Neilsen CT2201 Assembly instructions

REV071014
LAWN SWEEPER CT2201 & CT2202
Instruction & Assembly
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

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EC DECLARATION OF CONFORMITY
We CANNON TOOLS LTD
20 Station road, Rowley Regis, West Midlands,B65 0JU.U.K.
Declare that the following machine complies with the appropriate basic
safety and health requirements of the EC Directive based on its design and
type, as brought into circulation by us.
In case of alteration of the machine, not agreed upon by us, this declaration
will lose its validity.
Product description: 38’’ LAWN SWEEPER Model: CT2201
Product description: 42’’ LAWN SWEEPER Model: CT2202
Applicable EC Directives:
EC Machinery Directive 2006/42/EC
20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.
Mr. Gurcharan Tony Singh Sanghera
Managing Director
CANNON TOOLS LTD
2016-01-18

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Table of Contents
General Warnings and Rules ............................................................................3, 4
Controls and Features Identification......................................................................5
Component & Hardware....................................................................................6, 7
Assembly Instructions ..........................................................8, 9 10, 11, 12, 13, 14
Operation Instructions.........................................................................................15
Maintenance and Storage .............................................................................16, 17
Specification........................................................................................................18
Parts Drawing & Parts List.............................................................................19, 20

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GENERAL WARNINGS
READ and UNDERSTAND this manual completely before using the Lawn Sweeper.
Operator must read and understand all safety and warning information, operating instructions,
maintenance and storage instructions before operating this equipment. Failure to properly operate and
maintain the lawn sweeper could result in serious injury to the operator or bystanders.
Operation Warnings
zDo not at any time carry passengers, sit or stand on the lawn sweeper.
zDo not allow children to play on, stand upon or climb on the lawn sweeper.
zAlways inspect the sweeper before using to assure it is in good working condition.
zReplace or repair damaged or worn parts immediately.
zAlways check and tighten hardware and assembled parts before operation.
zNever attach the hopper rope to any part of your body or clothing.
zNever hold onto the rope while towing the sweeper.
zOnly attach the rope to the tow vehicle to keep it away from the wheels and moving parts.
zAvoid large holes and ditches when operating the equipment.
zBe careful when operating the sweeper on steep grades (hill).
zAlways operate up and down the slope never across the face of the slope
zAlways operate at reduce speed in rough terrain, along creeks, ditches and on hillsides.
zDo not operate close to creeks, ditches and public highways.
zTo avoid personal injury and/or equipment damage DO NOT EXCEED 5MPH.
zAlways use caution when loading and unloading the hopper.
zOnly tow with recommended vehicles (Lawn/Garden Tractors and ATVs).
zAlways refer to the vehicle owner’s manual for proper towing.
zSweeper is not designed to be used with zero-turn mowers.
zAlways secure and lock sweeper to the vehicle hitch before operating.
.
Crush and Cut Hazards
zAlways keep hands and feet clear from moving parts while operating the equipment.
zAlways clear and keep work area clean when operating.
zAlways wear safety gear, eye protection, gloves and work boots when operating the sweeper.
.
WARNING
The warnings, cautions, and instructions outlined in this instruction manual cannot cover all
possible conditions or situations that may occur. It must be understood by the operator that
common sense and caution are factors which cannot be built into this product and must be
supplied by the operator.
PROP 65 WARNING
This product contains chemicals known to the state of California to cause cancer, birth defects,
or other reproductive harm.
Assembly Is Required
This product requires assembly before use. See “Assembly” section for instructions. Because of the
weight and/or size of the lawn sweeper, it is recommended that another adult be present to assist with
the assembly. INSPECT ALL COMPONENTS closely upon receipt to make sure no components are
missing or damaged.
.

