Moore Industries Trunkguard FPS200 User manual

FPS200
FPS200
April 2016
920086B
TRUNKGUARD™FieldbusPowerConditioner
TRUNKGUARD™
Fieldbus Power Conditioner

Table of Contents
Introduction....................................................................................................3
Installation ......................................................................................................3
Wiring Connections ........................................................................................................ 3
Dimensions ....................................................................................................4
Wiring Layout................................................................................................. 4
Terminator ......................................................................................................5
Testing and Troubleshooting .......................................................................5
Recommended Ground Wiring Practices........................................................................ 6
CE Conformity................................................................................................................. 6
Operation........................................................................................................6
Maintenance ................................................................................................................... 6
Customer Support.........................................................................................6

3
TRUNKGUARD™ Fieldbus Power Conditioner
FPS200
Introduction
TheTRUNKGUARDFPS200FieldbusPowerCondi-
tioner enables fast and easy implementation of
fieldbus systems by providing properly conditioned
powerforFoundationfieldbus™(H1)networks. The
FPS200 is fully compliant with FF831-1 (the technical
specification for fieldbus power supplies) and is
FOUNDATIONfieldbus™registered.
The FPS200 is composed of a multi-position DIN Car-
rierpopulatedwithindividualPowerConditionerMod-
ules. To accommodate segment changes or additions,
PowerConditionerModulescanbeadded,orremoved,
fromthe carrier without affecting poweror fieldbus
communications on any other segment. Built in con-
nectorsaccept oneor twoDC (18-32V)power supply
inputs.
The FPS200 provides fieldbus conditioning via
FPS202SegmentPowerConditionermodules,incorpo-
rating DC/DC isolation and signal filtering. The Seg-
ment Power Conditioners are fitted onto a FPS201
Carrierwhich providesconnection facilitiesfor DC
power(one or two,as required)for both system- and
field-side segment wiring. The Carrier also includes a
switchableterminatorpersegment.
RedundantconfigurationsusetwoFPS202Segment
PowerConditionerspersegment.
Refer to the latest product Data Sheet for full technical
information. Visit our website at
http://www.miinet.com/moorehawke.
Installation
FPS201 Carrier Units
Each unit is designed to fit onto a 32mm (EN50035)
G-typeand35mm(EN50022)TopHatDIN-railand
should be mounted in such a way as to allow easy ac-
cess to terminal receptacles and to keep LEDs visible.
Horizontal DIN-rails are preferred so that air can flow
vertically between the Conditioners to assist in module
cooling.
Anoutdoor locationwillrequire anexternal enclosure.
Any enclosure meeting the requirements of the loca-
tion in relation to electrical and mechanical safety can
be used (a minimum of IP54 recommended). Contact
MooreHawkeforspecificadviceregardinginstallation
of FPS200 Series in any hazardous area.
FPS202 Segment Power Conditioner
Segment Power Conditioners fit onto the sockets on
the Carrier face. They only mount in one orientation.
A screw (accessible through the top of the Segment
Conditioner) is used to secure the module to the Car-
rier. Forduplex(redundant)operation,twoSegment
PowerConditionersarerequired.
Wiring Connections
For wire terminations, cables should be stripped to ex-
pose no more than 8mm (0.31 in) of conductor and in-
serted fully into the terminal opening. Bootlace
ferrulesarerecommendedforusewith stranded cable.
Field-side segment wiring is made via screw clamp
terminals marked FIELD. DCS connections are made
either through the terminals marked SYSTEM or via
multi-way cables plugged directly to socket(s) A and
BonboardtheFPS201-4andFPS201-4-SCarriers.
These sockets accept Yokogawa AKB336 cables di-
rectly.
Nominal24Vdc(18–32V)powerisrequiredfortermi-
nals marked DC Power. Provisions are made for two
independentDCfeedstotheCarrier.

4
TRUNKGUARD™ Fieldbus Power Conditioner
FPS200
Figure 2. Hook-Up Diagrams for Simplex and Duplex Configurations
Figure 1. FPS201 Dimensions
FPS201-4 (-S)
FPS201-8 FPS201-2
239mm
(9.41 in)
SURGE GROUND
CONNECTION
MOORE INDUSTRIES-INT'L., INC. U.S.A.
12
ALARMDC POWER
SS12
ALARMDC POWER
DCS CONNECTION A
DCS CONNECTION B
SURGE GROUND
CONNECTION
SSSS
T
1
2
3
4
FIELD
1 FIELD 2 FIELD 3 FIELD 4
S S S S
TTT
FIELD
1 FIELD 2
S S
T
1
2T
125mm
(4.92 in)
125mm
(4.92 in) 115mm
(4.53 in)
FRONTVIEW FRONTVIEW SIDE VIEW
MOORE INDUSTRIES-INT'L., INC. U.S.A.
Alarm
Contacts
(Volt-free)
DC Power
Field Segment
DCS Segment
Simplex
Example
Duplex
Example
DCS multi-core cable
(where applicable)
Alarm
Contacts
(
Volt-free
)
DC Power DCS Segment
Field Segment
Surge
Ground
Connection
Note:
If only one DC power feed is to be used, a pair of
jumper wires is required to the second set of DC
feed terminals to ensure that the alarm monitoring
circuit operates correctly.

