Nidec FGS-50E-H User manual

Load Convenient Test Stand
Electric Vertical Type
User's Manual
Please read carefully before use.
Before its use, please read carefully "Safety Precautions" along with
Handling Instructions and use appropriately.
97681B

Before Installation, Operation, Maintenance-inspection, be sure to read carefully this Instruction
Manual and use the equipment appropriately. Use the equipment after carefully reading all the
caution items, safety information, and other discriminations.
In this User's Manual, the Safety Precautionary Items are divided into different Ranks viz.
"Danger", "Warning" and "Caution". All the items are safety related important contents.
Certainly abide by it.
If you ignore the contents mentioned under this column and wrongly handle this, it
may cause to Death or Dangerous Serious Illness or the Danger of Fire, and the
contents under this symbol indicate assumption of tension arising out of it.
DANGER
This symbol indicates the assumption of arising dangerous situation causing
Serious Illness, if it is handled wrongly.
WARNING
This symbol indicates the assumption of arising dangerous situation causing minor
injury or damage to material, if it is handled wrongly.
CAUTION
However, depending upon the situation, there could be a possibility that it may
cause serious results. Certainly abide by it.
The categories of protection contents are explained and separated by the following pictorial expressions.
Such a Pictorial Expression contents -- To be Careful “Caution call"
Such a Pictorial Expression contents -- Not Allowed “Prohibited"
Such a Pictorial Expression contents -- Execute Invariably "Obligatory"
WARNING
Do not operate in the dangerous atmosphere of
Fire Catching or Explosion.
Heavy ! Take sufficient care while handling. If
by mistake fallen on feet, it is feared that it may
cause serious injury and hence take sufficient
care.
A
bsolutely Do Not use in the atmosphere of Fats
and Oils having dangerous Explosion or Fire
Catching, Inflammable Gas.
Do not touch to the running parts - inner parts
while Measuring or Working.
Do not insert your figure or hand in the running
parts - inner parts while Measuring or
A
djustments. Since catching of Hand, Figure or Clothes is
feared, take sufficient care.
While Maintenance or Inspection, or when for a longer time the machine is not in use, without fail remove
the Power Supply Plug from the Plug Socket. Further, with the wet-hands do not insert/take out the plug.
Electric shock or Injury is feared.

CAUTION
Do not install at the place with excessive
humidity or the place with direct water contact.If the place of installation or installation situation
is bad, it is feared that the noise may increase
and hence install it appropriately. Fire due to Electric Shock, Electric Leakage as
also the Trouble due to it is feared
While removing the Power Supply Plug, without
holding the Supply Cord, make sure to hold the
Supply Plug Tip and pull it out. Holding Power Supply Cord alive, absolutely do
not do Goods carrying or Movement.
The Electric Supply Cord may be broken and may
cause Electric Shock, Fire or Accident.
With Electric Shock or Short, fire is feared.
Do not Scratch, Damage, Process, Over-turn,
Pull, Twist, or Bundle the Power Supply Cord.
Further, do not Load or Insert Objects in it.
Confirm whether the Power Supply is the same as
the displayed Single Phase and is connected to
the proper Socket of the displayed Voltage.
Further, do not make the wire with many legs out.
The Electric Supply Cord may be broken and
may cause Electric Shock, Fire or Accident. It may cause damage, fire or the Electric Shock.
VARIOUS CAUTIONS BEFORE USAGE
Usage at below mentioned Environment and Storage is to be avoided. The Force Gauge moves with all the PULL, PUSH Switches, hence do
not touch the hand on the sliding parts
Places where Water, Oil, Chemical may come in contact.
Further, take care that Force Gauge Cable is not caught in the Sliding
Parts, and take care about the Cable that runs around.
Places with ample dust.
Places where condensation may emerge.
A
place where Fire, Explosion danger may exists. Be sure that Force Gauge Installation is performed in the Switch Off
condition.
Places where vibration of Machinery etc. may occur.
Be sure that the Alignment of Set Dog Position is performed under the
Stop
(
Machiner
y)
Condition..
Places where Temperature may go below 0oC, or exceed 40oC
Avoid cleaning with Thinner, Gasoline etc. Be sure that the Earth Cable is grounded.
Installation of Digital Force Gauge FGP Series
While installing the Digital Force Gauge FGP Series to the Test Stand, , FGP Function Setting F06 Outer Parts Output Switchover Setting is to be performed
by the Over Load Output (over) Setting. If setting is performed using the Comparator Output, then with the Force Gauge Over Load (Excess Load), the
Stand does not Stop.

