Mitsubishi ECLIPSE Instruction manual

l*MITSUBISHI
E'CI_lP5E Engine
All information. illustrations and product descrip-
tions contained in this manual are current as at the
time of publication. We. however. reserve the right
to make changes at any time without prior notice or
obligation.
General
Lubrication
Emission Control
Clutch
Manual Transmission
Propeller Shaft
Front Ade :..........
Rear Axle
Wheel and Tyre
Power Plant Mount
Front Suspension
Rear Suspension .........
Service Brakes
Parking Brakes
Steering
Body
Exterior
lnterior
Chassis Electrical ........................o....
Heater, Air Conditioner
and Ventilation """"t""""""""'r"""
WORKSHOP MANUAL Fuel
FOREWORD
This Workshop Manual contains procedures for
removal. disassembly, inspection. adjustment. reas-
sembly and installation, etc. for service mechanics.
Use for following manuals in combination with this
manual as required.
WORKSHOP MANUAL
ENGINE GROUP
ELECTRICAL WIRING
PARTS CATALOGUE
PWEEDtrflÜ
(Looseleaf edition)
PHUE9042
Y6086401 Dn
D
t
IMototr Corporalien lprr. 1991 PWUE9o!0

oo-1
GENERAL
CONTENTS
Servicing Explanations
Definition of Terms
Indication of Tightening Torque JACKING .....
Model Indications
HOW TO USE THIS MANUAL
Scope of Maintenance. Repair and
Explanation of Manual Contents
Explanation of Circuit Diagrams
VEHICLE IDENNFrcANON
Vehicle lnformation Code Plate
Models
Model Code
Chassis Number
Vehicle Safety Certification Label
PRECATffiONS BEFORE SERVTCE ............... 1o
suPPioRT LocAnoNs FOR umNG o"oO
MAJOR SPECIFICANONS
12
SPECIAL HANDUNG INSTRUCNONS
FOR 4WD MODEIS
STANDAR D PARTS.NGHTENING-TOROUE
TABl"E
MAIN SEAIANT AND ADHESIVE TABI"E ...
3
3
3
3
4
6
7
7
7
I
I
I
14
17
18
tüotors Corporation Apr. lggl PWUE9010

GENERAL - How to Use This Manual oo-3
O
oHOW TO USE
SCOPE OF MAINTENANCE, REPAIR AND
SERVICING EXPLANATIONS
This manual provides explanations, etc. concern-
ing procedures for the inspection, maintenance,
repair and servicing of the subject model. Note,
however, that for engine and transmission-related
component parts, this manual covers only on-
vehicle inspections, adjustments, and the removal
and installation procedures for major components.
For detailed information concerning the inspec-
tion, checking, adjustment, disassembly and reas-
sembly of the engine, transmission and major
components after they have been removed from
the vehicle, please refer to the separate manuals
covering the engine and the transmission.
SERVICE ADJUSTMENT PROCEDURES
"Service adjustment procedures" are procedures
for performing inspections and adjustments of
particularly important locations with regard to the
construction and for maintenance and servicing,
but other inspections (for looseness, play, crack-
ing, damage, etc.) must also be performed.
INSPECTION
Under this title are presented inspection and
checking procedures to be performed by using
special tools and measuring instruments and by
feeling, but, for actual maintenance and servicing
procedures, visual inspections should always be
performed as well,
THIS MANUAL
DEFINITION OF TERMS
STANDARD VALUE
Indicates the value used as the standard for
judging the quality of a part or assembly on
inspection or the value to which the part or
assembly is corrected and adjusted. lt is given by
tolerance.
LIMIT
Shows the standard for judging the quality of a
part or assembly on inspection and means the
maximum or minimum value within which the part
or assembly must be kept functionally or in
strength. lt is a value established outside the
range of standard value.
REFERENCE VALUE
Indicates the adjustment value prior to starting the
work (presented in order to facilitate assembly and
adjustment procedures, and so they can be corn-
pleted in a shorter time).
CAUTION
Indicates the presentation of information particu-
larly vital to the worker during the performance of
maintenance and servicing procedures in order to
avoid the possibility of injury to the worker, or
damage to component parts, or a reduction of
component or vehicle function or performance,
etc.
INDICATION OF TIGHTENING TOROUE
The central value of the allowable range is described
as the tightening torque. The allowable range is
tlOo/o variance from the centralvalue. Horarwer, the
range is described in the following cases.
(11 The allowable range is *10% or lees variance
from the central value.
(2) The specially provided bolt or similar is to be
used.
(3) The special tightening method is to be used.
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MODEL INDICATIONS
The following abbreviations are used in this manual for classification of model types.
2WD: Indicates the front wheel-drive vehicles.
4WD: Indicates the 4 wheel-drive vehicles.
tl,lotor3 Co?por.tion Apr. 1991 Pvvt E90r0

