Morgan Olson Amazon P80 2019 User manual

WWW.MORGANOLSON.COM
1.800.233.4823
2019 Morgan Olson Body
2019 Freightliner MT45 Chassis
Service Manual

2Genuine OEM Parts 1.800.233.4823 www.morganolsonparts.com
NOTE: USE ONLY GENUINE MORGAN OLSON PARTS
USE OF NON OEM PARTS MAY VOID YOUR WARRANTY
AND/OR VIOLATE FMVSS SAFETY STANDARDS
Latest version of all documents available at;
www.morganolsonparts.com

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2019 Amazon P80 Package Delivery Vehicle
Contents
CONTENTS 3
BODY TIE/DOWNS 4
DOORS
Side Doors Adjustments & Lubricaon 5-9
Bulkhead Door Adjustments & Lubricaon 10
Rear Door Adjustments & Lubricaon 11-21
GAS SPRING 22
HEATER
Motor, Fan & Plenum 23
Troubleshoong 24-29
HOOD 30
LAMPS 31
BODY PANEL REPLACEMENT AND RIVETS 32
WINDSHIELD
Windshield Removal and Installaon 33
WINDSHIELD WIPERS & MOTOR 34-35
360 CAMERA SYSTEMS 36-48
KEY-LESS ENTRY SYSTEM 49-50
ELECTRICAL WIRING DIAGRAMS 52-81
Caution:
Before beginning maintenance, park vehicle on level ground, apply parking brake, turn
all power off and secure keys/fobs. Read all instructions before starting maintenance.
Always maintain rm footing and control of tools. Follow your Company Safety policies
including LOTO (Lock out Tag out), PPE (Personal Protective Equipment) and any
other safety policies that apply.

4Genuine OEM Parts 1.800.233.4823 www.morganolsonparts.com
Body Tie/Downs
Tie/Down Check:
The oor of the truck is fastened to bolsters that extend the length of the oor.
The lower anges of the bolsters are mounted to the chassis frame rails.
Both sets of fasteners are torqued to specicaons.
All cab and body e/downs should be checked aer 3 months and annually.

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2019 Amazon P80 Package Delivery Vehicle
Side Door
Side Door
For smooth operaon the locking mechanism should be oiled every 3 months or as needed.
Grease should also be added at the contact points of locking mechanism arm and striker.
(At opened and closed posions.)
Lubricate latch internal mechanism.
Grease on the latch contact points.

6Genuine OEM Parts 1.800.233.4823 www.morganolsonparts.com
Side Door Removal:
1. Remove the an rale clips.
2. Remove the 4 fasteners and the door handles (inner and outer).
3. Using a socket wrench, remove the bolts fastening the door and hanger assembly.
4. To simplify door removal, remove the grab handle located forward of the door.
*Fold side view mirror back.
5. Holding the top of the door in posion, pull out on the boom front corner of the door
unl it clears the body of the truck. Then lt the top of the door down and out and re-
move the door.
6. The upper track is mounted to the header channel. Remove the nuts, and the track.
Reinstall by reversing the removal sequence.
Weather Seal Removal:
1. The forward and rear weather seals are installed simply by sliding into a mated part. To
remove simply pull straight out from the top of the door or door frame. Install by feeding
into the mated part and sliding into place.
Handle Mechanism Removal:
1. To remove the door handles simply remove the 4 mounng screws. Pay special aenon
to spacer locaons. You can then remove the inside and outside handles. Remember
when installing the handles, posion of the spacers idencal to the way they were at
removal.
Wear Strip (Lower) Removal:
1. Remove side door.
2. Remove exisng rivets.
3. Replace wear strip and rivet in place.

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2019 Amazon P80 Package Delivery Vehicle
Side Door Installaon:
1. Tilt the top of the door in place rst. Now posion the boom of the door into the lower
door track, which is in posion but not fastened down.
2. Put 1/8” shims between the lower door track and the wear strip.
3. Mount door to the hanger assembly.
4. Install door handles. See page 6.
5. Mount grab handle forward of door. *Return mirror to previous posion.
6. For proper door adjustment see page 8.
Door Track and Hanger Plate removal without door removal.
1. Remove access cover located on upper rear corner of the door pocket.
2. Remove the the door hanger nuts and bolts, slide the door hanger plate to the rear of the
door pocket and remove.
3. Remove the door track nuts, lower the track away from the header channel and slide
towards the rear and out throught the access area.
4. Re-install in reverse order and follow the door installaon, steps 2 and 3, and adjustment
steps.

8Genuine OEM Parts 1.800.233.4823 www.morganolsonparts.com
Side Door Adjustment:
1. Loosen all nuts on the top of the sloed upper door track.
2. With the door closed and engaged in the forward strike, adjust the upper track for uni-
form lateral placement of the door in the forward post seal. Snug the forward bolt of the
upper door track.
3. With the door open and engaged in the rear strike, the rear poron of the upper track can
be adjusted laterally to ensure proper alignment with the rear striker.
4. When the door is posioned, ghten a few of the fasteners in the upper track. Operate
the sliding door to ensure that it slides and latches properly.
5. When the door is operang properly, ghten all the remaining fasteners in the upper
door tracks.
6. Replace any broken studs with .25 - 20x1.00 truss head screw.
7. Adjust An-Rale Clips as needed to reduce door vibraon.
8. See illustraon on the following page.
Door Latch Adjustment:
1. The door latches (strikers) and the mounng brackets provide for adjustment in a variety
of direcons.
2. Once the door has been adjusted to slide smoothly, then adjust the strikers for proper
latch operaon.
3. Adjust the strikers side to side to center the catch; Adjust up and down unl the catch is
almost boomed out; Adjust forward and a to control the amount of compression on
the rubber door seal.

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2019 Amazon P80 Package Delivery Vehicle

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