Motor City Wash Works Wanner HPPREPSYSTEM004 User manual

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪Fax: [phone]
REVISION 1.0 09-24-09 www.motorcitywashworks.com 1
SINGLEWANNERPUMPPREPUNITINSTALLATIONMANUAL
Part#HPPREPSYSTEM004
TABLEOFCONTENTS
Equipment Specifications Page: 1
Suggested Tools and Installation Materials Page: 2
Installation Instructions Page: 3
Start-Up Procedures Page: 3
Maintenance Page: 5
EquipmentSpecifications
Equipment Features
This Wanner High Pressure Pumping Station has one pump on a single frame. The pump will
deliver about 9 GPM @ 900 PSI (34.1 LPM @ 6.21 MPa). This pump is capable of delivering
fresh water as well as filtered reclaim water. Typically used as a prep station, this unit uses one
Wanner D10 Hydra-Cell Pumps and is belt-driven by a 7 1/2HP electrical motor.
SuggestedInstallationToolsandMaterials
5Hammer Drill with 3/8” Drill Bit (8) Wedge Anchor Bolts 3/8” x 4”
Sledge Hammer Safety Goggles
Set of Standard Combo Wrenches Torpedo Level
Measuring Tape Safety Goggles
NotesandsafetySymbols
Where necessary, important points will be highlighted in this manual, using the following symbols:
NOTE: PROVIDES FURTHER INFORMATION!
PREP UNIT
HPPREPSYSTEM004
DIMENSIONS
UNIT LENGTH 45 IN
UNIT WIDTH 34 IN
UNIT HEIGHT 30 IN
UNIT WEIGHT 500 LBS
ELECTRICAL 7 1/2 HP 3-phase 208-230/460 VAC
23.3-21/10.5 AMPS
PNEUMATICS N/A
WATER 9 GPM @ 900 PSI

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪Fax: [phone]
REVISION 1.0 09-24-09 www.motorcitywashworks.com 2
WARNING! DANGEROUS SITUATION WHICH MAY CAUSE
EQUIPMENT DAMAGE, PERSONAL INJURIES OR FATALITIES!
Always follow all “Notes”, “WarningS” and instructions. Failure to do so may have serious consequences
in the overall performance of the washing equipment and/or the safety of the people working on the
equipment!
GeneralSafetyInformation:
All WARNINGS, CAUTIONS, AND SAFETY TIPS below concern the safe operation of your
MCWW Equipment. Please abide by this information; it is listed for your protection. Review
thoroughly with all personnel.
WARNING!
•NEVER ATTEMPT TO WORK ON THE EQUIPMENT WHILE IT IS RUNNING.
•PERSONNEL MUST BE TRAINED IN SAFE OPERATING PROCEDURES. ALL
PERSONNEL SHOULD REVIEW THIS MANUAL PERIODICALLY.
•EMERGENCY STOP BUTTONS MUST BE WELL MARKED AND THEIR
LOCATION AND OPERATION REVIEWED WITH ALL PERSONNEL.
•MAINTENANCE OR REPAIR WORK ON EQUIPMENT MUST BE PERFORMED
ONLY BY TRAINED EMPLOYEES ASSIGNED BY THE CAR WASH OPERATOR.
•DO NOT WEAR LOOSE FITTING CLOTHING WHEN WORKING ON OR AROUND
EQUIPMENT.
•ALL CAR WASHES SHOULD HAVE A HORN OR ALARM THAT SOUNDS PRIOR
TO EQUIPMENT STARTING.
•NO UNAUTHORIZED INDIVIDUALS SHOULD BE PERMITTED NEAR THE
EQUIPMENT AT ANY TIME. CLEAR THE AREA OF PEOPLE AND ANY LOOSE
DEBRIS PRIOR TO STARTING THE WASH.
STOP! PRECAUTION TO AVOID EQUIPMENT
MALFUNCTION OR ERROR!