GENERAL - How to
EXPLANATION OF MANUAL CONTENTS lndicates procedures to be per-
formed before the work in inat
section is started, and procedures
to be performed after the work
in that section is finished.
Indicates (by symbols) where
lubrication is necessary. ln this
example. multipurpose grease is
to applied (where indicated) to
the steering gear box.
Maintenance and Servicing Procedures
(1) A diagram of the component parts is
provided near the front of each section
in order to give the reader a better
understanding of the installed condi-
tion of component parts.
(2) The numbers provided within the
diagram indicate the sequence for
maintenance and servicing pro-
cedures; the symbol lM indicates a
nonreusable part; the tightening tor-
que is provided where applicable.
Removal steps:
The part designation number cor-
responds to the number in the illustration
to indicate removal steps.
Disassembly steps:
The part designation number cor-
responds to the number in the illustration
to indicate disassembly steps.
Installation steps:
Specified in case installation is impossi-
ble in reverse order of removal steps.
Omitted if instattation is possible in
reverse order of removal steps.
Reassembly steps:
Specified in case reassembly is impossible
in reverse order of disassembly steps.
Omitted if reassembly is possible in
reverse order of disassembly stepsj
Classifications of Maior Maintenance/Servicc Points
when there are major points relative to maintenance
and servicing procedures (such as essential
maintenance and service points, maintenance and
service standard values. information regarding the use
of special tools. etc.), these are arranged together
as major maintenance and service points and explained
in detail.
et}: Indicates that there are essential points for
removal or disassembly.
t)t: Indicates that there are essential points for in-
stallation or reassembly.
Symbols for Lubrication, Sealants and Adhesiyes
Information concerningi the locations for lubrication
and for application of sealants and adhesives is pro.
vided. by using symbols, in the diagram of component
parts or on the page following the component parts
page. and explained.
Grease
(multipurpose grease unless
there is a brand or type
specified)
Sealant or adhesive
Brake fluid
Engine oil, gear oil or air con-
ditioner compressor oil
Adhesive tape or butyl rubber
tape
dü
il
^-\
t-
Use This Manual
e
o
@ Uitsubl3hi tulotor3 Co?porltion Apr. 1991 Pn uatolo

GENERAL - How to Use This Manual oo-5
o
o
3i
Repair kit or set parts are
shown. (Only very frequently
used parts are shown.)
REIIOVAL OF TIE.ROD ENO E
laution 1;. . - *,. '-,- .. :
To prev.cnt thd lpccid tool from
-corU 1o,i..ncirty ?!4 :-,,
o
oThe title of the page (follow-
ing the page on which the
diagram of component parts
is presented) indicating the
locations of lubrication and
sealing procedures.
o
r1:l:...
. i:}rit.
@ Mitsubishi Motors Corporation Apr. l99l PWUE9010

