NKD Fonz User manual
OWNER MANUAL
Welcome to
Welcome to the Fonz community - you’ve just taken a positive step in
reducing your carbon footprint.
Fonz runs solely on electricity. Zero Emissions Vehicles (ZEVs) are the
only vehicles that get cleaner in terms of air pollution each year, as the
electricity grid gets cleaner and more renewable. ZEVs offer greater
efficiency, and can help solve the serious air pollution, global warming, and
energy security problems faced today.
Through our collective effort we will electrify Australia’s roads!
Now it’s time to get to know your electric ride.
2
Fonz NKD Owner Manual 2021-04-V3
Important Information
This manual is designed for optimal care of yourself while riding and optimal care for
your NKD, both on and off road.
When you see the ⚠WARNING symbol, special attention should be paid.
This manual also contains tips to help you get the most out of your ride.
HIGH VOLTAGE
The high voltage warning sticker is located in various locations on your NKD. The high voltage
symbol is there to inform you that exposure to high voltage can cause shock, burns, and even
death. The high voltage components on the motorcycle should only be serviced by specially trained Fonz
technicians. High voltage cables and wiring have an orange-colored insulation. NEVER probe, tamper
with or modify high voltage cables or wiring. If you have any concerns regarding the vehicle Powertrain
performance, immediately contact Fonz Moto Pty Limited customer service.
Parts and Accessories
CAUTION: Only use Fonz Moto approved parts and accessories for your NKD. Parts and accessories for
your NKD have been checked and tested for safety and suitability. Fonz Moto is unable to accept any
liability whatsoever for parts and accessories that have not been approved for use on your NKD vehicle.
3
Fonz NKD Owner Manual 2021-04-V3
Content
Important Information 3
Safe Riding & Safety Precautions 6
Pre-Ride Inspection 7
Equipment 8
Left Side View 9
Handlebar Switches 9
Handlebar Controls 11
Speedometer / Display 12
Vehicle Identification 13
VIN Number 13
Motor serial number 13
Compliance plate 13
Powerpack serial number 13
Digital Key / Key 14
Range & Performance 15
Maximising Range 15
Starting procedure 16
Riding 17
Braking 17
Adjusting Brake Levers 17
Reverse & Parking 18
Regenerative braking 18
Regenerative Display 18
Power modes 18
Riding off-road 18
Foot Pegs 19
Parking 19
Charging & Powerpack 20
External Charging Port 20
Mini charger 21
Premium charger 21
Fast charger 21
Onboard Charger 21
Charging Indoors 21
4
Fonz NKD Owner Manual 2021-04-V3
Removing Powerpack 22
Charger Specifications 22
Charger Operation 22
External Charger Safety Information 23
Suspension 24
Rear Mono Shock Absorber 24
Spring Preload Adjustment 24
Rebound Adjustment 24
Compression Damper 25
Tyres & Wheels 26
Tyre Inflation 26
Tyre Tread Depth 26
Tyre Care and Replacement 26
Storage, Convenience & Accessories 27
Under saddle storage 27
Front pocket 27
Bag Mounts 27
Tank Bag 27
Smartphone Mounts 27
Saddle plate 27
Mirror handlebar / mount 27
5
Fonz NKD Owner Manual 2021-04-V3
Safe Riding & Safety Precautions
● NKD is a performance vehicle and should be
ridden with extreme caution
● Obey all road regulations
● Ride in a manner befitting road condition
● Keep your hands and feet fixed firmly to the
vehicle at all times when riding
● Always take extra caution at intersections, in
high traffic situations, and when lane filtering
● Your safety depends in part on the good
mechanical condition of the vehicle. Follow
the Service Schedule contained in this
manual
● A compliant motorcycle helmet must be
worn at all times when riding. Wearing a
rider jacket, gloves and boots is strongly
advised
● Ensure that you hold the required rider
licence for your state or territory.
● It is your responsibility to follow the local
road rules in your state or territory. Fonz
Moto does not accept liability for not
adhering to local road rules. Local road rules
and tips can be found on the website of your
local transport authority.