5
TRUNKGUARD™ Fieldbus Power Conditioner
FPS200
TheFPS201-4-Shassurgeprotection components on
board, per segment, and to be effective, this Carrier
typemust be connectedto a low-impedance ground
with a direct cable equivalent to 4mm2or 10 AWG.
Once all wiring connections have been correctly made,
all retaining screws on each module should be se-
curely fastened and any external enclosure closed
(whereapplicable).
Terminator
Set the switch to position “T” for a local terminator in
that segment, if required. Termination is usually re-
quired at the Carrier, with the other terminator on the
segment provided by the Device Coupler. In this con-
figuration, there should not be a terminator in the cir-
cuit at the DCS. Contact MooreHawke if the DCS link
cable is in excess of 100m (328ft).
Testing and Troubleshooting
Refer to Table 1 regarding LED indications of fault con-
ditions.
Module LED Alarm LED Diagnosis
ON OFF Normal condition; Modules available for use
OFF OFF Fault condition; No DC power – check DC supply
ON ON Fault condition; One DC feed <18V – check DC supply.
Link both DC input terminals when using one DC feed
OFF ON Fault condition; Segment short circuit – check field wiring.
Individual module failure – replace module
Table 1. LED Indications

6
TRUNKGUARD™ Fieldbus Power Conditioner
FPS200
Recommended Ground Wiring Practices
MooreIndustriesrecommendsthefollowingground
wiringpractices:
• Any MooreHawke product in a metal case
or housing should be grounded.
• The protective earth conductor must be
connected to a system safety earth ground
before making any other connections.
• All input signals to, and output signals from
MooreHawke’s products should be wired
using a shielded, twisted pair technique.
Shields are to be connected to an earth or
safety ground at the unit itself.
• The maximum length of unshielded input
and output signal wiring should be 2 inches.
Fieldbuscableshieldsare“carriedthrough”the
Carrier’sinput/outputterminalsandrequireasuitable,
noise-freegroundconnectionpoint.
CE Conformity
Installation of any MooreHawke products that carry CE
certification(CommissionElectrotechnique) must ad-
heretotheguidelinesin RecommendedGroundWiring
Practices (above) inorder to meetthe requirements
setforth inapplicable EMC (Electromagnetic Compat-
ibility) directives 89/336/EEC, EN 61326. Consult the
factory for the most current information on products
that have been CE certified.
Operation
Duringnormal operation,theGREEN LEDshould belit
onallworkingSegmentPowerConditioners.
If RED LED is ON, or GREEN LED is OFF, refer to the
Testing andTroubleshooting section of this document.
Maintenance
FPS200Seriesmodulescontainnouser-serviceable
parts. Non-functioningunits underwarrantyshould be
returnedtoMooreHawkeforreplacementorrepair.
Note:
TheFPS200 is manufactured usingpainted
steel(Conditioners),andpolyamideand
polycarbonateplastics (Carriers). Theuser
and installer should take the performance of
these materials into account with regard to
possible attack by aggressive substances in
any specific installation.
Customer Support
If service assistance is ever required for an instrument
in your application, refer to the back cover of this
manualforthetelephonenumberstoMooreHawke’s
customerservicedepartment.
If possible, make a note of the model number of the
offending unit before calling. For fastest assistance,
have the following available: serial number and the job
andpurchaseordernumber underwhichitwas
shipped.