oo-6 GENERAL - How to Use This Manual
EXPLANATION OF CIRCUIT DIAGRAMS
The symbols used in circuit diagrams are used as
described below. NOTE
:;: i:T [?1i H3: H':? i"'",il:"::i:,i[ fr: *? n
,,ELECTRICAL WIRING".
The inpuVoutput (direction
of cunent flow) relative to
the electronic control unit
is indicated by symbols
(a, v).
The ( a ) symbol indicates
that current flows in the
upward direction.
Indicates a
connector.
{: female
t: male
Indicates a
power supply
destination.
The broken (-)
line indicates the
same connector. lndicates the
terminal No.
The connector
symbol indicates
the device side
connector (for an
intermediate con-
nector, the male
side connector)
as seen from the
terminalfront (the
connector's con-
nection face).
The direction of cur-
rent flow is indicated
by the arrow.
In this instance, the
current flow is in
both directions, up or
down.
Indicates that the
device side con-
nector includes
the harness.
Indicates that
the connector
is the direct-
insertion
type.
Indicates the
branch point of a
harness of a dif-
ferent line diameter
or line colour.
C
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O Mitsubbhi Motor Corporstion PUruE9OTO

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GENERAL - Vehicle ldentification oo-7
1
2
3
4
O
oVEHICLE IDENTIFICATION
VEHICLE INFORMATION CODE PTATE EOIDD-
The vehicle information code plate is riveted inside the hood
oanel.
1. uoolr-
2. ENGINE
3. TRANSAXLE
4. COLOR,
TRIM OPT
Dz2AMN HMLF6
4G63
F5M31
colour code
E- Moder series
Vehicle model
LEnginemodel
Lrransaxlemodel
Rl1
LMonotone e)derior
o
o
o
o
MODELS
ftlotorc Corporation Apr. t99l
Model code Engine model Transmission model
D22AMNHMLF6
D2TAMNGMLF6 4G63-DOHC
4G63-DOHC F5M31-sM/T
W5M33-5M/T

oo-8 GENERAL - Vehicle ldentification
MODEL CODE
D22
I
1
Development order
D22 _ 1.997 cm3 (122 cu.in.l
petrol engine, 2WD
D27 - 1.997 cm3 (122 cu.in.l
petrol engine. 4WD
Sort
A - Passenger car
Body style
M-2doorhatchback
Transmission type
N - S-speed manual transmission
l. Fixed figure (No specific meaning)
2. Distribution channel
M - MITSUBISHI channel
3. Destination
B - For Europe, left hand drive
4. Body style
M - 2-door hatchback
5. Transmission type
N - S-speed manual transmission
6. Development order
D22 _ 1.997 cm3 (122 cu.in.l
petrol engine. 2WD
D27 _ 1,997 cm3 (122 cu.inJ
petrol engine, 4WD
@ttltrubbhimotorCorpotttim Apr. 1991
Trim level
G - GSR-4
H-GS
Specified engine feature
M - Double overhead camshaft
electronic injection
Steering wheel location
L - Left hand
Destination
F6 - For Europe
CHASSIS NUMBER
The chassis number is stamped on the cowl top inside the
engine compartment.
7. Sort
A - Passenger car
8. Model year
M - 1991
9. Plant
E - Diamond Star Motors
10. Serial number
AMNHMLF6
TTTTTTT
2 3 4 5 67I
5.
6.
7.
8.
1.
2.
3.
4.
oooü)1
10
E
T
9
M
T
I
ND22A
TTT
567
M
T
4
B
I
3
M
T
2
4
T
1e
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PWUE9010