● Be responsible on the road. Persons
unwilling or unable to take responsibility for
their actions should not use this vehicle. You
assume all responsibility while operating
your NKD. The seller assumes no liability for
misuse or operator negligence
● Be responsible off the road. Failure to follow
Powerpack storage and charging
instructions as described in this Owner’s
Manual may void the warranty of your Fonz
vehicle. These guidelines have been
rigorously tested to ensure maximum
Powerpack efficiency and life
● Never lend your vehicle to an inexperienced
rider, nor allow any individual to ride your
NKD without proper instruction of the unique
features of the vehicle
● Prior to each use the rider must check
everything in the “pre-ride ride” section, and
the charge level of the power pack as
indicated on the dash display charge
indicator
● Never ride in another driver’s “blind spot”
● Above all, ride to live; employ common
sense in all traffic situations
What is Lithium Ion?
The PowerPack in your NKD utilises high quality
lithium technology; the forefront of rechargeable
cell technology with superior reliability,
recharging time and power to weight ratio.
The PowerPack does not develop “charge
memory” so you can recharge as frequently as it
is convenient to do so.
Lithium Ion is an environmentally sustainable,
recyclable technology and does not use heavy
metals like mercury or cadmium found in other
batteries.
Fonz Moto recycles lithium cells used in
prototyping and manufacturing in applications
such as second life.
6
Fonz NKD Owner Manual 2021-04-V3
Pre-Ride Inspection
A pre-ride inspection will only take a few
minutes and should be conducted
before you ride the vehicle
1. Drive Belt. Check belt tension
and condition. Adjust if necessary
2. Brakes – squeeze the brake
levers to check for correct
operation; make sure there is no
fluid leakage
3. Tyres – check condition and
pressure
4. Lights and Indicators – check for
correct operation
5. Throttle – check for correct and
smooth operation
6. PowerPack – ensure the
PowerPack is correctly fitted, and
cables correctly attached. Check
charge level is sufficient for
distance of travel.
Ensure the vehicle is operating soundly
before you ride. Contact an authorised
Fonz representative if you require
assistance to resolve any issue or
concern.
⚠WARNING
If pre-ride inspection is not conducted before
using the Fonz, damage to equipment or severe
injury could result.
7
Fonz NKD Owner Manual 2021-04-V3
Equipment
Right Side View
A. LED Taillight, Brake Light and Plate Light
B. LED Turn Signal, Rear
C. Mono Shock Absorber, RearMono Shock Absorber, Rear
D. Brake Caliper & Disc, Rear
E. Foot Peg, Rear
F. Foot Peg, Front
G. Brake Caliper & Disc, Front
H. Control Box
I. LED Turn signal, Front
J. Front Master Cylinder / Adjustable Brake Lever
K. Mirrors, Handlebar
L. LED Bar End Turn Signal (optional)
M. External Charging Port
8
Fonz NKD Owner Manual 2021-04-V3
10
Fonz NKD Owner Manual 2021-04-V3
Handlebar Switches
Handlebar Controls
A. Mirrors
B. Rear brake lever
C. Switch block, left-side
D. Rear Brake Master Cylinder / brake fluid reservoir
E. Dash - see Equipment, Dash
F. Front Brake Master Cylinder / brake fluid reservoir
G. Switch Block, right-side
H. Power modes
I. Front brake lever
J. Throttle control / Accelerator
K. Control Box
L. Power-On Sensor OR Ignition
11
Fonz NKD Owner Manual 2021-04-V3
Speedometer / Display
A. Power / Regen (A) (x10)
B. Indicators
C. Powerpack % (x10)
D. Reverse
E. High beam
F. Speedometer
G. Odometer / Trip
Red light displays speed up to 50 km/h for quick
visual of urban riding at lower speeds
Centre light will stay engaged at 50km/h
ˆWhite light displays. Current drawn being x10
Switch blocks
A. High/Low beam switch
B. Indicator switch
C. Horn
D. Kill Motor switch
E. Light switch
F. Reverse mode
12
Fonz NKD Owner Manual 2021-04-V3
Vehicle Identification
VIN Number
The VIN is a 17-digit number stamped on the front down tube of the vehicles frame. You must
not alter or remove this number as it is the legal identifier for your motorcycle.
Motor serial number
The motor serial is an 18-digit number laser etched on the motor housing and is visible when
the motorcycle is fully assembled.