Before Use
From Force Gauge Installation to Measurements.
Confirmation of Accessories.
Specifications
List of All Parts
Names and Functions of Operation Panel.
Preparation
Installation of Force Gauge.
Operation.
Basic Operations.
Mode Shifting.
Operation Mode.
Jogging Mode. (JOG)
Manual Mode. (MANU)
1 Cycle Mode. (SING)
Continue Mode. (CONT)
Speed Setting.
Error Display.
Outer Dimensions.
Trouble Shooting.

Before Use.
From Force gauge Installation to Measurements.
This Stand is installed on Digital Force Gauge (FGP Series, FGPX Series) made in this company and is set to perform all types of Load Tests. Related to its
utilization, execute it from installation to measurement with the following procedure. When you are in difficulty, deal it with the Trouble Shooting.
Installation of Force
Gauge. Connection.
Confirmation before Use.
When in Difficulty.
Measurement Mode Separate
Trouble Operation Method.
Shooting.
Confirmation of Accessories.
On confirming the following accessories, make use of it.
Name of Product.Notes.
Quantity.
FGPX (FGP) Connecting Cable (2m). Connects Stand and FGPX (FGP).
Power supply Cable.
Cable Clip
Socket Bolt (M4 x 8) For Force Gauge Installation.
Socket Bolt (M6 x 12) For Jig Installation.
Allen Key Spanner for M6
Allen Key Spanner for M4
User's Manual
Guarantee

Specifications
Series
Model
High Speed SpecificationsLow Speed Specifications
Measuring Load
Load Resistance
Forwarding Speed
Speed Settings Set the Speed through Operation panel.
Stroke
Display Parts LCD 3 Digits indicates movement speed, Operation Mode.
Movement speed
Display Operation Mode Manual (MAU), Jogging (JOG), 1 Cycle (SIG), Continuous (CON).
Over Load Input
Input Stops by FGPX (FGP) Over Load Signal
Measurement Table
Use in Temperature Range (However no condensation is allowed)
Power Supply
Mass (Wt)
A
round
Outer Dimensions
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ccessories Refer to 1.2 - Confirmation of Accessories
Corresponding Force Gauge

Names of Parts
Cable Clip
Upper Limit knob
Force Gau
g
e Force Gauge Installation Board
Lower Limit knob
Measurin
g
Table
Emer
g
enc
y
Stop Switch
Operation Panel
Names of Operation Panel and their Functions

Names Function
S
p
eed Settin
g
Ke
y
(
UP
)
Perform the Setting of Movement Speed at Manual (MANU), JOGGING (JOG)
Mode and Movement Speed at PUSH/PULL Operation at 1 Cycle (SIG),
Continuous (CON) Mode. If pressed continuously, the movement speed
increases/decreases continuously at the rate of 10 digits.
S
p
eed Settin
g
Ke
y
(
DOWN
)
A
t the time of Manual (MANU), Jogging (JOG) Mode operation, during the
pressed condition, the movement speed becomes maximum. If released, it
returns back to the original set (value) speed.
Maximum Speed Movement Key
/ Speed Setting Key (MAX).
A
t the time of 1 Cycle (SIG), Continuous (CON) Mode when the operation is not
bein
g
performed, utilize the PUSH/PULL operation Speed Settin
g
Mode.
Mode Switchover SWITCH (MODE) Utilize the Operation Mode Switchover
LCD Display Displays the condition of Movement Speed, Mode etc.
PULL Switch Starts the O
p
eration of PULL Direction
PUSH Switch Starts the Operation of PUSH Direction
Stop Switch (STOP) Stops Test Operation
Pressing MAX Key, when the Movement Speed is at Maximum, the Lamp lights.
During PULL Operation it flickers
During PUSH Operation it flickers
LCD Normal Display
Sub Display Parts:
Presently selected Operation Mode is displayed at the Sub-Display of LCD.
Limit Dog Position or when Over Load is generated, or when the Emergency Stop is ON, the Operation Mode and all
the Indicators light-up alternately.
Limit Do
g
Position: O
p
eration Mode Alternate Li
g
ht of LMT
A
t Over Load Occurrence: O
p
eration Mode Alternate Li
g
ht of OVR
When Emer
g
enc
y
Sto
p
is ON: O
p
eration Mode Alternate Li
g
ht of EMG
Main Display Parts
The set (value) movement speed is indicated at the Main Display Parts of LCD.
Sub Display (Operation Mode)
Main Display (Movement Speed)

Preparation
Installation of Force Gauge
Using the Allen Key Spanner provided in the Accessories,
remove the installation bolts, and thus remove the Force
Gau
g
e Installation Board.
Install the Force Gauge to the Force Gauge Installation
Board.
With Installation Bolts, Install to the Stand.
Set the Force Gauge to the Installation Board.
With the 4 Installation bolts, install the Force Gauge Installation
Board to the Stand...
Fix to the Force Gauge.
Possible Force Gauges Installation to the FGS-50E is the FGP Series and FGPX Series.
Cable connection to the Force Gauge.
Insert the attached connecting cable to the back-side connector of FGS-40E Stand and connect the other side to the corresponding
connector of Force Gauge.
If this connecting cable is not connected, with the Over Load of Force Gauge, the Stop Function of the Stand may not be available. In
order to protect the Force Gauge, connect the connecting cable.