G E N E RAL - Vehicle ldentification,/Major Specifications oo-9
O
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MAJOR SPECIFICATIONS
ii.p Uit"uUi"tti tüotors Corpor.tion Apl. 1991
VEHICLE SAFETY CERTIFICATION IABEL
The vehicle safety certification label is attached to the face
of cowl top.
This label indicates the month and year of manufacture.
Gross Vehicle Weight Rating (G.V.W.R.), Gross Axle Weioht
Rating (G.A.W.R.) front and rear, and Vehicle ldentification
Number (V.l.N.).
1.
2.
o
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Items D22AMNHMLF6 D2TAMNGMLF6
Dimensions
Overall length
Overall width
Overall height (unladen)
Wheelbase
Track - front
Track - rear
Ground clearance (unladen)
Overhang - front
Overhang - rear
mm (in.)
o
@
@
@
@
@
@
@
@
4,340 (170.9)
1.690 (66.5)
1.300 (51 .2)
2.470 '97.21
1.460 (57.5)
1.450 (57.1)
150 (5.9)
965 (38.0)
905 (35.6)
4.395 (173.0)
r.690 (66.5)
1.315 (51.8)
2.470 .97.21
1.460 (57.5)
1.450 (57.1)
150 (5.9)
975 (38.4)
950 (37.4)
weight kg (tbs.)
Kerb weight
Max. gross vehicle weight
front
rear
Max. front axle load
Max. rear axle load
1,245- 1.3 1 0 (2,7 44-2,888)
1,635 (3.604)
930 (2,050)
705 (1.554)
960 (2,1 16)
71 5 (1 .576)
1.400- 1.44O (3.086- 3. 1 74'
r.790 (3,946)
e80 (2.1601
810 (1.7851 ä
1.000 (2.2041
825 (1.818)
Seating capacity 44
Engine
Model
Total displacement cm3 (cu.in.) 4G63
1.997 (1221 4G63 : .
1,997 1122!- ' "ini
Transmission
Model
Type F5M31
5-speed manual W5M33 ; 17.'
5-speed manual . , .,t' .
PWUE9010

oo-10 GENERAL - Precautions before Service
PRECAUTIONS BEFORE SERVICE EOIGA-
SERVICING THE ELECTRICAL SYSTEM
1. When working on .the electrical system, be sure to uuoiO
arbitrary changes to the electrical devices or wiring as such
can cause electrical overloading and shorts, and fire.
2. When servicing the electrical system, disconnect the nega-
tive cable terminal from the battery.
Caution
1. Before connecting or disconnecting the negative cable,
be surc to tum off the ignition srvitch and füe lighting
snrritch.
(lf this not done, ürere is the possibility of semicondustor
pars being damaged.)
2. For MPI-equipped models and ECI turbo-equipped
models, after completion of the work steps (rrhen the
batteryt negative (-l terminal is connectedf, uaarm up
the engine and allow the engine to idlo for approximately
fhle minutes under üre conditions dscribed below and
then chec{r that the idling is satisfactory.
Engine coolant temperature: 8Oo- 95oC (176'- 2O3'FLr
l€hts, elestdc fans, ac@ssories: OFF t
Transmission: neutral position
IN ORDER TO PRET/ENT VEHICLES FROM FIRE
"lmproper installation of electrical or fuel related parts could
cause a fire. In order to retain the high quality and safety of
the vehicle, it is important that any accessories that may be
fitted or modifications/repairs that may be carried out which
involve the electrical or fuel systems, MUST be carried out in
accordance with MMC's Information/lnstructions".
ENGINE OILS
Health Warning e
Prolonged and repeated contact with mineral oil will result in- v
the reÄoval of nätural fats from the skin, leading to dryneso
initation and dermatitis. In addition, used engine oil containf
potentially harmful contaminants which may cause skin
cancer. Adequate means of skin protection and washing
facilities must be provided.
G
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GENEBAL - Precautions before Seruice oo-11
o
o
mm (in.) 306
Recommended Precautions
The most effective precaution is to adapt working practices
which prevent, as far as practicable, the risk of skin contact
with mineral oils, for example by using enclosed systems for
handling used engine oil and by degreasing components.
where practicable, before handling them.
Other precautions:
. Avoid prolonged and repeated contact with oils, pafticular-
ly used engine oils.
o Wear protective clothing, including impeMous gloves
where practicable.
o Avoid contaminating clothes, particularly underpants. with
oil.
o Do not put oily rags in pockets, the use of overalls without
pockets will avoid this.
. Do not wear heavily soiled clothing and oil-impregnated
foot-wear. Overalls must be cleaned regularly and kept
separate from personal clothing.
o Where there is a risk of eye contact, eye protection should
be worn, for example, chemical goggles or face shields; in
addition an eye wash facility should be provided.
o Obtain First Aid treatment immediately for open cuts and
wounds.
o Wash regularly with soap and water to ensure all oil is
removed, especially before meals (skin cleansers and nail
brushes will help). After cleaning, the application of
preparations containing lanolin to replace the natural skin
oils is advised.
o Do not use petrol, kerosine, diesel fuel, gas oil, thinners or
solvents for cleaning skin.
o Use barrier creams, applying them before each work
period, to help the removal of oil from the skin after work.
. lf skin disorders develop, obtain medical advice without
delay.
VEHICLE WASHING
lf high-pressure car-washing equipment or steam car+vashing
equipment is used to wash the vehicle, be sure to note the
following information in order to avoid damage to plastic
components, etc.
o Spray nozzle distance: 300 mm (11.8 in.) or more
o Spray pressure: 4 Mpa (40 kg/cnf, 569 psi) or less
. Spraytemperature: 8?C (18OF) or less
. Time of concentrated spray to one point: within 30 secr
o
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FWUE9oTO