Compliance plate
The compliance plate is located on the right side of rear skid plate.
Powerpack serial number
The Powerpack serial number is located on the top and bottom of the Powerpack. The bottom
serial number is not accessible when the vehicle is assembled.
13
Fonz NKD Owner Manual 2021-04-V3
Digital Key / Key
From the factory, your NKD was supplied with
1. Digital Key
One tamper-proof BLACK digital keyfob for
signalling the bike to turn on and one RED
programming keyfob. The programming keyfob
is required to program new keyfobs to the
vehicle's security system. The programming
keyfob must never be placed next to the ON
sensor of the vehicle and the BLACK digital keyfob. The programming keyfob is an essential part
of the vehicle system. Without which you will not be able to program new keys for your vehicle
security system. Store in a safe place away from the vehicle.
OR
2. Standard Key
Two sets of identical Black keys. These Black keys are the ONLY ones you should use in the
ignition to start the vehicle
AND
3. Saddle keys
Two sets of identical black keys to unlock saddle plate and access powerpack and undersaddle
secure storage
IMPORTANT
If your vehicle is fitted with an ignition, turn the key to OFF position before connecting or disconnecting
the Powerpack connector.
If your vehicle is fitted with digital ignition, switch the vehicle off via keyfob prior to connecting or
disconnecting the Powerpack connector. The tamper proof keyless entry system is powered by an
auxiliary battery, if your
TIP - Digital key
If you have not ridden your NKD for a while, you may find the vehicle not powering on by digital key.
Follow up by pressing and holding the undersaddle override switch, and tap digital key to control box
sensor concurrently
14
Fonz NKD Owner Manual 2021-04-V3
Range & Performance
The range of an electric vehicle is
defined as the distance the vehicle
travels on a single full charge of the
Powerpack.
Like all vehicles, mileage will vary depending on
your riding habits and conditions. Your range
results are a direct reflection of your riding
habits. The more conservatively you ride, the
better range you can expect from your NKD.
Some of the factors which affect range include:
speed, acceleration, number of starts and stops,
ambient air temperature, terrain, tyre pressure
and load are all important considerations.
We suggest that you ride conservatively as you
get to know your NKD. Once you become
familiar with the range versus performance of
your vehicle, then you can adjust your riding
characteristics if you desire. This applies mainly
to riders with trip profiles which are at the edge
of the performance envelope.
The reported riding range is calculated using
industry standard test procedures of ‘City Riding’
which is specified to determine riding during
operation typically found in urban areas of
stop/start. Actual range will vary based on riding
conditions and habits.
Fonz is conducting further testing at 89 km/h
with the test running on a single charge, in order
to report the associated measured range values
in higher speed “Highway Riding” conditions.
Range values labeled will include “Combined”
and will be based on a calculation that assumes
a duty cycle comprising 50% City / 50%
Highway.
Maximising Range
Your real world range will be most positively
impacted by using Fonz’s regenerative braking
system to your advantage.
You will maximise this energy-recovering
function by setting up to come into a stop
early, therefore electronically braking gently
and using the ‘manual’ brakes only when
necessary, such as an emergency stop.
Other suggestions to increase your range below.
15
Fonz NKD Owner Manual 2021-04-V3
Starting procedure
1. Mount the vehicle
2. Tap digital key against control
box sensor OR Insert the
physical key and turn clockwise
3. Move side-stand to stowed
position.
4. Ensure the motor-stop is in the
RUN position.
5. Ensure no warning lights are on
6. Ensure mirrors are adjusted for
optimal visibility
Your NKD is now ready to ride.
TIP - Digital key
If you have not ridden your NKD for a while, you
may find the vehicle not powering on by digital
key. Follow up by pressing and holding the
undersaddle override switch, and tap digital key
to control box sensor concurrently
16
Fonz NKD Owner Manual 2021-04-V3
Riding
● Place your feet on your preferred foot pegs (front or rear)
● Slowly and smoothly open the throttle to accelerate
● Close throttle to coast; momentum will continue to carry you forward
Braking
1. For slow (optimal
regenerative) braking under
normal conditions, close
throttle and smoothly apply
pressure to both front and
rear brake control levers
2. For maximum braking, close
throttle and apply firm
pressure to both front and
rear brake control levers
3. Ensure that you shift your
body weight to a stable
position and brace against the
force of deceleration to
maintain control of the NKD
TIP
Independent use of the front or rear brake
reduces performance and control when
stopping. Always use both front and rear brakes
together. If one wheel begins to lock or slip,
reducing pressure to the corresponding brake
control lever will correct the action, and
maximise control when stopping. This will
become more intuitive with experience. Brake
before entering a turn, as firm application of
brakes mid-turn may result in loss of control.