To return equipment to Moore Industries for repair, follow these four steps:
1. CallMoore Industries andrequest aReturned MaterialAuthorization (RMA)number.
WarrantyRepair –
If you are unsure if your unit is still under warranty, we can use the unit’s serial number
to verify the warranty status for you over the phone. Be sure to include the RMA
numberon alldocumentation.
Non-WarrantyRepair–
If your unit is out of warranty, be prepared to give us a Purchase Order number when
you call. In most cases, we will be able to quote you the repair costs at that time.
The repair price you are quoted will be a “NotTo Exceed”price, which means that the
actual repair costs may be less than the quote. Be sure to include the RMA number on
alldocumentation.
2. Provideuswith the followingdocumentation:
a) A note listing the symptoms that indicate the unit needs repair
b) Completeshippinginformationforreturnoftheequipmentafterrepair
c) The name and phone number of the person to contact if questions arise at the factory
3. Use sufficient packing material and carefully pack the equipment in a sturdy shipping
container.
4. Ship the equipment to the Moore Industries location nearest you.
The returned equipment will be inspected and tested at the factory. A Moore Industries
representative will contact the person designated on your documentation if more information is
needed. The repaired equipment, or its replacement, will be returned to you in accordance with
theshipping instructions furnished in yourdocumentation.
WARRANTY DISCLAIMER
THECOMPANYMAKES NOEXPRESS,IMPLIEDOR STATUTORYWARRAN-
TIES(INCLUDINGANYWARRANTYOFMERCHANTABILITYOR OFFITNESS
FORAPARTICULARPURPOSE)WITHRESPECTTOANY GOODSORSER-
VICESSOLDBYTHECOMPANY. THECOMPANYDISCLAIMSALLWARRAN-
TIESARISING FROMANY COURSEOF DEALINGORTRADEUSAGE,AND
ANYBUYER OFGOODSORSERVICESFROM THECOMPANYACKNOWL-
EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR
USAGEINTHETRADEOFTHEBUYERANDOFTHECOMPANY,ANDTHAT
ANYPRIOR DEALINGSOF THEBUYER WITHTHE COMPANYDO NOTIM-
PLYTHATTHECOMPANYWARRANTS THEGOODSOR SERVICESINANY
WAY.
ANYBUYEROFGOODSOR SERVICESFROMTHECOMPANYAGREES
WITHTHE COMPANYTHATTHE SOLEAND EXCLUSIVEREMEDIES FOR
BREACHOF ANYWARRANTY CONCERNINGTHE GOODSOR SERVICES
SHALLBE FORTHECOMPANY,ATITS OPTION,TOREPAIRORREPLACE
THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE. THE
COMPANYSHALLIN NOEVENTBELIABLEFOR ANYCONSEQUENTIALOR
INCIDENTALDAMAGES EVENIF THECOMPANYFAILSINANYATTEMPT
TOREMEDYDEFECTSIN THEGOODSOR SERVICES,BUTINSUCHCASE
THEBUYER SHALLBEENTITLEDTONO MORETHAN AREFUND OFALL
MONIESPAIDTOTHECOMPANYBY THEBUYERFOR PURCHASEOFTHE
GOODSOR SERVICES.
RETURN PROCEDURES
ANYCAUSEOF ACTIONFORBREACHOFANY WARRANTYBYTHE
COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES
FROMTHE BUYERAWRITTENNOTICEOF THEALLEGEDDEFECT OR
BREACHWITHINTENDAYSFROMTHEEARLIESTDATEONWHICHTHE
BUYERCOULD REASONABLYHAVEDISCOVEREDTHEALLEGED DE-
FECTOR BREACH,AND NOACTION FORTHE BREACHOF ANYWAR-
RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN
TWELVEMONTHS FROMTHEEARLIEST DATEONWHICH THEBUYER
COULDREASONABLYHAVEDISCOVEREDTHEALLEGEDDEFECTOR
BREACH.
RETURN POLICY
Foraperiod ofthirty-six(36) monthsfromthe dateof shipment, andunder
normalconditions ofuse andservice,MooreIndustries("The Company")will
atitsoption replace,repair orrefund thepurchase priceforany ofits manu-
facturedproducts found,uponreturn totheCompany(transportationcharges
prepaidand otherwisein accordancewith thereturn proceduresestablished
byTheCompany), tobedefective inmaterial or workmanship. Thispolicy
extendsto theoriginalBuyeronlyandnotto Buyer'scustomers orthe users
ofBuyer's products,unless Buyeris anengineeringcontractorinwhich case
thepolicy shallextend toBuyer's immediatecustomeronly. Thispolicyshall
notapply iftheproducthasbeensubjectto alteration,misuse, accident,ne-
glect or improper application, installation, or operation. THE COMPANY
SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE-
QUENTIALDAMAGES.
Specifications and Information subject to change without notice.
©2006MooreIndustries-International,Inc.
• www.miinet.com
United States • [email protected]
Tel: [phone] • FAX: [phone]
Australia • [email protected]
Tel: [phone] • FAX: [phone]
Belgium • [email protected]
Tel: [phone] • FAX: [phone]
The Netherlands • [email protected]
Tel: [phone] • FAX: [phone]
China • [email protected]
Tel: [phone] • FAX: [phone]
United Kingdom • [email protected]
Tel: [phone] • FAX: [phone]