oo-1 1-1 GENERAL - Precautions before Service
Multi-use tester sub assembly
ROM pack
MULT|-USE TESTER (MUT)
(1 ) To operate the MUT, refer to the "Multi-use Tester Operation
Instructions" O
Connection and disconnection of the MUT should
always be made with the ignition switch in the OFF
position.
(2) Always use a ROM pack that is appropriate for the vehicle.
ROM pack Applicable models
M8991 41 IVehicles built up to June. 1992
M8991481 Vehicles built from July. 1992
€
C
o
ADDED

oo-1 1-2
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NOTES
PI'I'UE9OI(,"A
Moton Corporrlion July 1992

00-12 GENERAL - Support Locations for Lifting and Jacking
SUPPORT LOCATIONS FOR LIFTING AND JACKING
Caution
Do not support the vehicle at locations other than
tp".ifi"O lipporting points' lf do so' this will
cause damage etc..
SUPPORT POSITIONS FOR A GARAGE JACK
e
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GENERAL - Support Locations for Lifting and Jacking oo-13
O
oSUPPORT POSITIONS FOR AXLE
STANDS, A SINGLE-POST LIFT OR
DOUBLE.POST LIFT
Caution
1. When seruice procedures require removing
rear suspension, fuel tank, spare tyre and rear
bumper, place additional weight on rear end
of vehicle or anchor vehicle to hoist to prevent
tipping of centre of gravity chanqes.
2. Use of axle stand
Since the side sill area may be broken, put
rubber or similar between the side silt arcä inO
the axle stand.
O
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Motorr Corporation

oo-14 GENERAL - Special Handling Instructions for 4wD Models
SPECIAL HANDLING INSTRUCTIONS FOR 4WD MODELS
TOWING a
Towing methods Remarks
lf a towtruck is used
Lifting method for 4 wheels - Good o For 4WD models. the basic principle is that
all four wheels are to be raised before
towing.
o The shift lever should be set to 1st gear and
the parking brake should be applied.
Front wheels lifted - No good o The vehicle must not be towed by placing
only its front wheels or only the rear wheels
on a rolling dolly. because to do so will result
in deterioration of the viscous coupling and
result in the viscous coupling causing the
vehicle to jump forward suddenly.
Front wheels lifted - No good
IrAooGo
lf only the front wheels or only the rear
wheels are lifted fortowing, the bumperwill
be damaged.
ln addition, lifting of the rear wheels causes
the oilto flow forward, and may resuh in heat
damage to the rear bushing of the transfer,
and so should never be done.
Rear wheels lifted - No good
Towing by rope or cable-Good r The front and rear wheels must rotato
normally.
o The various mechanisms must function
normally.
o The shift lever must be set to the noutral
position and the ignhion key must be setto
"ACC".
FmrE9010