Movement.
Basic Movement.
While aligning, take sufficient care, as there is a fear of catching of hand, finger, and clothes and may
cause injury.
Force Gauge Power Supply ON.
(Example) Tension Test of Wire.
Stand FGS-50E Power Supply ON.
Power Supply Switch of Stand Back-side to be put to ON.
Remove your hands from the Stand Moveable Parts or the
Force Gauge and then put the Power Supply to "ON".
A
fter that, after executing the Model Display, it becomes the
Speed Display.
Crimped Terminal.
Power Supply.
Wedge Chuck
(OPTIONAL)
MODE (Measuring Method) Setting.
Select the Movement Mode, matching to the usefulness and the measuring object.
Movement Mode.
With the help of pressing the PUSH Key or PULL Key, Manual, Jogging, 1Cycle or Continuous Movement could be performed.
Continuous Mode Display.
1 Cycle Mode Display.
Jogging Mode Display.
Manual Mode Display.
Start Measuring.
With the PUSH or PULL Key, Measurement can be started.
For details refer to the Movement Mode Operation described later.
Load Test as follows can be performed.
Press Test - Tensile Strength Test - Weld Strength Test - Peel off Test - Absorption Power Test
Resistance Power Test - Uncapping (Seal) Test - Punching Test.

Transition Mode.
If you want to perform Load Test Manually by pressing PUSH or PULL key.
Examples.
Pressing the PULL Key at one time only, if you want to make move the Force Gauge up to PULL Limit
Dog. Select Movement Mode.
By only Pressing the PUSH Key as required, if you want to make move the Force Gauge.
If you want to make move continuously the Force Gauge at number of times between the PUSH and PULL
Limit Dog.
etc.
If the Mode Selection Switch (Operation Panel) is pressed, the Movement Mode changes by turns as follows. Utilize by
selecting the Movement making Mode. The present Movement Mode is displayed at the upper centre of LCD.
Mode.
Mode. Mode.
Mode.
Jogging Mode Display Manual Mode Display 1 Cycle Mode Display Continuous Mode Display
Movement Mode
Select ou
t
of 4 varieties of Movements
If you press the PUSH Key (PULL Key) at one time only, it does setting
beforehand.
Manual Mode It moves to PUSH (PULL) Limit Dog and stops.
Jo
gg
in
g
Mode So long as the PUSH Key (PULL Key) is pressed, it moves to PUSH
(PULL) Direction.
If you press the PUSH Key (PULL Key) at one time only, it goes and
comes back once between the Limit Dog
1 C
y
cle Mode
If you press once the PUSH Key (PULL Key), it travels repeatedly
between the PUSH (PULL) Limit Dog. When you want to make it stop,
press the Stop Switch (Operation Panel).
Continuous

Jogging Mode (Jog)
Content
Jogging Movement is performed
While the PUSH Key or PULL Key is in pressed condition, it moves towards PUSH or
PULL.
If you release the PUSH Key or PULL Key, it stops.
Movement
speed
It changes by UP, DOWN Key. The speed setting of JOG Mode and MANU Mode becomes common.
Speed Variation is also possible during the movement.
Movement Mode
Display
Speed Setting
Manual Mode (MAU)
Conten
t
If the PUSH Key or PULL Key is pressed once, it moves towards PUSH or PULL. When the Limit Switch becomes
ON, it stops. Also by pressing the Stop Key, it stops.
Stops by Limit Switch ON
Upper Limit Dog
Lower Limit Dog Stops by Limit Switch ON
Movement speed
It changes by UP, DOWN Key. The speed setting of JOG Mode and MANU Mode becomes common.
Speed Variation is also possible during the movement.
Movement Mode
Display
Speed Setting