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Hazard Signal Word Definitions
ABOUT YOUR TOW-BEHIND LAWN SWEEPER
This heavy duty tow-behind lawn sweeper makes yard work a breeze. The steel and nylon
construction are durable and lightweight making it easy to tow, rust resistant and easy to clean. The
extra large sweeping span makes the job easy and saves time when cleaning different types of debris
from grass clipping, twigs, paper, leaves and much more. The tow behind sweeper features a
one-handed lever to adjust the brush height. It can be stored in a shed or garage with minimal space.
The large hopper makes loading and unloading fast and convenient.
Technical specifications on the lawn sweeper are provided in the “Specifications” section of this
manual.
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
DANGER
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
WARNING
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
CAUTION

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Read this owner’s manual before operating the equipment. Familiarize yourself with the location and
function of the controls and features. Save this manual for future reference.
1) Hand Lever – Adjust the Brush Height.
2) Nylon Hopper – Holds all types of Debris.
3) Tires / Wheel – Semi pneumatic all terrain tires.
4) Hitch – Pin-type design use only with approve vehicles.
.
Controls and Features Identification
12
3
4

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CAUTION
Read and follow all instructions for assembly and operation. Failure to properly assemble this
equipment could result in serious injury to the user or bystanders, or cause equipment damage.
LAWN SWEEPER COMPONENT PARTS AND ASSEMBLY
Take all parts out of the shipping crate and inspect components to ensure there are no missing pieces
before starting to assemble the sweeper follow steps 1 through 10.
TOOLS REQUIRED
•10, 13 & 14mm Wrenches
•Pliers
REF. QTY. DESCRIPTION REF. QTY. DESCRIPTION
A
B
C
D
E
F
G
H
I
J
2
2
2
4
1
1
8
6
2
1
Hex Bolt M8x65
Hex Bolt M8x50
Hex Bolt M8x40
Hex Bolt M6x40
Hex Bolt M8x20
Hex Bolt M8x16
Nylon Lock Nut M8
Nylon Lock Nut M6
Hex Bolt M6x12
Big Flat Washer Ø8
K
L
M
N
O
P
Q
R
Y
Z
1
1
2
5
4
2
4
2
1
4
Angle Bracket
Adjustable Pole Spacer
Hitch Spacer
R Pin Ø3
R Pin Ø2
Clevis Pin Ø9.5x25
Clevis Pin Ø6x37
Clevis Pin Ø8x59.5
Hitch Pin
Plastic Plug
Component and Hardware Parts

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REF. QTY. DESCRIPTION REF. QTY. DESCRIPTION
1
2
3
4
5
6
7
8
9
1
1
1
1
1
1
1
1
2
Hitch Tube (RH)
Hitch Tube (LH)
Handle Assembly
Hitch Bracket (Straight)
Hitch Bracket
Hopper Bag
Connecting Rod
Sweeper Housing Assembly
Bag Arm Tube
10
11
12
13
14
15
1
2
2
2
2
1
Bag Frame Strap
Hopper Support Rod
Lower Hopper Side Tube
Rear Hopper Tube
Upper Hopper Side Tube
Rope
Component and Hardware Parts
14
12
13
15
13

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STEP 1: Attach the Angle Bracket to Sweeper Housing
1. Assemble the angle bracket to the sweeper housing using M8x16 hex bolt and M8 hex lock
nut.
NOTE: Make sure the bracket is turned as shown and aligned straight with the housing and
tighten.
NOTE: Right Hand (RH) and Left Hand (LH) are determined from the operators’ position while
seated on the vehicle.
STEP 2: Attach Hitch Tubes to the Sweeper Housing
1. Assemble the RH hitch tube to the sweeper housing using M6x40 hex bolt and M6 lock nut.
Only loosely tighten.
2. Repeat for the LH hitch tube, loosely tighten.
Assembly Instructions
M8X16
HEX BOLT
HEX LOCK
NUT M8
ANGLE BRACKET
M6x40
HEX BOLT