GENERAL - Special Handting Instructions for 4WD Modets oo-15
o
o
raAoreS
ooPoos6
MotofrCorporation Apr.lggl
*:.:;':.
BRAKE TEST
In order to stabilize the viscous coupling's dragging force, the
brake test should always be conducted äfter thäsieedometer
test.
FRONT WHEEL MEASUREMENTS
1. Place the front wheels on the brake tester.
2. Perform the brake test.
Gaution
The rear wheels should remain on the ground.
3. rf the brake dragging force exceeds the specified value.
jack up the vehicle and manually rotate each wheel to
check the rotation condition of each wheel.
NOTE
lf the brake dragging force exceeds the specified value. the
cause may be the effect of the viscous coupling's dragging
force, so jack up the front wheels and check the roaaiion
condition of the wheels in this state for no effect by the
viscous coupling's dragging force.
REAR WHEEL MEASUREMENTS
After placing the rear wheels on the brake tester, follow the
same procedures as for the front wheel measurements.
Braking force of 4WD models wift VCU
* About 20 kg (44 lbs.) of force by viscosity torque has been
added.
or...
Braking-stop distance At primary velocity of 50 km/h
(31 mph): Within 16.0m (52.5 ft.)
o
I
o
.a
-..,
.:i
-tJ ':
i f,:::t:-
i.",,{i,',. .3
Braking force
Each
wheel
LefUright
sum At 90kg (198 60% or more of
lbs.) peda.! de- front axle weight
pression force Rear wheels: 3€10
kg1727 lbs.)or more
LefVright
difference 8o/o or less of axle weight
Total At .90kg (198 830 kg (1.829 lbs.)
lbs.) pedal de' or moie*
pression force
PttuuEgol0

bo-t eGENERAL - Special Handling lnstructions for 4WD Models
Balancing
machine
Pick-up stand
WHEEL BALANCE
FRONT WHEEL MEASUREMENTS
1. Jack up the rear wheels, and place an axle stand u, ,nJ
designated part of the side sill.
2. Jack up the front wheels and set a pick-up stand and
balancing machine in place.
Caution
1. Set so that the front and rear of the vehicle are at
the same height.
2. Release the parking brake.
3. Rotate each wheel manually and check to be sure
that there is no dragging.
3. Use the engine to drive the tyres. and then make the
measurement.
Caution
1. tf an error is indicated in the state of engine drive'
motor drive can be used concurrently.
2. Do not operate the clutch suddenly' or increase or
reduce speed suddenly during the work.
REAR WHEEL MEASUREMENTS oG
1. Jack up the front wheels, and place an axle stand at the
designated part of the side sill.
2. Jacliup the rear wheels, and then, after setting a pick-up
stand and balancing machine in place, follow the same
procedure as for front wheel measurements.
C

G EN E RAL - Standard Parts-Tightening-Torque Table "*"*'*@mffi
oo-17
o
oSTANDARD PARTS-TIGHTENING-TOROUE TABLE
Each torque value in the table is a standard value
for tightening under the following conditions.
(1) Bolts. nuts and washers are all made of steel
and plated with zinc.
(2) The threads and bearing surface of bolts and
nuts are all in dry condition.
Standard bolt and nut tightening torque
The values in the table are not applicable:
(1) lf toothed washers ar€ inserted.
(2) lf plastic parts are fastened.
(3) lf bolts. are tightened to plastic or die_cast
inserted nuts.
(4) lf self-tapping screws or self-locking nuts are
used.
o
t
o
o
Flange bolt and nut tightening torque
Taper thread tightening torque
Bolt nominal
diameter (mml Pitch (mm) Torque Nm (kgm, ft.lbs.)
Head mark @Head mark @Head mark@
M5 0.8 2.5 (0.25, 1.8) s (0.5, 3.6) 6 (0.6, 4.31
M6 1.0 5 (0.5. 3.6) 9 (0.9, 6.5) 10 (1.0, 7.21
M8 1.25 't2 |t1.2, 8.71 22 12.2, 161 25 (2.5, 18)
Ml0 1.25 24 (2.4, 17l, 45 (4.5, 33) 53 (5.3. 38)
M12 1.25 42 14.2,30!, 83 (8.3, 601 98 (9.8, 71)
M14 1.5 73 (7.3, 53) 140 (14.0, 101) 160 (16.0, 116)
M16 1.5 113 (11.3, 821 21O 121.0. 152) 24O 124.0. 1741
M18 1.5 170 (17.0, 1231 310 (31.0, 2241 350 (35.0, 253)
M20 1.5 230 (23.0, 166) 420 142.0,3041 490 (49.0, 3541
M22 1.5 310 (31.0, 2241 570 .57.0, 4121 660 (66.0, 477)
M24 1.5 400 (40.0, 289) 750 175.0, Uzl 870 t87.0. 629)
Bolt nominal
diameter (mm) Pitch (mm) Torque Nm (kgm, ft.lbs.)
Head mark @Head mark @Head mark@
M6 1.0 5 (0.5, 3.6) 10 (1.0, 7.2) 12 11.2,8.7'
M8 1.25 13 (1.3, 9.4) 24 (2.4, 171 28 .2.8,201
M10 1.25 26 (2.6, 19) 50 (5.0, 36) 58 (5.8. 42)
M10 1.5 24 (2.4, 17l, 45 (4.5. 33) 55 (5.5, 40)
M12 1.25 47 14.7, 34l, 95 (9.5, 69) 105 (10.5, 76)
Ml2 1.75 43 (4.3, 31) 83 (8.3. 60) 98 (9.8, 7r)
Thread size Torque Nm (kgm, ft.lbs.)
Female thread material: Light alloy Female thread material: Steef
NPTF 116 7 (0.7, 5.0) 't0 '1.0,7.21
PT 1/8 10 (1.0, 7.2) 18 (1.8, 13)
N 1ß, NPTF 1/4 25 (2.5, 18) 40 (4.0, 29)
PT 3E 48 (4.8, 35) 68 (6.8, 49)
NPTF is dry seat pipe thread, while PT is pipe thread.
MotorsCorporation Apr.199l