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪Fax: [phone]
REVISION 1.0 09-24-09 www.motorcitywashworks.com 3
InstallationProcedure:
2. Place unit in designated Equipment Room or Area. Place rubber pads under each foot of the
pumping station. Secure unit to the floor with provided 3/8” x 2 ¾” anchors.
3. This unit should be as close as possible to the device that it is supplying.
4. Connect the Three Phase Power Supply from each motor starter to each motor on the pumping
station. The wire connections must be securely fastened together. Wire nuts are unreliable. Use
Bolted or crimped connections with electrical tape.). Verify wiring connections with diagram
labeled on the electric motor. Follow all safety precautions.
5. Connect the necessary high-pressure hose(s) (rated minimum 2000 psi) from the regulator on the
pumping station to the prep gun stand or ceiling boom.
Start-UpProcedures:
A) Fill polyethylene tank with water; be sure the water is on. The water temperature should not exceed
140oF.
B) Before starting the Pump, make sure that all connections are tight and that the discharge system is
open.
C) Check for oil in pump. Level should be 1” from top.
D) Turn the unit on, (keeping hands and loose clothing away from unit at all times). Allow unit to run
for at least 2 minutes.
E) Turn adjusting bolt CW to desired pressure by reading gauge. Refer to page 1 for your unit
operating pressure.
F) Once desired pressure is set, tighten jam nut on the regulator.
G) Never exceed 900 psi on unit.
OperatingAdjustment:
1. Clean out all debris in the reservoir. Fill the reservoir with water (less than 140°F). Ensure that the
water supply valve is opened.
2. Open the regulator to allow all air to escape from the pump prior to starting. Turn regulator handle
CCW to open.
3. Check for oil in pump. Level should be 1” from the top of the pump casing. Add oil if necessary.
4. Rotational direction of the electric motor does not affect pump performance or operation.
1. Attach 1” water supply line to the Float Valve mounted on the keep fill tank. It is preferable to
place a filter in the supply line to ensure clean water is delivered to this system.
STOP!
OPEN THE PRESSURE REGULATOR ADJUSTING BOLT ALL THE
WAY
BY FULLY TURNING IT CCW

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪Fax: [phone]
REVISION 1.0 09-24-09 www.motorcitywashworks.com 4
5. Open the solenoids to the tunnel equipment to prevent deadheading the pump. Remove all nozzles
from tunnel equipment to prevent any clogging. Turn the pumping station on. Let the unit run for
two full minutes. Stop pumping station and check lines and fittings for any leaks.
6. Replace any nozzles on the tunnel equipment that were removed. Start the pumping station and
turn the regulator CW to increase pressure. Closely monitor the gauge pressure to prevent over
pressurization. Increase pressure to 900 psi. Tighten jam nut.
WARNING!
DO NOT OPERATE THE PREP SYSTEM AT PRESSURES ABOVE
1000PSI AT THE WAND SPRAY NOZZLE
OPERATING AT HIGHER PRESSURE MAY BE HARMFUL IN THE EVENT
OF OVERSPRAY ONTO SOMEONE
8. If pump is located where temperature might drop below 45°F, use S.A.E. 5W30 oil in pump.
MaintenanceSchedule:
TroubleShootingChart:
Trouble Possible Cause Probable Remedy
Excess pressure
required to bypass
fluid.
Regulator not properly
adjusted.
Check pressure and set regulator
accordingly.
Not enough fluid being
bypassed.
Ensure reservoir is being supplied with
water.
Nozzles worn. Replace nozzles on tunnel equipment.
Fluid leaking from
hole in top of
Regulator Adjusting
Nut.
Seals worn. Replace seals on regulator.
System losing
pressure.
Nozzles worn Replace nozzles
Pump RPM Reduced. Check drive belt. Electric motor
performance.
Regulator not adjusted Adjust regulator.
Worn pump
Components
Disassemble pump and replace worn
components.
Regulator valve seat of
ball worn. Replace regulator or component.
Maintenance Performed Daily Weekly First 100 Hours Every 500 Hours
Change Pump Oil X X
Check Reservoir / Pump
Intake
For Obstructions
X
Check Oil Level in Pump X

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪Fax: [phone]
REVISION 1.0 09-24-09 www.motorcitywashworks.com 5
WarrantyandReturnProcedure:
Motor City Wash Works warrants this product to be free of defect in material and/or workmanship for a period of
one year from the date purchase. During the warranty period MCWW will at its discretion, at no charge to the
customer, repair or replace this product if found defective, with a new or refurbished unit, not to include costs of
removal or installation. Any product returned to MCWW for warranty has to have a Return Material Authorization
Number. All shipping costs to MCWW are assumed by the customer. This is only a summary of MCWW’s Limited
Warranty. Please, communicate with MCWW for our complete warranty.
Prior to returning any product to MCWW, the customer must call in for a Return Material Authorization Number
and a copy of our Return Material Authorization Form must be completed. The RMA number must be written
clearly on the outside of the shipping package and copy of the form must be included in the package.