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STEP 3: Fasten Hitch Tubes Together
1. Fasten both hitch tubes together using two M8x65 hex bolts and M8 lock nuts. Loosely
tighten.
STEP 4: Attach Hitch Bracket to the Hitch Tubes
1. Attach the hitch bracket to the hitch tubes using two M8x50 hex bolts and M8 hex lock nuts.
The bolts should straddle the front hitch tube bolt. Loosely tighten.
2. Tighten the four bolts fastening the hitch tubes to the sweeper housing.
3. Next tighten the two bolts fastening the ends of the hitch tubes together.
4. Then tighten the two bolts holding the hitch brackets to the hitch tubes.
5. Put the hitch pin, spacers and the hair cotter pin through the hitch brackets.
6. Before moving to the next step make sure all hardware is tighten.
NOTE: If your vehicles hitch has 11 in. to 13 in. ground clearances use the straight hitch
bracket (figure A). If your vehicles hitch has 8 in. to 11 in. ground clearance use the other
hitch bracket (figure B).
A B

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STEP 5: Assemble the Handle Assembly
1. Attach the height adjustment handle to the height adjustment tube using two M8x40 hex bolts
and M8 lock nut. Loosely tighten.
2. Insert a M8x20 hex bolt through the angle bracket. In the following order put the spacer
bushing, height adjustment strap, Ø8 big flat washer and M8 lock nut and tighten.
STEP 6:Attach Connecting Rod
1. Attach the connecting rod to the sweeper housing using two sets of M6x12 hex bolts and M6
lock nut.
STEP 7:Assemble Hopper Bag
1. Position the rear hopper tube so the brace holes are in the middle and the tube is facing down.
2. Side the tube through the two sewn in loops at the top of the rear seam inside the bag.

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3. Insert the two upper hopper side tubes through the stitched flaps on each side of the bag.
4. Insert the ends of the rear hopper tube onto the ends of the upper hopper side tubes. Fasten
together using the plastic plug.
5. Turn the second rear hopper tube so that the brace holes are in the middle and the tube faces
up.
6. Attach the ends of the rear hopper tube into the ends of the lower hopper side tubes. Fasten
together using plastic plugs.
7. Place the lower hopper tube assembly in the bottom of the bag.
8. Attach the ends of the lower side tubes inside the upper side tubes using two Ø9.5X25 clevis
pins.
9. From the inside of the bag Insert the two hair cotter pins Ø3.

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10. Insert the bag frame strap into the stitched sleeve along the front edge of the bag bottom.
11. Attach the bag frame strap to the lower hopper side tubes using two Ø6X37 clevis pins and two
hair cotter pins Ø2.
12. Secure the bag corners around the lower hopper side tubes by snapping the bag flaps to the
bag bottom on both sides.
CAUTION
Do not over bend the support rods during the next steps. Over bending will cause the steel rods to lose
supporting tension.
13. Tip the hopper on its back to insert the two hopper support rods.
14. Place the ends of each rod into the upper and lower rear hopper tubes bending the rod just
enough to fit into the holes in the tubes.

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15. Feel along the stitched flap on the hopper bag to locate the lower hole in each upper hopper
side tube. Place a hole through both sides of the stitched flaps in alignment with the lower hole.
16. Insert a Ø8X59.5 clevis pin through the lower hole in each of the upper hopper side tubes.
17. Attach a bag arm tube onto each clevis pin and secure it with a hair cotter pin Ø3.
18. Secure the rope to the top center of the hopper bag frame.

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STEP 8:Attach Hopper Bag to Sweeper
1. Slide the ends of the bag arms tubes into the ends of the sweeper’s hitch tubes and secure
using two Ø6X37 clevis pins and hair cotter pins Ø2.
2. Tighten all hardware before using the sweeper.
1
0