'TTI
: -00-18 GENERAL - Main Sealant and Adhesive Table
MAIN SEALANT AND ADHESIVE TABLE
Application Recommended
brand
1. Sealants .for engine
accessones
(1) Sealing between rocker
cover and camshaft
bearing caP (4G6 DOHC
and 6G7 engines only)
3M ATD Part
No. 8660 or
equivalent
(2)e Sealing between
semi-circular Packing and
rocker cover and
between semi-circular
packing and cylinder
head
o Oil pressure switch
3M ATD Part
No. 8660 or
equivalent
(3) Engine coolant
temperature switch,
Engine coolant
temperature sensor,
Thermo valve, Thermo
switch, Joints, Engine
coolant temperature
gauge unit (large size)
3M Nut
Locking Part
No.4171 or
equivalent
(41 Engine coolant
temperature gauge unit
(small size, MD091056
only)
3M ATD Part
No. 8660 or
equivalent
(5) Oil pan (except 4G5
engine) MN-SUBISHI
GENUINE Part
No. MD97O389
or equivalent
2, Sealing between glass and
weatherstrip
(1)r Sealing between
tempered glass and
weatherstrip
o Sealing between body
flange and weatherstrip
3M ATD Part
No. 8513 or
equivalent
3M ATD Part
No. 8509 or
equivalent
l2l Sealing between
laminated glass and
weatherstrip
3M ATD Part
No. 8509 or
equivalent
3. Adhesion with ribbon sealer
o Waterproof film for door
o Fender panel
o Splash shield
o Mud guard
o Rear combination lamp
3M ATD Part
No. 8625 or
equivalent
4. Adhesives for interior trim
(1) Adhesion of
polyvinyl+hloride sheet
l2l Adhesion of door
weatherstrip to body
(3) Sealing between
grommet or packing and
metal seal
(4) o Adhesion of headlining
and other interior trim
materials
o Adhesion of fuel tank to
pad
3M Part No.
EC-1368 or
equivalent
3M ATD Part
No.8001 or
3M ATD Part
No.8011 or
equivalent
3M ATD Part
No. 8513 or
equivalent
3M Part No.
EC-1368 or 3M
ATD Part No.
8080 or
equivalent
5. Body sealant
o Sealing of sheet metal,
drip rail, floor, body side
panel, trunk, front panel
and the like joints
o Sealing of tailgate hinges
3M ATD Part
No.8531 or
3M ATD Part
No. 8646 or
equivalent