches
(3) Bent edges, dented panels
2. Coated surfaces maintenance
Touch up minor paint chips and flaws.
(Refer to paintwork terms)
4. OPERATION OF DOOR LOCKING
SYSTEMS AND DOOR HINGES M6010400300126
1. Open each door to check the release mechanism
and ease of operation.
2. Close the door to check the latch and striker.
3. Open the door, operate the lock lever and close
the door to check the lock.
4. Partially close the door to check the open-door
detent.
5. Unlock each door with the key to check lock
operation.
6. Verify that all doors can be locked by the lock
buttons.
NOTE: Adjust and lubricate the door latches, strikers
and locks as required.
7. Verify that the rear doors can't be opened by the
inner door handle when the child protection knob
at the end of the door is shifted to the "LOCK"
position with the inside lock plunger raised.
NOTE: Set the lock to the "FREE" position on child
protection of both rear doors. (For four door models)
5. OPERATION OF DOOR MIRRORS,
WINDOWS AND SUNROOF M6010400400101
1. Door mirrors
Check that the mirror operate properly.
2. Door windows
Close all door windows to the fully closed position
to check ease of operation.
3. Power windows
Check that the door windows operate when the
respective switches are operated. Check that
when the lock switches are depressed, the
respective door windows can no more be opened
or closed.
4. Slide window
Close the slide window to the fully closed position
to check operation.
5. Sunroof
Close the sunroof to the fully closed position to
check operation.
AC305608 AB
Front
AC210253AB
AC305610
Child-protection knob
AB

UNDER HOOD
PRE-DELIVERY INSPECTION 1-13
UNDER HOOD
6. ENGINE OIL LEVEL M6010500100271
Check that the oil level is between "MAX" and "MIN".
If it is at or below "MIN", add the necessary amount
of the specified engine oil referring to GROUP 2,
Periodic Inspection and Maintenance.
7. BRAKE MASTER CYLINDER FLUID
LEVEL M6010500200137
Check the fluid level.
If it is below the "MIN" mark, replenish fresh brake
fluid up to the "MAX" mark.
Specified Brake Fluid: DOT3 or DOT4
8. CLUTCH MASTER CYLINDER FLUID
LEVEL M6010500300026
Check the fluid level.
If it is below the "MIN" mark, replenish fresh brake
fluid up to the "MAX" mark.
Specified Brake Fluid: DOT3 or DOT4
9. WASHER FLUID LEVEL M6010500400090
Check the fluid level; if it is low, replenish the washer
fluid.
1. Windshield washer reservoir
2. Rear window washer reservoir
10. BATTERY CONDITION AND
CONNECTIONS M6010500500042
Inspect the battery connections. Verify that they are
tightened.
NOTE: Do not wipe the lubricant from the battery
posts and cable clamps.
AC702169
MAX
MIN
AC702028
AC305613
AC305614
AC305615

UNDER VEHICLE
PRE-DELIVERY INSPECTION
1-14
11. POWER STEERING FLUID LEVEL
M6010500600072
1. Check that the fluid level is between "MAX" and
"MIN".
2. If the fluid is added, start the engine and turn the
steering wheel from stop to stop several times to
expel air from the system.
Specified gear oil: Automatic transmission
fluid DEXRON III or DEXRON II
12. ELECTRICAL WIRING M6010500700024
1. Each electrical wiring harness and connector
(1) Check each harness to be correctly routed
and securely clipped.
(2) Confirm that all connections are tight.
2. Ignition cable
Be sure that all ignition cables are firmly attached
to the spark plugs, distributor cap (or crank angle
sensor) and ignition coil.
UNDER VEHICLE
13. TYRE AND SPARE TYRE PRESSURES
M6010600100041
1. Tyre specification
Check the correct tyre specification.
2. Tyre pressures
Adjust each tyre pressure.
NOTE: Recommended pressure is shown on the
tyre pressure label.
3. Valve stem extensions
Verify that the valve stem extensions are installed
where necessary.
4. Install the wheel covers, wheel rings and hub
caps.
14. SUSPENSION SYSTEM M6010600200156
Check to be sure that each installation bolt and nut is
tightened. If split pins are used, make sure that they
are properly installed.
1. Lower arm, Upper arm
2. Stabilizer bar
3. Strut assembly
AC305616
AC305617
AC305618
AC305609