When braking in wet conditions or on loose
surfaces, all braking manoeuvres must be
smooth, as sudden application of brakes may
result in loss of control.
TIP Hill Start
When applying either brakes the vehicle won’t
accelerate. From a hill start engage throttle
lightly and then release brake to take off
Adjusting Brake Levers
Use the lever adjuster to
set up comfortable brake
lever position by adjusting
and selecting from the 6
positions
17
Fonz NKD Owner Manual 2021-04-V3
Reverse Mode
1. After coming to a complete
stop, hold down the BLUE
reverse button.
2. While holding reverse, slowly
open the throttle.
3. The NKD will travel in reverse
at a slow pace.
TIP: Reverse will only engage when vehicle is
stopped and after front and rear brakes have
been released
Engage brakes to return to Ride mode
Regenerative braking
Regenerative braking is engaged automatically when brake levers are applied,
improving efficiency by returning energy to the Powerpack that would otherwise be
wasted. For slow (optimal regenerative) braking under normal conditions, close throttle
and smoothly apply pressure to both front and rear brake control levers.
Regenerative Display
White light displays power being returned to x10 Amps
Power modes
Power modes relate to power output and top speed. Power modes can be switched
before, during and after riding.
1. Eco Mode: This mode is for economical riding, limiting torque and max speed
to 40 km/h
2. Street Mode: This mode is most suited to urban riding with excellent starting
torque (Max 80 km/h)
3. Beast Mode: This mode will allow maximum speed and torque (Max 100
km/h). Note: Disabled in NKDa (Max 80 km/h)
Riding off-road
Riding on unsealed roads is suitable for NKD dual sport setup only. The vehicle must
not be submerged in water greater than 150mm (loaded). When riding off-road the
water depth must not be greater than 150mm from the ground / base of tyres.
18
Fonz NKD Owner Manual 2021-04-V3
Foot Pegs
Foot pegs are designed for resting feet. Choose between front and rear foot pegs for
ergonomic ride
⚠WARNING Foot pegs are not designed for standing on, jumping on or other stunts. Max
load 10kg.
Parking
Use the sidestand when parking your NKD.
1. Position your NKD on firm level ground. If you park on inclined ground,
ensure that the vehicle is stable and front wheel is pointing up-hill
2. Engage the kill switch
3. Swing the sidestand down, and support the vehicle on the sidestand
4. Dismount the vehicle, and turn the handlebars fully to the left
5. Tap the digital key to the control box sensor OR Turn the key to the OFF
position and remove
19
Fonz NKD Owner Manual 2021-04-V3
Charging & Powerpack
⚠WARNING
Every charger has been tested before
shipping. Please contact customer support
immediately if there is any damage or
malfunction to the charger and discontinue
use immediately.
⚠WARNING Always charge the NKD
Powerpack in a location that is well-ventilated
and away from combustible materials. If
charging your NKD outdoors, do not charge in
the rain.
⚠WARNING Only charge the NKD Powerpack
with the Fonz External Charger supplied from
factory or the Fonz Onboard Charger fitted from
factory or approved NKD accessory chargers
compatible with the Powerpack. Using
unapproved chargers will void the vehicle
warranty, and may cause damage to the
Powerpack management system, Powerpack
failure, or even fire.
⚠WARNING
You must only use the charger supplied
by Fonz. Do not use aftermarket
products with the powerpack.
TIP If you have been rapidly discharging the
Powerpack, e.g. Riding for more than 1 hour
in temperatures greater than 40˚C, allow the
Powerpack to cool before recharging.
External Charge Port
External Charge Port is compatible with the Mini, Premium and Fast Charger. It is not
compatible with the Onboard charger.
20
Fonz NKD Owner Manual 2021-04-V3
Table of contents