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WARNING
Before operating or using the sweeper, review the instructions below and safety information.
Failure to follow these instructions may result in property damage or injury to the operator or
bystanders.
ATTACH SWEEPER TO TOW VEHICLE
1. Make sure the tow vehicle and sweeper are on a level surface.
2. Set the sweeper height adjustment handle to the middle position.
3. Attach the sweeper to the vehicle hitch using the spacers to make the bottom of the
sweeper bag level as possible with ground.
NOTE: For the best performance the bottom of the sweeper bag needs to be level with the
ground with at least a 5” clearance.
USING YOUR SWEEPER
1. Adjust the brush height of the sweeper. The best brush setting is ½” down in the grass.
Always mow the grass to and even height before sweeping.
2. For best results when sweeping do not exceed 5mph. In some cases it may be better to
operate and less than 5mph.
3. Always secure and lock the sweeper to the vehicle hitch before operating.
4. When dumping the sweeper pull the rope forward to dump the hopper. Always empty the
hopper after each use
CAUTION
Never attach the hopper rope to any part of your body or clothing.
Never hold onto the rope while towing the sweeper.
Only attach the rope to the tow vehicle to keep it away from the wheels and rotating parts.
Keep sweeper away from fire or excessive heat will cause damage to the brushes and bag.
Operation Instructions

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WARNING
Improper maintenance and storage of the sweeper may void your warranty.
MAINTENANCE
•After each use clean material out of hopper.
•Rinse/dry inside and outside of the sweeper after each use.
•Remove any material which has wrapped around the brushes.
•Periodically check all fasteners for tightness.
•Twice a year apply a few drops of light multipurpose oil to the brush shaft bearings.
•Annually clean and lightly lubricate all moving parts.
•Every two years remove and clean gears and apply an even coat of light synthetic grease.
•Use a glossy enamel spray paint to touch up scratched or worn painted metal surfaces.
•Never exceed the hopper load capacity rating it will damage the bag.
•Rinse/dry inside and outside of the sweeper after each use.
•Regularly grease axle and wheel bearing area or when needed.
•Periodically check all fasteners for tightness.
LUBRICATION
The bearings in the sweeper have been pre-lubricated at the factory; however it is recommended that
a few drops of light multipurpose oil should be added to the brush shaft bearings twice a year. Also, the
wheels should be removed too clean gears every two years. After cleaning apply an even coat of light
synthetic grease.
NOTE: To remove wheel, use a screwdriver to pop off hub cap, remove the lock nut and washer.
WHEEL GEARS/PAWL SERVICE
DO NOT remove both wheels at the same time. Remove one wheel at a time to prevent use the
wrong parts for the opposite side (left and right sides are different). When removing gears make
notes on position of all washers and other parts.
Maintenance and Storage
Lock Washer

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BRUSH REPLACEMENT
1. Remove the hopper bag from lawn sweeper.
2. Only replace one brush at a time.
3. Tip the sweeper forward on housing. Do not remove the hex bolts from double brush retainers.
4. Loosen hex bolts and hex lock nuts from single brush retainers. Slide brush out of retainers,
making note of over-lap bristles position.
5. Install new brush, make sure the over-lap bristles are in the positioned as before
IMPORTANT:
If a part needs replacement, only use parts that meet the manufacturer’s specifications. Replacement
parts that do not meet specifications may result in a safety hazard or poor operations.
WARNING
Before storing the sweeper always empty the hopper bag to avoid spontaneous combustion.
STORAGE
•Empty hopper bag before storing the sweeper.
•Clean the sweeper and hopper thoroughly to help prevent rust and mildew.
•Before storing make sure the sweeper is clean and dry for years of trouble free service.
•Collapse the hopper bag for storage, remove the two support rods from the rear of the hopper.
•Lightly lubricate all sweeper surfaces and moving parts to prevent rust.
•Store indoors or protected area during severe weather and winter months.
Maintenance and Storage

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Frame Construction.........................................................................................Steel
Hopper Construction ............................................................................Nylon Mesh
Hitch Type .................................................................................................Pin Style
Wheel Type ...................................................................................Semi-Pneumatic
SP31105 Working Width.....................................................................................38”
SP31105 Wheel Size..........................................................................................10”
SP31108 Working Width.....................................................................................42”
SP31108 Wheel Size.......................................................................................10.5”
Specifications

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Parts Drawing & Parts List