1 Cycle Mode (SIG)
Contents
1 Cycle (Compression. Expansion) Movement is performed.
In between the Limit Switches, it repeats movement for 1 time only. As regards PUSH Direction and PULL Direction, it
moves with its respective advanced speed setting and by memorizing the movement speed,
If either PUSH Key or PULL Key is pressed, it starts moving towards PUSH or PULL Direction
When STOP Key is pressed, the movement stops. Stops by Limit Switch in ON position.
A
fter stopping for 1 second, it turns back and moves
towards PUSH Direction.
Upper Limit knob. PULL
Speed
PUSH
Speed
Lower Limit knob Stops by Limit Switch in ON position.
Stops by Limit Switch in ON position.
Upper Limit knob
PULL
Speed
PUSH
Speed
Lower Limit knob. Stops by Limit Switch in ON position.
A
fte
r
stopping for 1 second, it turns back and moves
towards PULL Direction.
Movement Speed.
A
s per the Speed Setting, PUSH Direction, PULL Direction Speed Setting is performed.
SING Mode and CONT Mode Speed Setting is commonly used.
During movement, Speed variation is not possible.
Display
The Main Display when no movement is being done (at idle), it displays either Movement Mode only, or the latest operated
speed.
When the movement starts, the respective memorized movement speed is displayed.

Continuous Mode (CON)
Contents
Performs movement of Continuous Mode. It performs the continuous repeated movement in between the Limit Switches.
When the PUSH Key or PULL Key is pressed, it moves towards PUSH or PULL Direction.
When STOP Key is pressed, the movement stops.
Stops by Limit Switch in ON position.
A
fter stopping for 1 second, it turns back and moves
towards PUSH Direction.
Upper Limit knob.
PULL
Speed
PUSH Speed
Stops by Limit Switch in ON position.
A
fter stopping for 1 second, it turns back and moves
towards PULL Direction.
Lower Limit knob
Stops by Limit Switch in ON position.
A
fter stopping for 1 second, it turns back and moves
towards PUSH Direction.
Upper Limit knob
PULL
Speed
PUSH
Speed
Stops by Limit Switch in ON position.
A
fter stopping for 1 second, it turns back and moves
towards PULL Direction.
Movement Speed.
A
s per the Speed Setting, PUSH Direction, PULL Direction Speed Setting is performed.
SING Mode and CONT Mode Speed Setting is commonly used.
During movement, Speed variation is not possible.
Display
The Main Display when no movement is being done (at Idle), it displays either Movement Mode only, or the latest operated speed.
When the movement starts, the respective memorized movement speed is displayed.
.
Lower Limit knob

Speed Setting
The Movement Mode becomes either 1Cycle Mode (SIG) or Continuous Mode (CON) and during the Stop Movement, with pressing the MAX
Key, it enters/turns into the Speed Setting.
Setting the PUSH Direction Movement Speed by UP/DOWN Key, if the MAX is pressed, it turns into the PULL Direction Movement Speed
Setting.
.
Setting by UP/DOWN Key, if the MAX is pressed, then the two-way movement speed is memorized.
In case the setting is to be cancelled in between, then by pressing Stop Switch (STOP Key), it could be executed.
Setting of PUSH Movement Speed
Speed at the PUSH Direction
movement could be set by
UP/DOWN Key.
Setting of PULL Movement Speed
Speed at the PULL Direction
movement could be set by
UP/DOWN Key.
A
fter storage, it returns back to normal display.

Error Display.
Lower Limit knob is in ON position.
Sub Display, LMT and MODE display
light -up alternately. Main Display
becomes PUSH.
In the normal movement also, this
Display is generated...
Upper Limit knob is in ON position.
Sub Display, LMT and MODE display
light -up alternately. Main Display
becomes PULL.
In the normal movement also, this
Display is generated.
The Force Gauge PUSH Direction
over Load was detected. Release opens the Movement and Load. Confirm the load given to the Force
Gauge and confirm whether the rated
capacity of the installed Force Gauge is
appropriate.
Sub Display alternately lights-up the
OVR and MODE Display.
The Force Gauge PULL Direction over
Load was detected. Release opens the Movement and Load. Confirm the load given to the Force
Gauge and confirm whether the rated
capacity of the installed Force Gauge is
appropriate.
Sub Display alternately lights-up the
OVR and MODE Display.
A
fter avoiding the abnormal condition,
put the Emergency Stop Switch to OFF.
Emergency Stop Switch was pressed.
Sub Display alternately lights-up the
EMG and MODE Display.
The Motor abnormality was generated. Putting the Power Supply to OFF, during
the period of 1 minute, put the Power
Supply to ON. If again the same Error
gets generated, then enquire with the
A
gent or our Company's Customer
Service Center.
Sub Display
Sub Display turned into the ALM
Flickering Display.

Outer Dimensions.
Force Gauge Installation Bracket Parts Details.
Cable Clip.
Measuring Table Parts Details.
Depth 9.
Force Gauge Installation Bracket.
Stro
ke
400.
Force Gauge (sold separately).
Measuring Table.